CN211739853U - Novel high-frequency induction melting device - Google Patents
Novel high-frequency induction melting device Download PDFInfo
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- CN211739853U CN211739853U CN202020285170.XU CN202020285170U CN211739853U CN 211739853 U CN211739853 U CN 211739853U CN 202020285170 U CN202020285170 U CN 202020285170U CN 211739853 U CN211739853 U CN 211739853U
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- 230000006698 induction Effects 0.000 title claims abstract description 32
- 238000002844 melting Methods 0.000 title claims abstract description 15
- 230000008018 melting Effects 0.000 title claims abstract description 15
- 238000003723 Smelting Methods 0.000 claims abstract description 51
- 238000010438 heat treatment Methods 0.000 claims abstract description 22
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims description 26
- 230000000694 effects Effects 0.000 abstract description 11
- 238000004146 energy storage Methods 0.000 abstract description 4
- 239000011550 stock solution Substances 0.000 abstract description 3
- 238000004321 preservation Methods 0.000 description 15
- 239000002184 metal Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 238000000034 method Methods 0.000 description 3
- 241001062472 Stokellia anisodon Species 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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Abstract
The utility model discloses a novel high frequency induction is smelted device relates to induction melting equipment technical field, including smelting furnace body, furnace, baffle, servo electric jar, high frequency induction coil, heating chamber, first cavity, second cavity and stock solution chamber, be equipped with the first through-hole of a plurality of between first cavity and the heating chamber, be equipped with a plurality of second through-hole between second cavity and the first cavity, the furnace top is equipped with swing joint's first sealed lid, and first sealed lid top center is equipped with swing joint's the sealed lid of second. The utility model discloses can keep apart on heat retaining basis at the bilayer and carry out liquid energy storage and keep warm, avoid the heat outwards to give off, it is good to keep warm the effect, can follow the smelting furnace body with furnace and inside stretching out, then clear up the operation to furnace, and operating space is big, convenient and fast, furnace open-top can be opened to the alternative, can avoid opening furnace open-top completely, reduces the heat and runs off, and energy utilization is rateed highly.
Description
Technical Field
The utility model relates to an equipment technical field is smelted in the response, more specifically says, the utility model relates to a novel high frequency induction is smelted device.
Background
The high-frequency induction melting furnace is induction heating equipment which has the highest heating efficiency, the fastest speed, low consumption, energy conservation and environmental protection on metal materials at present. The working principle is as follows: when a high-frequency large current flows through a heating coil (usually made of copper tubing) wound in a ring shape or other shape, a strong magnetic flux whose polarity changes instantaneously is generated in the coil, and a heated object such as metal is placed in the coil, the magnetic flux penetrates the entire heated object, and a correspondingly large eddy current is generated in the heated object in a direction opposite to the heating current. Since the resistance exists in the object to be heated, a large amount of joule heat is generated to rapidly raise the temperature of the object itself, thereby achieving the purpose of heating all metal materials.
However, in the existing high-frequency induction melting device, residues are easily generated in a hearth after the hearth is used for a period of time, the cleaning is not convenient enough, and the heat preservation effect is not good.
SUMMERY OF THE UTILITY MODEL
In order to overcome the above-mentioned defect of prior art, the embodiment of the utility model provides a novel high frequency induction is smelted device, the utility model aims to solve the problem be: how to realize the quick clearance to the inside residue of furnace to improve the heat preservation effect.
In order to achieve the above object, the utility model provides a following technical scheme: a novel high-frequency induction smelting device comprises a smelting furnace body, wherein a movably connected furnace chamber is vertically arranged in the smelting furnace body, a baffle is arranged at the top of the outer wall of the furnace chamber above the smelting furnace body, servo electric cylinders are symmetrically arranged on two sides of the outer wall of the smelting furnace body, the top of each servo electric cylinder is fixedly connected with the bottom of the baffle, a high-frequency induction coil is sleeved outside the furnace chamber in the smelting furnace body, a heating chamber is arranged outside the high-frequency induction coil in the smelting furnace body, a first cavity is arranged outside the heating chamber in the smelting furnace body, a second cavity is arranged outside the first cavity in the smelting furnace body, a liquid storage chamber is arranged outside the second cavity in the smelting furnace body, a plurality of first through holes are formed between the first cavity and the heating chamber, a plurality of second through holes are formed between the second cavity and the first cavity, the hearth top is provided with a first sealing cover in movable connection, and the center of the top of the first sealing cover is provided with a second sealing cover in movable connection.
The embodiment of the utility model provides a novel high-frequency induction melting device, when the smelting furnace body works, the high-frequency induction coil supplies power to heat the furnace chamber, the metal inside the furnace chamber is heated and melted, in the heating process of the furnace chamber, the heat radiates outwards, the heat enters the first cavity through the first through hole, the heat inside the first cavity enters the second cavity from the second through hole, the first cavity and the second cavity store the heat, double-layer heat preservation is carried out, the heat inside the second cavity is transmitted to the inside of the liquid storage cavity, the liquid inside the liquid storage cavity absorbs the heat to store energy, heat preservation is carried out outside the second cavity, the heat is prevented from radiating outwards, the heat preservation effect is good, when the inside of the furnace chamber needs to be cleaned, the servo electric cylinder is adjusted to extend, the servo electric cylinder pushes the baffle to move upwards, the furnace chamber moves upwards along with the baffle, the furnace chamber can extend out from the inside of the smelting, operation space is big, convenient and fast, can select to open first sealed lid or the sealed lid of second as required, and when putting into furnace inside with a large amount of metals of treating to smelt, open first sealed lid, when need add metal in addition in the smelting process, open the sealed lid of second, can avoid opening furnace open-top completely, reduce heat loss, energy utilization is rateed highly to solve the problem that proposes in the above-mentioned background art.
In a preferred embodiment, the bottom of the smelting furnace body is provided with a base, the bottom of the servo electric cylinder is fixedly connected with the top of the base, and the base can support the bottom of the smelting furnace body to enhance the stability of the servo electric cylinder.
In a preferred embodiment, the outer wall of the smelting furnace body is provided with a fixing frame matched with the servo electric cylinder, so that the stability of the servo electric cylinder can be effectively enhanced.
In a preferred embodiment, the thickness of the first cavity is equal to the thickness of the second cavity, and the thickness of the liquid storage cavity is greater than that of the first cavity, so that the liquid volume in the liquid storage cavity is large enough, more energy is stored, and the heat preservation effect is better.
In a preferred embodiment, the first through holes and the second through holes are arranged in a staggered mode, and uniformity of heat distribution entering the first cavity and the second cavity is improved.
In a preferred embodiment, the first sealing cover top is provided with a plurality of first handles, the second sealing cover top is provided with a second handle, the first sealing cover is operated by the first handles, and the second sealing cover is operated by the second handles.
In a preferred embodiment, the diameter of the first sealing cover is three times that of the second sealing cover, so that when the second sealing cover is opened, the opening of the hearth is small, and a large amount of heat is prevented from being emitted outwards.
The utility model discloses a technological effect and advantage:
1. the utility model discloses a set up baffle, servo electric jar, heating chamber, first cavity, second cavity, stock solution chamber, first through-hole and second through-hole, carry out liquid energy storage on double-deck keep apart heat retaining basis and keep warm, avoid the heat to outwards give off, it is good to keep warm the effect, can follow the smelting furnace body with furnace and inside stretching out, then clear up the operation to furnace, and operating space is big, convenient and fast.
2. The utility model discloses a set up first sealed lid and the sealed lid of second, furnace open-top can be opened to alternative, can avoid opening furnace open-top completely, reduces the heat and runs off, and energy utilization is rateed highly.
Drawings
Fig. 1 is an overall front sectional view of the present invention.
Fig. 2 is a front view of the whole body of the present invention.
Fig. 3 is a front sectional view of another state of the present invention as a whole.
Fig. 4 is a top sectional view of the whole of the present invention.
Fig. 5 is a front sectional view of the furnace of the present invention.
