CN211759608U - Evaporator on-line system - Google Patents

Abstract

The utility model provides an evaporimeter system of going on line, including the frock car, guiding mechanism, the manipulator, fixture mechanism and automatic conveying line, be equipped with the positioning seat that a plurality of is used for fixing a position the evaporimeter on the frock car, guiding mechanism is used for carrying out the guiding orientation to the frock car, the manipulator sets up in one side of guiding mechanism, fixture mechanism installs in the output end of manipulator and is used for pressing from both sides the evaporimeter, automatic conveying line sets up in one side of manipulator and is used for carrying the evaporimeter, borrow one side that guiding mechanism is located the manipulator with the frock car for the manipulator can order about the evaporimeter clamp that fixture mechanism will be on the frock car and get to automatic conveying line on. The utility model discloses a system of going on line of evaporimeter realizes carrying out the automation to the evaporimeter and goes on the line, has reduced the cost of labor, has improved work efficiency to the position of the evaporimeter of guaranteeing each to go on the line all is unified standardized, and then can cooperate other automatic special plane to realize the process full automatization.

Description

Evaporator on-line system

Technical Field

The utility model relates to an evaporator assembly technical field especially relates to an evaporator system of going up line.

Background

The evaporator is an important part in four major refrigeration parts, and low-temperature condensed liquid passes through the evaporator to exchange heat with external air, gasifies and absorbs heat, and achieves the refrigeration effect. In the mass production of the refrigeration products, it is an indispensable process to bring the evaporator on line to assemble the evaporator. At present, the mode of putting the evaporator on line is mostly manually utilizing auxiliary equipment (such as a hoist crane) to manually put the evaporator on line, and the mode has the following defects: firstly, the on-line efficiency of the evaporator is low, the whole production rhythm cannot be met, the production efficiency is greatly influenced, and the labor cost is high; secondly, for the artificial online of a large evaporator, auxiliary equipment such as a hoist crane is needed, and the operation flow and the production process are complex.

Therefore, an evaporator online system which can automatically online the evaporator, has low labor cost and high working efficiency is urgently needed.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a can go on line to the evaporimeter automation, the low and high evaporimeter line feeding system of work efficiency of cost of labor.

In order to realize the above-mentioned purpose, the utility model provides an evaporimeter system of going on line, including frock car, guiding mechanism, manipulator, fixture mechanism and automatic conveying line, be equipped with the positioning seat that a plurality of is used for fixing a position the evaporimeter on the frock car, guiding mechanism is used for leading the location to the frock car, the manipulator set up in one side of guiding mechanism, fixture mechanism install in the output end of manipulator is used for pressing from both sides to get the evaporimeter, automatic conveying line set up in one side of manipulator is used for carrying the evaporimeter, borrow by guiding mechanism will the frock car is positioned one side of manipulator makes the manipulator can order about fixture mechanism will evaporimeter clamp on the frock car is got extremely on the automatic conveying line.

Preferably, the guide mechanism comprises a guide fixing seat and a guide wheel, the guide wheel is pivoted on the guide fixing seat, and a guide groove for accommodating the guide wheel is formed in the bottom of the tool car.

Preferably, the tooling vehicle comprises a vehicle frame and wheels, the wheels are pivoted to the bottom of the vehicle frame, and the positioning seats are fixed on the vehicle frame at equal intervals.

Preferably, the tool car further comprises a driver, and the driver is fixed on the frame.

Preferably, the positioning seat is provided with a positioning groove, and the inner side wall of the positioning seat is provided with a first anti-scraping piece.

Preferably, the fixture mechanism includes a mounting seat, a first clamping arm, a linear driving mechanism and a second clamping arm, the mounting seat is mounted at the output end of the manipulator, the first clamping arm is fixed to the mounting seat, the linear driving mechanism is fixed to the mounting seat, and the output end of the linear driving mechanism is connected with the second clamping arm and can drive the second clamping arm to move towards or away from the direction of the first clamping arm.

