CN212833957U - Novel alloy is smelted to integrated form microwave device - Google Patents
Novel alloy is smelted to integrated form microwave device Download PDFInfo
- Publication number
- CN212833957U CN212833957U CN202021759875.7U CN202021759875U CN212833957U CN 212833957 U CN212833957 U CN 212833957U CN 202021759875 U CN202021759875 U CN 202021759875U CN 212833957 U CN212833957 U CN 212833957U
- Authority
- CN
- China
- Prior art keywords
- microwave
- barrel
- alloy
- base
- crucible
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000956 alloy Substances 0.000 title claims abstract description 30
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 40
- 238000002844 melting Methods 0.000 claims abstract description 12
- 230000008018 melting Effects 0.000 claims abstract description 12
- 239000000498 cooling water Substances 0.000 claims description 15
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 8
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 8
- 230000005855 radiation Effects 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 2
- 239000002184 metal Substances 0.000 abstract description 9
- 238000003723 Smelting Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000012495 reaction gas Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Landscapes
- Crucibles And Fluidized-Bed Furnaces (AREA)
Abstract
The utility model discloses a novel alloy is smelted to integrated form microwave device relates to metal melting equipment technical field. The novel integrated microwave alloy smelting device is characterized in that: including switch board, base, microwave heating bucket, staving support and telescopic link, the staving support is provided with two relatively and fixes on the base, and staving support top rotates with microwave heating bucket lateral wall to be connected, and telescopic link one end rotates with the base to be connected, and the other end rotates with microwave heating bottom of the barrel portion to be connected, switch board and microwave heating bucket, telescopic link signal connection. The device can perform rapid smelting of medium-low temperature (below 700 ℃) alloy by utilizing the characteristic of rapid heating of microwave. Through the rotation of the barrel body, the molten alloy can be poured and poured, and the safety, environmental protection and high efficiency in the alloy smelting process are realized.
Description
Technical Field
The utility model relates to a metal melting equipment technical field, concretely relates to novel alloy is smelted to integrated form microwave device.
Background
Along with the technical progress of metallurgy and material industry in recent years, the traditional electric heating or electromagnetic heating smelting equipment can not meet the requirements of high efficiency, energy conservation and environmental protection of the existing industry due to high energy consumption, large power consumption and the like, so that the research and the use of microwave smelting equipment are more and more extensive. The microwave adopts non-contact direct heating, the heating rate is high, the reaction time is short, the heating process is easy to control, and the requirements of high-efficiency cleaning and automatic control of the smelting on equipment are greatly met. However, microwave radiation is large, the health of operators is affected by open heating, most of existing closed heating equipment is of a fixed structure, and after metal is smelted, the equipment needs to be opened to take the metal out, and the metal is poured into a mold to be solidified and molded. In the process, the temperature of the molten metal is high, certain potential safety hazards exist when the molten metal is taken out manually, particularly when the amount of the molten metal is large, heat is dissipated quickly in the transfer process of the molten metal, and the melt can be cooled to influence the pouring quality.
SUMMERY OF THE UTILITY MODEL
For overcoming the problem that exists among the background art, the utility model provides a novel alloy device is smelted to integrated form microwave utilizes the characteristics of microwave rapid heating, realizes the quick melting and the pouring of well low temperature (below 700 ℃) alloy.
In order to solve the technical problem, the utility model adopts the following technical scheme: a novel alloy is smelted to integrated form microwave device which characterized in that: including switch board, base, microwave heating bucket, staving support and telescopic link, the staving support is provided with two relatively and fixes on the base, and staving support top rotates with microwave heating bucket lateral wall to be connected, and telescopic link one end rotates with the base to be connected, and the other end rotates with microwave heating bottom of the barrel portion to be connected, switch board and microwave heating bucket, telescopic link signal connection.
The microwave heating barrel is composed of a barrel cover and a barrel body, a crucible and a high-temperature-resistant heat-preserving barrel are coaxially arranged in the barrel body from inside to outside in sequence, a microwave generating device is arranged on the outer side wall of the high-temperature-resistant heat-preserving barrel, a thermocouple is arranged on the side wall of the alloy containing barrel, a transformer is arranged below the bottom of the high-temperature-resistant heat-preserving barrel, and the microwave generating device, the thermocouple and the transformer are in signal connection with a control cabinet.