The reference signs are: 1 smelting furnace body, 2 hearths, 3 baffles, 4 servo electric jar, 5 high frequency induction coil, 6 heating chambeies, 7 first cavities, 8 second cavities, 9 stock solution chambeies, 10 first through-holes, 11 second through-holes, 12 first sealed lid, 13 sealed lid of second, 14 bases, 15 mount, 16 first handle, 17 second handle.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The novel high-frequency induction smelting device shown in fig. 1-5 comprises a smelting furnace body 1, wherein a movably connected hearth 2 is vertically arranged inside the smelting furnace body 1, a baffle 3 is arranged on the top of the outer wall of the hearth 2 above the smelting furnace body 1, servo electric cylinders 4 are symmetrically arranged on two sides of the outer wall of the smelting furnace body 1, the top of each servo electric cylinder 4 is fixedly connected with the bottom of the baffle 3, a high-frequency induction coil 5 is sleeved outside the hearth 2 inside the smelting furnace body 1, a heating cavity 6 is arranged outside the high-frequency induction coil 5 inside the smelting furnace body 1, a first cavity 7 is arranged outside the heating cavity 6 inside the smelting furnace body 1, a second cavity 8 is arranged outside the first cavity 7 inside the smelting furnace body 1, and a liquid storage cavity 9 is arranged outside the second cavity 8 inside the smelting furnace body 1, a plurality of first through holes 10 are formed between the first cavity 7 and the heating cavity 6, and a plurality of second through holes 11 are formed between the second cavity 8 and the first cavity 7;
the bottom of the smelting furnace body 1 is provided with a base 14, the bottom of the servo electric cylinder 4 is fixedly connected with the top of the base 14, and the base 14 can support the bottom of the smelting furnace body 1 to enhance the stability of the servo electric cylinder 4;
the outer wall of the smelting furnace body 1 is provided with a fixing frame 15 matched with the servo electric cylinder 4, so that the stability of the servo electric cylinder 4 can be effectively enhanced;
the thickness of the first cavity 7 is equal to that of the second cavity 8, and the thickness of the liquid storage cavity 9 is larger than that of the first cavity 7, so that the liquid in the liquid storage cavity 9 is ensured to be large enough in volume, more in energy storage and better in heat preservation effect;
the first through holes 10 and the second through holes 11 are arranged in a staggered mode, so that the uniformity of heat distribution entering the first cavity 7 and the second cavity 8 is improved.
The implementation mode is specifically as follows: when the double-layer heat preservation furnace is used, the baffle 3, the servo electric cylinder 4, the heating cavity 6, the first cavity 7, the second cavity 8, the liquid storage cavity 9, the first through hole 10 and the second through hole 11 are arranged, when the smelting furnace body 1 works, the high-frequency induction coil 5 supplies power to heat the furnace cavity 2, metal inside the furnace cavity 2 is heated and melted, in the heating process of the furnace cavity, heat is radiated outwards, the heat enters the first cavity 7 through the first through hole 10, the heat inside the first cavity 7 enters the second cavity 8 from the second through hole 11, the first cavity 7 and the second cavity 8 store the heat, double-layer heat preservation is carried out, the heat inside the second cavity 8 is transferred into the liquid storage cavity 9, the liquid inside the liquid storage cavity 9 absorbs the heat to store energy, heat preservation is carried out outside the second cavity 8, the heat is prevented from being radiated outwards, the heat preservation effect is good, when the inside of the furnace cavity 2 needs to be cleaned, the, the servo electric cylinder 4 pushes the baffle 3 to move upwards, the hearth 2 moves upwards along with the baffle 3, the hearth 2 can extend out of the interior of the smelting furnace body 1, and then the hearth 2 is cleaned, so that the operation space is large, and convenience and rapidness are realized; the implementation mode specifically solves the problems that in the existing high-frequency induction smelting device in the background art, residues are easily generated after the interior of a hearth is used for a period of time, the cleaning is not convenient enough, and the heat preservation effect is poor;
the novel high-frequency induction melting device shown in the attached fig. 1-3 and 5 further comprises a first sealing cover 12 movably arranged at the top of the hearth 2, and a second sealing cover 13 movably connected is arranged at the center of the top of the first sealing cover 12;
a plurality of first handles 16 are arranged at the top of the first sealing cover 12, a second handle 17 is arranged at the top of the second sealing cover 13, the first handle 16 is used for operating the first sealing cover 12, and the second handle 17 is used for operating the second sealing cover 13;
the diameter of the first sealing cover 12 is three times that of the second sealing cover 13, so that when the second sealing cover 13 is opened, the opening of the hearth is small, and a large amount of heat is prevented from being dissipated outwards.
The implementation mode is specifically as follows: during the use, through setting up first sealed lid 12 and the sealed lid 13 of second, can select to open first sealed lid 12 or the sealed lid 13 of second as required, when putting into 2 insides of furnace with a large amount of metals of treating to smelt, open first sealed lid 12, when need add metal in addition in the smelting process, open the sealed lid 13 of second, can avoid opening 2 open-tops of furnace completely, reduce heat loss, energy utilization is rateed highly.
The utility model discloses the theory of operation:
referring to the attached drawings 1-5 of the specification, by arranging the baffle 3, the servo electric cylinder 4, the heating cavity 6, the first cavity 7, the second cavity 8, the liquid storage cavity 9, the first through hole 10 and the second through hole 11, liquid energy storage and heat preservation are carried out on the basis of double-layer isolation and heat preservation, heat is prevented from being emitted outwards, the heat preservation effect is good, the hearth 2 can be extended out of the interior of the smelting furnace body 1, then the hearth 2 is cleaned, the operation space is large, and convenience and rapidness are achieved;
further, referring to the accompanying drawings 1-3 and 5 of the specification, by arranging the first sealing cover 12 and the second sealing cover 13, the top opening of the hearth 2 can be selectively opened, the top opening of the hearth 2 can be prevented from being completely opened, heat loss is reduced, and the energy utilization rate is high.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a novel high frequency induction melting device, includes smelting furnace body (1), its characterized in that: the smelting furnace comprises a smelting furnace body (1), wherein a movably connected hearth (2) is vertically arranged in the smelting furnace body (1), a baffle (3) is arranged at the top of the outer wall of the hearth (2) above the smelting furnace body (1), servo electric cylinders (4) are symmetrically arranged on two sides of the outer wall of the smelting furnace body (1), the top of each servo electric cylinder (4) is fixedly connected with the bottom of the baffle (3), a high-frequency induction coil (5) is sleeved outside the hearth (2) in the smelting furnace body (1), a heating cavity (6) is arranged outside the high-frequency induction coil (5) in the smelting furnace body (1), a first cavity (7) is arranged outside the heating cavity (6) in the smelting furnace body (1), a second cavity (8) is arranged outside the first cavity (7) in the smelting furnace body (1), a liquid storage cavity (9) is arranged outside the second cavity (8) in the smelting furnace body (1), first cavity (7) with be equipped with first through-hole of a plurality of (10) between heating chamber (6), second cavity (8) with be equipped with a plurality of second through-hole (11) between first cavity (7), furnace (2) top is equipped with swing joint's first sealed lid (12), first sealed lid (12) top center is equipped with swing joint's the sealed lid of second (13).
2. The novel high-frequency induction smelting device according to claim 1, characterized in that a base (14) is arranged at the bottom of the smelting furnace body (1), and the bottom of the servo electric cylinder (4) is fixedly connected with the top of the base (14).
3. The novel high-frequency induction melting device according to claim 1, characterized in that the outer wall of the melting furnace body (1) is provided with a fixing frame (15) matched with the servo electric cylinder (4).
4. A novel high-frequency induction melting apparatus as claimed in claim 1, characterized in that the thickness of said first cavity (7) is equal to the thickness of said second cavity (8).
5. The novel high-frequency induction melting device according to claim 4, characterized in that the thickness of the liquid storage cavity (9) is larger than the thickness of the first cavity (7).
6. The novel high-frequency induction melting device as claimed in claim 1, characterized in that the first through holes (10) and the second through holes (11) are arranged in a staggered manner.
7. The novel high-frequency induction melting device as claimed in claim 1, wherein a plurality of first handles (16) are arranged on the top of the first sealing cover (12), and a plurality of second handles (17) are arranged on the top of the second sealing cover (13).
8. A novel high-frequency induction melting apparatus as claimed in claim 1, characterized in that said first sealing cover (12) has a diameter three times as large as the diameter of said second sealing cover (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020285170.XU CN211739853U (en) | 2020-03-10 | 2020-03-10 | Novel high-frequency induction melting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020285170.XU CN211739853U (en) | 2020-03-10 | 2020-03-10 | Novel high-frequency induction melting device |
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| Publication Number | Publication Date |
|---|---|
| CN211739853U true CN211739853U (en) | 2020-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020285170.XU Expired - Fee Related CN211739853U (en) | 2020-03-10 | 2020-03-10 | Novel high-frequency induction melting device |
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| Country | Link |
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| CN (1) | CN211739853U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114250400A (en) * | 2021-12-20 | 2022-03-29 | 无锡锋速钢丸有限公司 | Smelting equipment for producing stainless steel shots |
-
2020
- 2020-03-10 CN CN202020285170.XU patent/CN211739853U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114250400A (en) * | 2021-12-20 | 2022-03-29 | 无锡锋速钢丸有限公司 | Smelting equipment for producing stainless steel shots |
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Granted publication date: 20201023 |