CN211743176U - Full-series-parallel laminated tile photovoltaic module mass production system - Google Patents
Full-series-parallel laminated tile photovoltaic module mass production system Download PDFInfo
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- CN211743176U CN211743176U CN202020853825.9U CN202020853825U CN211743176U CN 211743176 U CN211743176 U CN 211743176U CN 202020853825 U CN202020853825 U CN 202020853825U CN 211743176 U CN211743176 U CN 211743176U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses a full series-parallel connection imbricated photovoltaic module volume production system belongs to photovoltaic power generation technical field. The stacking machine comprises a stacking platform, a control system, 2 feeding units and 2 manipulators; 2 feeding units are respectively arranged at two sides of the lamination platform; the feeding unit comprises a positioning device, a visual detection device, a plurality of dispensing modules and a plurality of feeding boxes. The dispensing modules and the feeding box in the feeding unit are designed in a detachable modular mode, the number of the dispensing modules and the feeding box can be configured according to actual production needs, the feeding box cannot be shut down when being short of materials, so that production efficiency is affected, the visual detection device can timely detect the battery pieces with quality defects, and then the dispensing modules dispense a plurality of battery pieces after detection. 2 manipulators respectively with 2 material loading units collaborative work, put the battery piece by piece, arrange one by one with the lamination platform, accomplish full series-parallel connection shingled photovoltaic module lamination process high-efficiently.
Description
Technical Field
The utility model belongs to the technical field of photovoltaic power generation, concretely relates to full series-parallel shingled photovoltaic module volume production system.
Background
The loading part of the current photovoltaic module manufacturing equipment has the following problems:
the production equipment of the common laminated photovoltaic module adopts a method of assembling longitudinal laminated cell units firstly and then combining and packaging a plurality of groups of longitudinal laminated cell units into the laminated photovoltaic module for production, and cannot realize the transverse connection among different silicon wafers in the production process, so that the automatic production of the full series-parallel photovoltaic module cannot be carried out.
The full-series-parallel laminated photovoltaic module manufacturing equipment (experimental equipment) can realize the transverse overlapping of the full-series-parallel photovoltaic modules, and the purpose of fully-automatically producing novel full-series-parallel photovoltaic modules is achieved. However, the experimental apparatus has many disadvantages in terms of yield and production speed. Firstly, experimental equipment is only provided with a set of feeding device, a set of mechanical arm, a set of positioning device and a set of dispensing device; the production speed can only reach 1000 pieces (small pieces) per hour, and the speed can not meet the requirement of mass production; in addition, the experimental equipment is not provided with a visual detection module, when the small cell in the material box has a defect or the small cell is damaged in the production process, the equipment cannot detect the defect, and the subsequent operation is continuously performed, so that the damaged cell is placed in a cell group, and the defect of the photovoltaic module and even the whole plate scrap are caused. Therefore, the existing experimental equipment has many defects in the aspects of yield and production speed, and the mass production of the full-series-parallel laminated photovoltaic module cannot be realized.
Disclosure of Invention
In order to solve the defect that exists among the above-mentioned prior art, the utility model aims to provide a full series-parallel connection imbricated photovoltaic module volume production system, degree of automation is high, and the configuration is nimble, can improve product quality and productivity, realizes the extensive industrial production of imbricated photovoltaic module.
The utility model discloses a realize through following technical scheme:
the utility model discloses a full series-parallel laminated tile photovoltaic module mass production system, which comprises a laminated tile platform, a control system, 2 feeding units and 2 manipulators; 2 feeding units are respectively arranged at two sides of the lamination platform;
the feeding unit comprises a positioning device, a visual detection device, a plurality of dispensing modules and a plurality of feeding boxes; the dispensing module and the feeding box are both detachably arranged in the feeding unit; the visual detection device is arranged on the positioning device, 2 mechanical arms are respectively arranged between the lamination platform and each feeding unit, and the mechanical arms are used for transferring the battery pieces among the feeding box, the positioning device, the dispensing module and the lamination platform in sequence; the mechanical arm, the lamination platform, the positioning device, the visual detection device and the dispensing module are all connected with the control system.