The microwave generating device is uniformly distributed along the radial direction of the high-temperature resistant heat-preserving barrel and is distributed along the axial direction of the high-temperature resistant heat-preserving barrel at equal intervals.
The further technical proposal is that the microwave generating devices are provided with 12 microwave generating devices which are divided into three rows and four columns.
The microwave generating device is connected with a cooling water pipe, the cooling water pipe is communicated with a circulating cooling water tank, and the circulating cooling water tank is arranged on the base.
The barrel cover is provided with a vacuumizing interface, an air inlet interface, an air outlet interface and an observation port, and the barrel cover is sealed and covered on the top of the barrel body.
A further technical scheme is that a heat radiation fan is arranged below the transformer.
The further technical proposal is that the crucible is a silicon carbide crucible or a silicon carbide composite material crucible.
The working principle is as follows: opening the barrel cover, putting the alloy to be smelted into a silicon carbide crucible in the center of the barrel body, covering the barrel cover and screwing tightly, and ensuring that the inside of the microwave heating barrel is in a sealed environment. After the microwave heating barrel is vacuumized, required protective gas or reaction gas is introduced, the microwave generating device is started through the control cabinet, the alloy is heated to be molten, the transformer is cooled through the cooling fan in the process, and the microwave generating device is cooled through circulating cooling water. After the alloy is smelted, the barrel cover is opened, the telescopic rod is controlled to extend to push the barrel body to rotate around the barrel body support, so that the alloy in the molten state flows out of the silicon carbide crucible and is poured into a corresponding die.
Compared with the prior art, the beneficial effects of the utility model are that: the rapid melting and pouring of the medium-low temperature (below 700 ℃) alloy are realized by utilizing the characteristic of rapid microwave heating; the barrel cover and the barrel body are sealed, so that the safety of microwave heating is improved, and the outward radiation of microwaves is reduced; the microwave generating devices are uniformly distributed, so that the alloy is heated more uniformly, and the heating efficiency and quality are improved; through the rotation of the barrel body, the molten alloy can be poured and poured, and the safety, environmental protection and high efficiency in the alloy smelting process are realized.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is the internal structure schematic diagram of the middle barrel body of the present invention.
Fig. 3 is a schematic structural view of the middle barrel cover of the present invention.
In the figure: 1-a control cabinet, 2-a base, 3-a microwave heating barrel, 301-a barrel cover, 302-a barrel body, 303-a crucible, 304-a high-temperature resistant heat preservation barrel, 305-a microwave generating device, 306-a thermocouple, 307-a transformer, 308-a cooling water pipe, 309-a vacuumizing interface, 310-an air inlet interface, 311-an exhaust interface, 312-an observation port, 313-a cooling fan, 4-a barrel body support, 5-a telescopic rod, 6-a circulating cooling water tank and 7-a vacuum pump.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Examples
Fig. 1 shows a novel integrated form microwave melting alloy device, including switch board 1, base 2, microwave heating bucket 3, staving support 4 and telescopic link 5, staving support 4 is triangle-shaped, is provided with two relatively and fixes on base 2, and staving support 4 top is rotated through the pivot with 3 lateral walls of microwave heating bucket and is connected, and 5 one end of telescopic link are rotated with base 2 and are connected, and the other end is rotated with 3 bottoms of microwave heating bucket and is connected, and motor drive also can be chooseed for use hydraulic drive to telescopic link 5 flexible. The control cabinet 1 is in signal connection with the microwave heating barrel 3 and the telescopic rod 5.
The microwave heating barrel 3 is composed of a barrel cover 301 and a barrel body 302, and the barrel cover 301 is sealed and covered on the top of the barrel body 302. As shown in fig. 2, a crucible 303 and a high temperature resistant heat-preserving container 304 are coaxially arranged in the barrel body 302 from inside to outside in sequence, a cavity is arranged between the outer side wall of the high temperature resistant heat-preserving container 304 and the inner side wall of the barrel body 302, and a microwave generating device 305 is arranged in the cavity and fixed on the high temperature resistant heat-preserving container 304.