Preferably, the inside wall of first arm lock is equipped with the second and prevents scraping the piece, the inboard of second arm lock is equipped with the third and prevents scraping the piece.

Preferably, the linear driving mechanism is a cylinder with a guide rod.

Preferably, a tooling plate is placed on the automatic conveying line, and an online station for placing the evaporator is arranged on the tooling plate.

Preferably, the automatic conveying line is provided with a blocking mechanism for blocking the tooling plate along the conveying direction of the automatic conveying line.

Compared with the prior art, the utility model discloses a system of getting on line of evaporimeter cooperates the setting through the position with the position of manipulator and guiding mechanism's position, make guiding mechanism can be located one side of manipulator with the frock car accurately, thereby make the manipulator can order about anchor clamps mechanism clamp accurately and get the evaporimeter on the frock car, and carry this evaporimeter to automatic conveying line on, thereby realize carrying out the automation to the evaporimeter and go on the line, the cost of labor is reduced, work efficiency is improved, and the position of the evaporimeter of guaranteeing each to go on the line all is unified standardized, and then can cooperate other automatic special machines to realize the process full automatization.

Drawings

Fig. 1 is a top view of an on-line system of an evaporator of the present invention.

Fig. 2 is a side view of the on-line system of the evaporator of the present invention.

Fig. 3 is a side view of the tooling cart of the evaporator feeding system of the present invention.

Fig. 4 is a front view of the tooling cart of the evaporator feeding system of the present invention.

Fig. 5 is a side view of the guide mechanism of the thread system on the evaporator of the present invention.

Fig. 6 is a front view of the guide mechanism of the thread system on the evaporator of the present invention.

Fig. 7 is a schematic structural diagram of a clamp mechanism of an on-line system of an evaporator according to the present invention.

Detailed Description

In order to explain technical contents and structural features of the present invention in detail, the following description is made with reference to the embodiments and the accompanying drawings.

Referring to fig. 1 and 2, an evaporator on-line system 100 of the present invention includes a tooling cart 1, a guiding mechanism 2, a manipulator 3, a clamping mechanism 4, and an automatic conveying line 5. The tooling vehicle 1 is provided with a plurality of positioning seats 11 for positioning the evaporator 200, specifically, the positioning seats 11 are provided with positioning grooves 111, the inner side walls of the positioning seats 11 are provided with first anti-scraping pieces 112, the inner side walls of the positioning seats 11 are provided with the first anti-scraping pieces 112, so that the evaporator 200 positioned in the positioning grooves 111 is protected, the evaporator 200 is prevented from being scraped, and the first anti-scraping pieces 112 can be made of the existing high-strength rubber, sponge and the like; guiding mechanism 2 is used for carrying out guiding orientation to frock car 1, manipulator 3 sets up in one side of guiding mechanism 2, anchor clamps mechanism 4 is installed at the output end of manipulator 3 and is used for pressing from both sides and get evaporimeter 200, automatic conveying line 5 sets up in one side of manipulator 3 and is used for carrying evaporimeter 200, borrow one side of guiding mechanism 2 with frock car 1 location in manipulator 3, make manipulator 3 can order about that anchor clamps mechanism 4 presss from both sides evaporimeter 200 on frock car 1 and gets to automatic conveying line 5 on, thereby the realization is gone on the line to evaporimeter 200 automation.

Referring to fig. 1, 5 and 6, the guiding mechanism 2 includes a guiding fixing seat 21 and a guiding wheel 22, the guiding wheel 22 is pivoted on the guiding fixing seat 21, and a guiding groove 12 for accommodating the guiding wheel 22 is disposed at the bottom of the tooling cart 1. In this embodiment, the guiding fixing seat 21 is provided with four guiding wheels 22 distributed at intervals, and each guiding wheel 22 is located on the same straight line direction. However, the number of guide wheels 22 is not limited thereto. By driving the tool car 1 to move, the guide wheel 22 of the guide mechanism 2 is clamped into the guide groove 12 of the tool car 1, so that the tool car 1 is guided to move, and the tool car 1 is positioned on one side of the manipulator 3. The end of the guiding fixing seat 21 may be provided with a limiting member (not shown), and the limiting member limits the tool car 1 to move continuously, so as to position the tool car 1.

