CN109244192B - Scribing and welding integrated device with half-piece battery piece standby feeding device - Google Patents
Scribing and welding integrated device with half-piece battery piece standby feeding device Download PDFInfo
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- CN109244192B CN109244192B CN201811251797.7A CN201811251797A CN109244192B CN 109244192 B CN109244192 B CN 109244192B CN 201811251797 A CN201811251797 A CN 201811251797A CN 109244192 B CN109244192 B CN 109244192B
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- 238000003466 welding Methods 0.000 title claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 238000007664 blowing Methods 0.000 claims abstract description 10
- 238000005192 partition Methods 0.000 claims abstract description 10
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 230000005540 biological transmission Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 208000002925 dental caries Diseases 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1876—Particular processes or apparatus for batch treatment of the devices
- H01L31/188—Apparatus specially adapted for automatic interconnection of solar cells in a module
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Physics & Mathematics (AREA)
- Power Engineering (AREA)
- Electromagnetism (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The invention provides scribing and welding integrated equipment with a half-piece battery piece standby feeding device, which comprises a whole piece feeding device, a battery piece scribing and breaking mechanism, a rotary carrying device and a series welding head which are sequentially arranged on a battery piece conveying path, wherein the half-piece battery piece standby feeding device is arranged on one side of the rotary carrying device. The spare feeding device for the half-piece battery piece comprises an air blowing layering assembly, a layering detection assembly, a double half-piece material box and the like. By arranging the spare feeding device for the half-cell, the problem that the surplus materials of the half-cell cannot be utilized is solved, and waste is reduced for a component factory; through adjusting the position of the fixing block on the base of the material box and the thickness of the partition plate, the half-piece battery piece in the material box can be accurately positioned, the grabbed battery piece can meet the welding process requirement, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of scribing and welding integrated production of MBB solar cells, in particular to scribing and welding integrated equipment with a standby feeding device for half cells.
Background
In the photovoltaic module manufacturing industry, popularization and application of high-efficiency products are all the time the key points of industry development, and the technical route is more diversified. Half-cell modules, which are one of the "high-efficiency modules", are beginning to be mass produced and sold by most photovoltaic module enterprises. Along with the application development of the high-efficiency half-sheet solar cell module, in the manufacturing process of each module manufacturer, the automation equipment for the half-sheet module production is applied in a large amount, such as a first important procedure of scribing and welding integrated automation welding equipment, a second important procedure of bus-strap automatic welding equipment and the like, and in the scribing and welding integrated automation welding equipment, the conveying process flow of the cell is as follows: the whole battery piece is filled into a material box, is fed by an automatic feeding layering device, is automatically transmitted through a transmission line, and is broken off by laser scribing and breaking, and the two half battery pieces are transmitted to the next station through a revolving belt autorotation rotating mechanism until being transmitted to a battery piece welding station for welding.
In the transmission layout application process, when the equipment is suddenly stopped or maintained in a fault mode, the situation that half battery pieces are stacked at the subsequent working stations of the equipment is found, before the equipment is started, the half battery pieces stacked at each working station are required to be collected, and the collected half battery pieces cannot be applied to the scribing and welding integrated automatic welding equipment because the battery piece supplying device is a whole battery piece, so that certain material waste is caused.
Disclosure of Invention
In order to solve the problems in the prior art, the technical scheme provided by the invention is as follows:
the utility model provides a take half battery piece reserve feedway's integrative equipment of welding of drawing, includes that whole piece feedway, battery piece that sets gradually on battery piece delivery path are drawn and are broken off mechanism, rotatory handling device and series welding head, is provided with half battery piece reserve feedway in addition in rotatory handling device one side.
The standby feeding device for the half-piece battery piece comprises a base, a support, a supporting component, an air blowing layering component, a layering detection component, a double half-piece material box and a battery supporting plate; the support is fixedly arranged above the base; the supporting component and the double-half-piece material box are fixedly arranged on the support; the air blowing layering assemblies are oppositely arranged at two sides of the double-half-sheet material box, and the layering detection assemblies are oppositely arranged at the other two sides of the double-half-sheet material box; the battery supporting plate is movably arranged in the double-half-piece material box.
Specifically, the lifting assembly consists of a lifting block and a driving mechanism.
Specifically, the double-half-sheet material box consists of a material box base, a fixed block arranged on the material box base and a partition plate. The material box base is arranged into a hollow structure, the fixing blocks comprise four groups and are respectively arranged at four corners of the material box base, the partition plates comprise two groups, the partition plates are respectively and symmetrically arranged at the middle positions of two sides of the material box base, and the partition plates, the fixing blocks and the material box base form two cavities for accommodating half-cell sheets.
Specifically, the lifting block of the lifting assembly is arranged in the cavity of the material box base and is used for lifting the battery supporting plate and the battery piece placed on the battery supporting plate to a set height.
Specifically, the air blowing layering assembly is used for separating the battery piece to be grabbed from the battery piece below.
Specifically, the layering detection assembly is used for detecting that the lifting assembly lifts the battery piece to a set height and sending a signal to the rotary conveying device for grabbing and conveying the battery piece.
Compared with the prior art, the invention has the following advantages: (1) The spare half-cell feeding device is arranged on one side of the rotary carrying device of the scribing and welding integrated automatic equipment, and is used for collecting and automatically feeding the half-cell, so that the problem that the produced half-cell residual materials cannot be utilized in the operation fault maintenance or charging emergency stop process of the equipment is solved, and the waste is reduced for a component factory; (2) The position of the fixing block on the base of the material box and the thickness of the partition plate are adjusted, so that half battery pieces in the material box can be accurately positioned, the distance between the two half battery pieces completely meets the technological requirement of the serial welding head after the rotary carrying device places the two half battery pieces on the transmission mechanism, the rejection rate of products is effectively reduced, and the working efficiency is improved; but also can conveniently switch the size specification of the battery piece and meet the placement requirements of the battery pieces with different specifications.
Drawings
Fig. 1 is a schematic diagram of the position structure of a spare feeding device for half battery pieces in a scribing and welding integrated automatic device.
Fig. 2 is a schematic axial structure diagram showing positions of the half-cell standby feeding device and the rotary conveying device.
Fig. 3 is a schematic axial side structure of a hidden battery tray in a half-cell standby feeding device.
Fig. 4 is a schematic axial structure of a half-cell standby feeding device.
In the figure: the device comprises a scribing and welding integrated device 1, a frame 10, a whole chip feeding device 20, a battery piece scribing and breaking mechanism 30, a rotary carrying device 40, a half-chip battery piece standby feeding device 50, a base 51, a support 52, a supporting component 53, a supporting block 531, a driving mechanism 532, a blowing layering component 54, a layering detection component 55, a double half-chip material box 56, a material box base 561, a fixing block 562, a partition plate 563, a battery supporting plate 57, a battery piece transmission mechanism 60, a serial welding head 70, a whole-chip battery piece 90 and a half-chip battery piece 91.
Detailed Description
Embodiments of the present invention will be described below with reference to the accompanying drawings.
The invention provides a scribing and welding integrated automatic device 1 with a half-chip battery piece standby feeding device, which comprises a whole-chip feeding device 20, a battery piece scribing and breaking mechanism 30, a rotary carrying device 40 and a series welding head 70 which are sequentially arranged on a frame 10 along a battery piece conveying path. A half-cell standby feeder 50 for collecting half-cells 91 and feeding the half-cells 91 is provided at one side of the rotary carrier 40.
During normal operation of the device, the whole battery piece 90 is placed in the feeding device 20 of the scribing and welding integrated device 1, and after being broken by the laser scribing breaking device 30, the whole battery piece is rotated 180 degrees by the rotary carrying device 40, and then the battery piece broken into two half pieces is placed on the battery piece conveying mechanism 60 and welded by the serial welding head 70.
It was found that during a sudden stop or a malfunction of the apparatus, there is a build-up of half-cells at the subsequent stations of operation of the apparatus, which half-cells need to be collected before the apparatus is re-started. The collected half-sheets of battery sheets cannot be placed on the whole-sheet feeding device 20, and the operations of breaking off sheets and welding are continued, so that even if welding is directly performed, the distance between the two half-sheets cannot be accurately controlled, waste products are easily generated, and resource waste is caused.
Thus, after an equipment scram or trouble repair, the collected half-cells 91 are placed in a half-cell backup supply device, and the half-cell backup supply device 50 includes a base 51, a support 52, a holding assembly 53, a blow layering assembly 54, a layering detection assembly 55, a double half-cell magazine 56, and a battery tray 57.
The support 52 is fixedly arranged above the base 51; the jacking assembly 53 and the double half magazine 56 are fixedly mounted to the support 52, the jacking assembly 53 comprising: the supporting block 531, the actuating mechanism 532, two half-piece magazine 56 includes magazine base 561 and fixed block 562 and baffle 563 of fixed mounting on magazine base 561, and the magazine base 561 sets up to hollow structure, and fixed block 562 includes four groups, locates four corners of magazine base 561 respectively, and baffle 563 includes two groups, and the symmetry sets up in the centre position on both sides of magazine base 561 respectively, and baffle 563, fixed block 562 and magazine base 561 constitute two cavitys that are used for holding half-piece battery piece 91. By adjusting the position of the fixing block 562 and the thickness of the partition plate 563 on the material box base 561, the half-piece battery piece 91 in the double-half material box 56 can be accurately positioned, so that the distance between the two half-piece battery pieces 91 can completely meet the process requirement of the serial welding head 70 after the rotary carrying device 40 places the two half-piece battery pieces 91 on the battery piece transmission mechanism 60. But also can conveniently switch the size specification of the battery piece and meet the placement requirements of the battery pieces with different specifications.
The supporting block 531 of the supporting assembly 53 is disposed in the cavity of the magazine base 561, the battery tray 57 is movably disposed on the magazine base 561 and the supporting block 531, and the battery tray 57 and the half-cell 91 disposed thereon are supported to a set height by the supporting block 531 under the driving of the driving mechanism 532 of the supporting assembly 53.
The air blowing layering assembly 54 is relatively arranged at two sides of the double-half-sheet material box 56, the layering detection assembly 55 is relatively arranged at the other two sides of the double-half-sheet material box 56, and the air blowing layering assembly 54 is used for separating the half-sheet battery piece 91 to be grasped from the half-sheet battery piece below when the rotary carrying device 40 grasps the half-sheet battery piece 91 for the half-sheet battery piece 91 placed on the battery supporting plate 57. The layering detection assembly 55 is used for detecting that the lifting assembly 53 lifts the battery piece to a set height, and sending a signal to the rotary conveying device 40 for grabbing and conveying the battery piece.
When the half-cell 91 in the half-cell standby feeding device 50 is completely grabbed, the whole-cell 90 can be placed on the whole-cell feeding device 20, and normal production is started.
Finally, it should be noted that the foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the invention, but rather the detailed description of the present invention is given with reference to the foregoing embodiment, and those skilled in the art can modify the technical solution described in the foregoing embodiment or make equivalent substitutions for some technical features thereof. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The scribing and welding integrated equipment with the half-piece battery piece standby feeding device comprises an integral piece feeding device, a battery piece scribing and breaking mechanism, a rotary carrying device and a serial welding head which are sequentially arranged on a battery piece conveying path, and is characterized in that the half-piece battery piece standby feeding device is further arranged on one side of the rotary carrying device;
the spare half-piece battery piece feeding device consists of a base, a support, a supporting component, an air blowing layering component, a layering detection component, a double half-piece material box and a battery supporting plate; the support is fixedly arranged above the base; the supporting component and the double-half-piece material box are fixedly arranged on the support; the air blowing layering assemblies are oppositely arranged at two sides of the double-half-sheet material box, and the layering detection assemblies are oppositely arranged at the other two sides of the double-half-sheet material box; the battery supporting plate is movably arranged in the double-half-piece material box.
2. The score-welding integrated device with a half-cell backup feeding device according to claim 1, wherein the lifting assembly is composed of a lifting block and a driving mechanism.
3. The scribing and welding integrated device with the spare feeding device for the half-sheets of the battery pieces, as set forth in claim 1, wherein the double-half-sheet material box consists of a material box base, a fixed block arranged on the material box base and a partition plate.
4. A score-welding integrated device with a half-cell backup feeding device as claimed in claim 3, wherein the cartridge base is hollow.
5. A scribe and weld integrated apparatus with a supply device for battery half-pieces as claimed in claim 3, wherein the fixing blocks comprise four groups, each group being provided at four corners of the cartridge base.
6. The scribing and welding integrated device with the spare feeding device for the half-cells according to claim 3, wherein the partition plate comprises two groups which are symmetrically arranged at the middle positions of two sides of the base of the material box respectively.
7. The score-welding integrated device with a half-cell backup feeding device according to claim 1, wherein the lifting block of the lifting assembly is disposed in the cavity of the cartridge base for lifting the battery pallet and the cells placed thereon to a set height.
8. The score-welding integrated device with a half-cell standby feeding device according to claim 1, wherein the layering detection assembly is used for detecting that the battery cell is lifted to a set height by the lifting assembly and sending a signal to the rotary conveying device for grabbing and conveying.
9. The score-welding integrated device with a half-cell backup feeding device according to claim 1, wherein the air-blowing layering assembly is used for separating a cell to be grasped from a cell below.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811251797.7A CN109244192B (en) | 2018-10-25 | 2018-10-25 | Scribing and welding integrated device with half-piece battery piece standby feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811251797.7A CN109244192B (en) | 2018-10-25 | 2018-10-25 | Scribing and welding integrated device with half-piece battery piece standby feeding device |
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| Publication Number | Publication Date |
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| CN109244192A CN109244192A (en) | 2019-01-18 |
| CN109244192B true CN109244192B (en) | 2024-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811251797.7A Active CN109244192B (en) | 2018-10-25 | 2018-10-25 | Scribing and welding integrated device with half-piece battery piece standby feeding device |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109828545B (en) * | 2019-02-28 | 2020-09-11 | 武汉三工智能装备制造有限公司 | AI intelligent process anomaly identification closed-loop control method, host and equipment system |
| CN110473932B (en) * | 2019-07-23 | 2020-11-24 | 杭州康奋威科技股份有限公司 | Bus bar welding device and method for solar photovoltaic module |
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| CN207199655U (en) * | 2017-10-09 | 2018-04-06 | 宁夏小牛自动化设备有限公司 | Cell piece conveying, scribing, series welding integrated equipment |
| CN207233711U (en) * | 2017-10-19 | 2018-04-13 | 苏州矽美仕绿色新能源有限公司 | Feeding slicing apparatus applied to photovoltaic cell processing |
| CN108155134A (en) * | 2018-02-09 | 2018-06-12 | 无锡奥特维科技股份有限公司 | Cell piece breaks piece system and glass-severing method |
| CN108389795A (en) * | 2018-02-26 | 2018-08-10 | 无锡奥特维科技股份有限公司 | Cell piece breaks piece system |
| CN208819907U (en) * | 2018-10-25 | 2019-05-03 | 宁夏小牛自动化设备有限公司 | It is a kind of to draw weldering integrated equipment with the spare feeding device of half cell piece |
-
2018
- 2018-10-25 CN CN201811251797.7A patent/CN109244192B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US4390770A (en) * | 1978-09-23 | 1983-06-28 | Messerschmitt-Bolkow-Blohm Gessellschaft mit beschrankter Haftung | Automatic welding apparatus for solar cells |
| CN103386555A (en) * | 2013-07-19 | 2013-11-13 | 文创太阳能(福建)科技有限公司 | Automatic cell welding machine for small solar component |
| CN203956347U (en) * | 2014-07-21 | 2014-11-26 | 刘阁海 | Automatic feed dividing and the pay-off of solar battery sheet automatic string welding machine |
| CN105269155A (en) * | 2015-11-24 | 2016-01-27 | 深圳市便携电子科技有限公司 | Laser scribing machine for solar cell pieces and machining method of laser scribing machine |
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| CN108389795A (en) * | 2018-02-26 | 2018-08-10 | 无锡奥特维科技股份有限公司 | Cell piece breaks piece system |
| CN208819907U (en) * | 2018-10-25 | 2019-05-03 | 宁夏小牛自动化设备有限公司 | It is a kind of to draw weldering integrated equipment with the spare feeding device of half cell piece |
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| Publication number | Publication date |
|---|---|
| CN109244192A (en) | 2019-01-18 |
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Address after: 750011 No.6, baohu West Road, Jinfeng Industrial Park, Yinchuan City, Ningxia Hui Autonomous Region Applicant after: Ningxia Xiaoniu Automation Equipment Co.,Ltd. Address before: 750011 No.6, baohu West Road, Jinfeng Industrial Park, Yinchuan City, Ningxia Hui Autonomous Region Applicant before: NINGXIA XN AUTOMATION EQUIPMENT Co.,Ltd. |
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