Preferably, the positioning device, the visual detection device, the plurality of dispensing modules and the plurality of feeding boxes are integrated in the cabinet body, the indicating lamp is arranged above the cabinet body, the touch screen and the operation panel are arranged on the side face of the cabinet body, and the touch screen, the operation panel and the indicating lamp are all connected with the control system.
Preferably, the lamination platform comprises a driving motor and a temperature control device, and the driving motor and the temperature control device are both connected with the control system.
Preferably, the feeding box is provided with an air blowing device.
Preferably, the dispensing module comprises a multi-directional jetting piezoelectric dispensing valve.
Preferably, the manipulator is provided with a vacuum chuck.
Compared with the prior art, the utility model discloses following profitable technological effect has:
the utility model discloses a full series-parallel connection imbricate photovoltaic module volume production system, the module is glued to point in the material loading unit and the material loading box adopts detachable modularized design, and quantity can dispose according to the actual production needs, can not shut down when material loading box lacks the material and influence production efficiency, and visual detection device can in time detect out the battery piece that has quality defect, then a plurality of glue module are glued a plurality of battery pieces that accomplish simultaneously and are carried out the point. 2 manipulators respectively with 2 material loading units collaborative work, put the battery piece by piece, arrange one by one with the lamination platform, accomplish full series-parallel connection shingled photovoltaic module lamination process high-efficiently.
Furthermore, the control system, the feeding module, the detecting and positioning module and the dispensing module are integrated in the cabinet body, so that the space can be saved, and the environmental influence can be reduced; the indicating lamp can indicate the working state of the system, so that the patrol and management of workers are facilitated; the touch screen and the operation panel can be operated by workers conveniently.
Furthermore, the feeding box is provided with an air blowing device, so that the battery pieces can be well separated and prevented from being adhered.
Furthermore, the multi-directional injection piezoelectric dispensing valve can be compatible with different process requirements.
Furthermore, the vacuum chuck is adopted as the adsorption device, so that the cost is low, no pollution is caused, and the battery piece cannot be damaged.
Drawings
Fig. 1 is a schematic view of the overall structure of a full series-parallel laminated tile photovoltaic module mass production system of the present invention;
fig. 2 is a schematic view of the internal structure of the feeding unit of the present invention;
fig. 3 is a schematic diagram of a system configuration according to an embodiment of the present invention.
In the figure: the device comprises a loading unit 1, a touch screen 1-1, an operation panel 1-2, an indicator light 1-3, a loading module 1-4, a positioning device 1-5, a dispensing module 1-6, a visual detection device 1-7, a manipulator 2 and a lamination platform 3.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and embodiments:
the utility model discloses a full series-parallel connection imbricated photovoltaic module volume production system, lamination platform 3, control system, 2 material loading units 1 and 2 manipulators 2; as shown in fig. 1, 2 feeding units 1 are respectively arranged at two sides of a lamination platform 3, the lamination platform 3 is provided with a high-speed and accurate driving motor and a temperature control device, and the driving motor and the temperature control device are both connected with a control system.
As shown in fig. 2 (in the figure, only 1 device and one module are respectively shown for illustration), the feeding unit 1 comprises a positioning device 1-5, a visual detection device 1-7, a plurality of dispensing modules 1-6 and a plurality of feeding boxes 1-4; the feeding box 1-4 is provided with an air blowing device, the dispensing module 1-6 adopts a multi-directional injection piezoelectric dispensing valve, and the dispensing module 1-6 and the feeding box 1-4 are both detachably arranged in the feeding unit 1; the vision detection device 1-7 is arranged on the positioning device 1-5, 2 mechanical arms 2 are respectively arranged between the lamination platform 3 and each feeding unit 1, the mechanical arms 2 are used for transferring the battery pieces among the feeding boxes 1-4, the positioning devices 1-5, the dispensing modules 1-6 and the lamination platform 3 in sequence, the mechanical arms 2 are provided with vacuum chucks which are connected with a vacuum generating device, and the mechanical arms 2, the lamination platform 3, the positioning devices 1-5, the vision detection devices 1-7 and the dispensing modules 1-6 are all connected with a control system.