Referring to fig. 1, 3 and 4, the tooling vehicle 1 includes a frame 13 and wheels 14, the wheels 14 are pivoted to the bottom of the frame 13, and the positioning bases 11 are fixed on the frame 13 at equal intervals. Further, the tooling vehicle 1 further comprises a driver 15, and the driver 15 is fixed on the vehicle frame 13, so that a worker can push the tooling vehicle 1 by operating the driver 15, and the operation is simple and convenient.

Referring to fig. 2 and 7, the clamping mechanism 4 includes a mounting base 41, a first clamping arm 42, a linear driving mechanism 43 and a second clamping arm 44, the mounting base 41 is mounted at the output end of the robot 3, the first clamping arm 42 is fixed to the mounting base 41, the linear driving mechanism 43 is fixed to the mounting base 41, the output end of the linear driving mechanism 43 is connected to the second clamping arm 44 and can drive the second clamping arm 44 to move toward or away from the first clamping arm 42. The second clamping arm 44 is driven by the linear driving mechanism 43 to move towards the direction close to the first clamping arm 42, so as to clamp the evaporator 200; the second clamp arm 44 is driven by the linear driving mechanism 43 to move in a direction away from the first clamp arm 42, thereby releasing the evaporator 200. Specifically, the linear driving mechanism 43 is a cylinder with a guide rod, but the structure of the linear driving mechanism 43 is not limited thereto, and for example, the linear driving mechanism 43 may also be an existing linear motor mechanism. Further, the inside wall of the first arm lock 42 is provided with a second anti-scraping part 421, the inside of the second arm lock 44 is provided with a third anti-scraping part 441, and the second anti-scraping part 421 and the third anti-scraping part 441 are arranged, so that the evaporator 200 is protected when the first arm lock 42 and the second arm lock 44 clamp the evaporator 200, and the evaporator 200 is prevented from being scraped. The second anti-scraping member 421 and the third anti-scraping member 441 may be made of conventional acrylic rubber, sponge, or the like.

Referring to fig. …, a tooling plate 51 is disposed on the automatic conveyor line 5, an on-line station for disposing the evaporator 200 is disposed on the tooling plate 51, and the manipulator 3 can dispose the clamped evaporator 200 on the on-line station by driving the clamping mechanism 4. Further, the automatic conveying line 5 is provided with a blocking mechanism 6 for blocking the tool plate 51 in its conveying direction. When the tooling plate 51 is conveyed to a position corresponding to the robot 3 by the automatic conveying line 5, the tooling plate 51 is stopped by the stopping mechanism 6 from further advancing, so that the robot 3 drives the gripper mechanism 4 to place the gripped evaporator 200 on the tooling plate 51. After the evaporator 200 is placed on the tooling plate 51, the blocking mechanism 6 releases the tooling plate 51 and does not block the tooling plate 51 any more, so that the automatic conveying line 5 continues to convey the tooling plate 51. The blocking mechanism 6 can adopt the existing manner of matching the telescopic mechanism with the blocking block, and the detailed structure of the blocking mechanism 6 is the prior art, so the details are not described herein.

With reference to fig. 1 to 7, the specific working principle of the on-line system 100 of the evaporator of the present invention is as follows:

when the tooling plate 51 is conveyed to a position corresponding to the manipulator 3 by the automatic conveying line 5, the tooling plate 51 is stopped by the stopping mechanism 6 to continue to advance, the tooling vehicle 1 is driven to move and enter the guide mechanism 2, the tooling vehicle 1 is guided by the guide wheel 22 of the guide mechanism 2, the tooling vehicle 1 is positioned at one side of the manipulator 3, and the manipulator 3 drives the clamp mechanism 4 to move to the position above the tooling vehicle 1; the linear driving mechanism 43 of the clamp mechanism 4 drives the second clamp arm 44 to move in a direction to approach the first clamp arm 42, so as to clamp the evaporator 200; the manipulator 3 drives the clamp mechanism 4 to move to a position corresponding to the tooling plate 51, and the linear driving mechanism 43 of the clamp mechanism 4 drives the second clamping arm 44 to move away from the first clamping arm 42, so as to place the evaporator 200 on the tooling plate 51.