In order to improve the heating efficiency and uniformity, the number of the microwave generating devices 305 is 12, the microwave generating devices are divided into three rows and four rows, each row is uniformly distributed along the radial direction of the high-temperature resistant heat-preserving container 304, and each row is equidistantly distributed along the axial direction of the high-temperature resistant heat-preserving container 304.
The side wall of the alloy containing barrel 303 is provided with thermocouples 306, the thermocouples 306 are uniformly distributed along the axial direction of the crucible 303, and the crucible 303 adopts a silicon carbide crucible.
The transformer 307 is arranged below the bottom of the high-temperature resistant heat-preserving barrel 304, each transformer 307 is electrically connected with one microwave generating device 305, the transformer 307 is electrically connected with the control cabinet 1, and the thermocouple 306 is in signal connection with the control cabinet 1.
In order to facilitate heat dissipation, a heat dissipation fan 313 is disposed below the transformer 307, the microwave generating device 305 is connected to a cooling water pipe 308, the cooling water pipe 308 is communicated with the circulating cooling water tank 6, and the circulating cooling water tank 6 is disposed on the base 2 and is in signal connection with the control cabinet 1.
As shown in fig. 3, the lid 301 is provided with a vacuum port 309, an air inlet port 310, an air outlet port 311, and a viewing port 312. The vacuumizing interface 309 is connected with a vacuum pump 7 through a pipeline, and the vacuum pump 7 is arranged on the base 2 and is in signal connection with the control cabinet 1.
When in use, materials to be heated are added into the silicon carbide crucible 303, preferably 4/5 which does not exceed the volume of the barrel is used, the barrel cover 301 is controlled to be sealed and covered, vacuumizing treatment is carried out through the vacuumizing interface 309 according to requirements, required protective gas or reaction gas is introduced into the heating barrel through the gas inlet interface 310, then the microwave generating device is started to uniformly heat the materials in the barrel, the heating microwave power is controlled by controlling the number of the started microwave sources and the power of a single microwave source, so that the heating rate of the materials is controlled, the heat loss in the heating process can be reduced by the high-temperature resistant heat-insulating barrel 304, the heating efficiency of the microwave heating barrel can be improved, the temperature measurement adopts the thermocouples 306 to measure the temperature, the thermocouples 306 are respectively inserted into the upper, middle and lower parts of the high-temperature resistant heat-insulating barrel, the thermocouples 306 are contacted with the crucible to control the temperature of the materials in the crucible, the barrel cover is opened, the barrel body 302 is pushed up through the telescopic rod 5, and the materials are poured out.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More particularly, various variations and modifications are possible in the component parts and/or arrangements within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (8)
1. A novel alloy is smelted to integrated form microwave device which characterized in that: including switch board (1), base (2), microwave heating bucket (3), staving support (4) and telescopic link (5), staving support (4) are provided with two relatively and fix on base (2), staving support (4) top is rotated with microwave heating bucket (3) lateral wall and is connected, telescopic link (5) one end is rotated with base (2) and is connected, the other end is rotated with microwave heating bucket (3) bottom and is connected, switch board (1) and microwave heating bucket (3), telescopic link (5) signal connection.
2. The novel integrated microwave alloy melting device according to claim 1, characterized in that: the microwave heating barrel (3) is composed of a barrel cover (301) and a barrel body (302), a crucible (303) and a high-temperature-resistant heat-preserving barrel (304) are coaxially arranged in the barrel body (302) from inside to outside in sequence, a microwave generating device (305) is arranged on the outer side wall of the high-temperature-resistant heat-preserving barrel (304), a thermocouple (306) is arranged on the side wall of the crucible (303), a transformer (307) is arranged below the bottom of the high-temperature-resistant heat-preserving barrel (304), and the microwave generating device (305), the thermocouple (306) and the transformer (307) are in signal connection with the control cabinet (1).