The visual detection devices 1-7 can effectively identify various defects of the battery piece by the cooperation of the CCD image sensor and the visual identification technology, and the defect types comprise: battery piece gap, battery piece edge breakage, battery piece fragmentation, size deviation, bending, scratch, spot, watermark, grid line defect, grid line dislocation and the like; after the battery piece is positioned by the positioning module, the visual identification module starts to work, the qualified battery piece is allowed to be subjected to next dispensing operation, the unqualified battery piece is removed, and the yield is greatly improved compared with that of a battery piece without the visual identification module.
The control system, the feeding module 1-4, the detection positioning module 1-5, the dispensing module 1-6 and the visual detection device 1-7 are integrated in the cabinet body, as shown in figure 1, an indicator lamp 1-3 is arranged above the cabinet body, a touch screen 1-1 and an operation panel 1-2 are arranged on the side face of the cabinet body, and the touch screen 1-1, the operation panel 1-2 and the indicator lamp 1-3 are all connected with the control system.
The positioning device 1-5, the visual detection device 1-7, the glue dispensing modules 1-6 and the feeding boxes 1-4 are integrated in the cabinet body, the indicating lamp 1-3 is arranged above the cabinet body, the touch screen 1-1 and the operation panel 1-2 are arranged on the side face of the cabinet body, and the touch screen 1-1, the operation panel 1-2 and the indicating lamp 1-3 are all connected with the control system.
The following embodiment is used to further explain the working method of the full series-parallel shingled photovoltaic module mass production system of the present invention:
fig. 3 shows a typical module or functional configuration, which is configured with 4 feeding boxes 1-4, 2 positioning devices 1-5, 2 sets of visual detection devices 1-7, and 6 dispensing modules 1-6 in 2 feeding units 1; there are also 2 manipulators 2, and 1 lamination stage 3.
In every material loading unit 1, carry out quantity matching after maximizing each module productivity, realize the optimal ratio: the two feeding boxes 1-4 alternately feed, when one feeding box 1-4 needs to add the battery pieces, the other feeding box 1-4 continuously keeps the feeding working state, so that the equipment keeps the production state without stopping; the speed of the positioning devices 1-5 and the visual detection devices 1-7 is high, and 1 set of the positioning devices 1-5, the visual detection devices 1-7 and the manipulator 2 can meet the production matching requirements of the feeding boxes 1-4 and the 3 dispensing modules 1-6.
The adding of the mechanical arm 2 can effectively improve the sheet swinging speed, as 1 mechanical arm 2 is matched with 3 dispensing modules 1-6, the maximum number of battery sheets grabbed by 1 mechanical arm 2 is 3, the mechanical arms 2 in 2 feeding units 1 cooperate with each other, and each mechanical arm 2 takes 3 sheets at a time from the 3 dispensing modules 1-6 which are matched with each other and moves to the corresponding position on the lamination table 3 to put down. In such a transfer operation, the 2 manipulators 2 can complete the placement of 6 battery plates at a time.
The number of the battery cells in a row in the short side direction of the series-parallel shingle assembly is typically 6. The guide rail type mechanical arm or other types of lamination structures can only swing 1 piece at a time to complete the piece swinging of a row of 6 battery pieces, 6 pieces of circulation from piece taking to piece swinging is needed, in addition, the guide rail type mechanical arm or other types of lamination structures have lower speed, and the time spent in each period is longer, so the productivity is extremely low; and the utility model discloses in, 2 1 simultaneous actions of individual material loading unit, 3 pieces just can be put to 1 single of every material loading unit, the pendulum piece action of 6 battery pieces can be accomplished once with two 1 complex manipulators of material loading unit, then continue to return respective glue module 1-6 of gluing and get the piece action, and simultaneously, lamination platform 3 is then at the step-by-step battery piece width of long edge direction motion, wait for the pendulum piece of next row battery piece, consequently, the production speed greatly increased, a plurality of material loading boxes of this configuration can remain feed operating condition throughout, reduce the outage rate, 2 material loading unit collaborative work, degree of automation is high, the production efficiency is obviously improved, can realize productivity 9000 piece/hour, compare current model configuration, the productivity improves greatly, good application prospect has.
It should be noted that the embodiment described in the examples is only a preferred embodiment of the present invention, and it should be understood that a person skilled in the art may make several improvements and decorations without departing from the principle of the present invention, and these improvements and decorations should be regarded as the protection scope of the present invention.
Claims (6)
1. A full series-parallel shingled photovoltaic module mass production system is characterized by comprising a shingled platform (3), a control system, 2 feeding units (1) and 2 manipulators (2); the 2 feeding units (1) are respectively arranged at two sides of the lamination platform (3);
the feeding unit (1) comprises a positioning device (1-5), a visual detection device (1-7), a plurality of dispensing modules (1-6) and a plurality of feeding boxes (1-4); the dispensing module (1-6) and the feeding box (1-4) are both detachably arranged in the feeding unit (1); the visual detection device (1-7) is arranged on the positioning device (1-5), 2 mechanical arms (2) are respectively arranged between the lamination platform (3) and each feeding unit (1), and the mechanical arms (2) are used for transferring the battery pieces among the feeding boxes (1-4), the positioning device (1-5), the dispensing modules (1-6) and the lamination platform (3) in sequence; the mechanical arm (2), the lamination platform (3), the positioning devices (1-5), the visual detection devices (1-7) and the dispensing modules (1-6) are all connected with a control system.
2. The full-series-parallel shingled photovoltaic module mass production system according to claim 1, wherein a positioning device (1-5), a visual detection device (1-7), a plurality of dispensing modules (1-6) and a plurality of feeding boxes (1-4) are integrated in a cabinet body, an indicator lamp (1-3) is arranged above the cabinet body, a touch screen (1-1) and an operation panel (1-2) are arranged on the side face of the cabinet body, and the touch screen (1-1), the operation panel (1-2) and the indicator lamp (1-3) are all connected with a control system.
3. The mass production system of full series-parallel shingled photovoltaic modules according to claim 1, wherein the lamination platform (3) comprises a drive motor and a temperature control device, both of which are connected to the control system.
4. The mass production system of full series-parallel shingled photovoltaic modules according to claim 1, wherein the feeding box (1-4) is provided with an air blowing device.
5. The mass production system of full series-parallel shingled photovoltaic modules according to claim 1, wherein the dispensing modules (1-6) comprise multi-directional piezoelectric dispensing jet valves.
6. The mass production system of full series-parallel shingled photovoltaic modules according to claim 1, wherein the robot (2) is equipped with a vacuum chuck.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020853825.9U CN211743176U (en) | 2020-05-20 | 2020-05-20 | Full-series-parallel laminated tile photovoltaic module mass production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020853825.9U CN211743176U (en) | 2020-05-20 | 2020-05-20 | Full-series-parallel laminated tile photovoltaic module mass production system |
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| CN211743176U true CN211743176U (en) | 2020-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020853825.9U Active CN211743176U (en) | 2020-05-20 | 2020-05-20 | Full-series-parallel laminated tile photovoltaic module mass production system |
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| CN (1) | CN211743176U (en) |
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- 2020-05-20 CN CN202020853825.9U patent/CN211743176U/en active Active
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