To sum up, the utility model discloses a system 100 that reaches standard grade of evaporimeter cooperates the setting through the position with manipulator 3 and guiding mechanism 2, make guiding mechanism 2 can be located one side of manipulator 3 with frock car 1 accurately, thereby make manipulator 3 can order about fixture mechanism 4 accurately and press from both sides the evaporimeter 200 of getting on frock car 1, and carry this evaporimeter 200 to automatic conveying line 5 on, thereby realize carrying out the automation to evaporimeter 200 and going on the production line, the cost of labor has been reduced, and the work efficiency has been improved, and guarantee that the position of evaporimeter 200 that each goes on the line all is unified standardized, and then can cooperate other automatic special machines to realize the process full automatization.

The above disclosure is only a preferred embodiment of the present invention, and the scope of the claims of the present invention should not be limited thereby, and all the equivalent changes made in the claims of the present invention are intended to be covered by the present invention.

Claims (10)

1. The utility model provides an evaporimeter system of reaching standard grade, a serial communication port, including frock car, guiding mechanism, manipulator, fixture mechanism and automatic conveying line, be equipped with the positioning seat that a plurality of is used for fixing a position the evaporimeter on the frock car, guiding mechanism is used for guiding orientation to the frock car, the manipulator set up in one side of guiding mechanism, fixture mechanism install in the output end of manipulator is used for pressing from both sides and gets the evaporimeter, automatic conveying line set up in one side of manipulator is used for carrying the evaporimeter, borrow by guiding mechanism will the frock car is positioned one side of manipulator makes the manipulator can order about fixture mechanism will evaporimeter clamp on the frock car is got extremely on the automatic conveying line.

2. The on-line system of claim 1, wherein the guide mechanism comprises a guide fixing seat and a guide wheel, the guide wheel is pivoted on the guide fixing seat, and a guide groove for accommodating the guide wheel is formed in the bottom of the tooling vehicle.

3. An evaporator on-line system as claimed in claim 1, wherein the tooling cart comprises a frame and wheels, the wheels are pivoted to the bottom of the frame, and the positioning seats are fixed on the frame at equal intervals.

4. An evaporator on-line system as set forth in claim 3, wherein the tool car further comprises a driver, and the driver is fixed on the frame.

5. The on-line system of evaporator as claimed in claim 1, wherein said positioning seat has a positioning groove, and the inner side wall of said positioning seat is provided with a first anti-scraping member.

6. The on-line system of claim 1, wherein the clamp mechanism comprises a mounting seat, a first clamping arm, a linear driving mechanism and a second clamping arm, the mounting seat is mounted at an output end of the manipulator, the first clamping arm is fixed to the mounting seat, the linear driving mechanism is fixed to the mounting seat, an output end of the linear driving mechanism is connected to the second clamping arm and can drive the second clamping arm to move towards or away from the first clamping arm.

7. An evaporator on-line system as set forth in claim 6, characterized in that the inner side wall of the first clamping arm is provided with a second scraping prevention member, and the inner side of the second clamping arm is provided with a third scraping prevention member.

8. An on-line system for evaporator as set forth in claim 6 wherein said linear drive mechanism is a cylinder with guide rods.

9. The evaporator on-line system according to claim 1, wherein a tooling plate is placed on the automatic conveying line, and an on-line station for placing the evaporator is arranged on the tooling plate.

10. The on-line system of evaporator as recited in claim 9, wherein the automatic conveying line is provided with a blocking mechanism for blocking the tooling plate along a conveying direction thereof.

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