3. The novel integrated microwave alloy melting device according to claim 2, characterized in that: the microwave generating devices (305) are uniformly distributed along the radial direction of the high-temperature-resistant heat-preserving barrel (304) and are distributed along the axial direction of the high-temperature-resistant heat-preserving barrel (304) at equal intervals.
4. The novel integrated microwave alloy melting device according to claim 3, characterized in that: the number of the microwave generating devices (305) is 12, and the microwave generating devices are divided into three rows and four rows.
5. The novel integrated microwave alloy melting device according to claim 2, characterized in that: the microwave generating device (305) is connected with a cooling water pipe (308), the cooling water pipe (308) is communicated with a circulating cooling water tank (6), and the circulating cooling water tank (6) is arranged on the base (2).
6. The novel integrated microwave alloy melting device according to claim 2, characterized in that: the barrel cover (301) is provided with a vacuumizing interface (309), an air inlet interface (310), an air outlet interface (311) and an observation port (312), and the barrel cover (301) is sealed and covered on the top of the barrel body (302).
7. The novel integrated microwave alloy melting device according to claim 2, characterized in that: and a heat radiation fan (313) is arranged below the transformer (307).
8. The novel integrated microwave alloy melting device according to claim 2, characterized in that: the crucible (303) is a silicon carbide crucible or a silicon carbide composite material crucible.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021759875.7U CN212833957U (en) | 2020-08-21 | 2020-08-21 | Novel alloy is smelted to integrated form microwave device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021759875.7U CN212833957U (en) | 2020-08-21 | 2020-08-21 | Novel alloy is smelted to integrated form microwave device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212833957U true CN212833957U (en) | 2021-03-30 |
Family
ID=75137876
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021759875.7U Active CN212833957U (en) | 2020-08-21 | 2020-08-21 | Novel alloy is smelted to integrated form microwave device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212833957U (en) |
-
2020
- 2020-08-21 CN CN202021759875.7U patent/CN212833957U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202648375U (en) | High-temperature and high-vacuum electric resistance furnace | |
| CN105296774A (en) | Electromagnetic induction vacuum device for titanium-based alloy smelting and mix-melting | |
| CN105506326A (en) | Preparation method of long-period-structure-reinforced magnesium-zirconium alloy ingot | |
| CN103484898B (en) | A kind of vacuum high-temperature continuous electrolysis furnace system and electrolysis process | |
| CN203582988U (en) | Vacuum high-temperature continuous electrolysis furnace | |
| CN204286085U (en) | A kind of visual can the Mg-based hydrogen storage smelting furnace of the salable insulation of freely openable | |
| CN201933137U (en) | Vacuum magnesium alloy melting device | |
| CN102384646A (en) | Crucible, furnace body and crucible resistor furnace for realizing internally heating | |
| CN212833957U (en) | Novel alloy is smelted to integrated form microwave device | |
| CN203375836U (en) | A smelting furnace for magnesium intermediate alloy | |
| CN109402425B (en) | Superaudio induction heating light alloy vacuum smelting pouring furnace | |
| CN103394674B (en) | The method of casting thin foundry goods vaccum sensitive stove and casting thin-wall titanium alloy foundry goods | |
| CN209276603U (en) | A kind of superaudio induction heating light-alloy vacuum melting pouring furnace | |
| CN204608213U (en) | A kind of easy to operate silicon ingot crystallizer | |
| CN204135320U (en) | High frequency vacuum induction melting plant | |
| CN107966027B (en) | Metal smelting furnace for efficient casting | |
| CN207019484U (en) | The environmentally friendly smelting furnace that a kind of waste heat recycles | |
| CN109822088A (en) | Large high-temperature high-strength material vacuum precision Casting Equipment | |
| CN210036246U (en) | Furnace body structure of casting furnace | |
| CN205170955U (en) | Titanium -based alloy smelts electromagnetic induction vacuum apparatus who joins in marriage | |
| CN209416037U (en) | A kind of high temperature melting furnace being moved easily | |
| CN104493145B (en) | New induction furnace and new induction furnace casting mould | |
| CN209147724U (en) | Silicon wafer sintering furnace | |
| CN220250640U (en) | High-purity silicon smelting equipment | |
| CN108106428B (en) | High-efficient casting smelting furnace |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |