CN211732862U - Control system for realizing sorting of cross belt sorting machine based on infrared communication - Google Patents

Control system for realizing sorting of cross belt sorting machine based on infrared communication Download PDF

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CN211732862U
CN211732862U CN202020298297.5U CN202020298297U CN211732862U CN 211732862 U CN211732862 U CN 211732862U CN 202020298297 U CN202020298297 U CN 202020298297U CN 211732862 U CN211732862 U CN 211732862U
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controller
grid
trolley
package
portal frame
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徐洪
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Abstract

The utility model relates to a control system based on infrared communication realizes cross-band sorting machine letter sorting, include: an upper computer; the trolley control device comprises a trolley controller, a first infrared transceiver and a photoelectric switch, wherein the trolley controller is arranged on each trolley and is provided with a timer; the second infrared transceiver is connected with the upper bag platform controller and is used for communicating with the first infrared transceiver; the grid controller is arranged at the grid opening of each lower package, the second infrared transceiver is connected with the grid controller, and the bus interface is arranged on the grid controller and used for being connected with the upper computer; and light shielding plates for shielding the photoelectric switch are arranged on the running track corresponding to the positions of the upper bag table and the lower bag grid. The utility model discloses a set up solitary controller on every dolly, upper bag platform and lower package check mouth, make between each controller through the direct coordination of infrared communication, cooperate the setting of photoelectric switch and light screen simultaneously, obtain dolly instantaneous speed, realize the parcel handing-over under the floating speed.

Description

Control system for realizing sorting of cross belt sorting machine based on infrared communication
Technical Field
The utility model relates to a commodity circulation letter sorting technical field, in particular to realize control system of cross-band sorting machine letter sorting based on infrared communication.
Background
With the continuous development of the modern logistics industry, the cross belt sorting machine is receiving general attention from the logistics industry as an automatic sorting device which can save labor force and improve efficiency.
The existing cross belt sorting machine comprises a running track, a carrying trolley, a lower package grid, an upper package platform, a code scanner, an upper computer, a server and the like, and information interaction is carried out among the upper package, the sorting, the lower package and management and control through a field bus mode. Under the overall control of the upper computer system and the main controller, the system accurately sends the packages from the upper package platform to the specified trolley on the track, the small-sized conveying belt is arranged on the trolley, when the trolley moves to the target grid opening through the track driving device, the upper computer and the main controller control the conveying belt of the trolley to rotate, and the packages accurately enter the falling package grid opening. And after the sorting grid openings are full, manually performing bag collecting operation to finish sorting.
No matter the package is delivered to the trolley by the package feeding platform or the package on the trolley is accurately put down to the grid, the conventional cross belt sorting machine controls the trolley to carry out package feeding and package discharging through a main controller (PLC) according to a time distance relation preset by a system under the condition of certain track speed. Therefore, the cross belt sorter requires a period of time to wait for the rail speed to stabilize when it is turned on, and then starts the sorting operation. However, in practical use: firstly, people hope to sort the objects by starting the machine, and even in the process of speed establishment, people do not need to wait; secondly, according to the number of packages and different conditions, a user can adjust the speed steplessly at any time to adapt to the change of the number of packages and personnel configuration, so that the energy consumption is saved, and the accuracy and the efficiency are improved; thirdly, the accuracy of the package feeding and package dropping is very reliable when the speed is stable or floating. The present invention is based on this object.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's defect, provide a control system based on infrared communication realizes cross-band sorting machine letter sorting, through establish solitary controller on terminal equipment such as every dolly, upper bag platform and lower package check mouth to make and directly coordinate through infrared communication between each controller, need not main control unit unified control, not only can realize the parcel handing-over under the floating speed, control accuracy is higher moreover.
The utility model adopts the following technical scheme: the control system for realizing sorting of the cross-belt sorting machine based on infrared communication is provided, the cross-belt sorting machine comprises a running track, at least one trolley arranged on the running track, at least one upper packing table and at least one lower packing grid opening which are connected with the running track, and a motor driver used for driving a trolley belt to rotate is arranged on each trolley; the control system includes:
an upper computer;
the trolley controller is connected with the motor driver, the first infrared transceiver and the photoelectric switch, and a timer is arranged on the trolley controller;
the package platform controller is arranged at each package platform and is connected with the second infrared transceiver;
the grid controller is arranged at each lower package grid, the second infrared transceiver is arranged at each lower package grid, the grid controller is connected with the second infrared transceiver, and a field bus interface used for being connected with the upper computer is arranged on the grid controller;
and light shielding plates for shielding the photoelectric switches are arranged at positions on the running track corresponding to each upper bag platform and each lower bag grid.
The utility model discloses realize control system of cross band sorting machine letter sorting based on infrared communication's further improvement lies in:
the cross belt sorting machine further comprises at least one portal frame arranged above the operation track, a code scanner is arranged on the portal frame, and the position, corresponding to each portal frame, on the operation track is provided with the light shielding plate;
control system still including locating every portal frame controller on the portal frame the infrared transceiver of second with be used for surveying whether there is the detection sensor of parcel on the dolly, the portal frame controller with the infrared transceiver of second with detection sensor connects, just be equipped with on the portal frame controller the fieldbus interface with be used for with the trigger line that the bar code collector is connected.
The utility model discloses realize control system's of cross-band sorting machine letter sorting further improvement based on infrared communication lies in, still be equipped with the full package sensor that falls that is used for detecting the package state down on the package bin, the bin controller with the full package sensor that falls is connected.
The utility model discloses realize the control system of crossover band sorting machine letter sorting based on infrared communication's further improvement lies in, still be equipped with the grid display screen on the lower packet of grid, the grid controller with the grid display screen is connected.
The utility model discloses realize control system's of cross band sorting machine letter sorting further improvement based on infrared communication lies in, first infrared transceiver with second infrared transceiver is the transceiver according to the communication that international infrared communication protocol standard IrDA1.1 and MIR, FIR high speed mode realized 0.576MHz ~ 4 MHz/s.
The utility model discloses an and be not limited to following beneficial effect:
1. the controllers are independently arranged on each trolley, the upper bag table and the lower bag grid, so that the upper bag table and the lower bag grid are directly in autonomous infrared communication with the trolley, a main controller is not needed, the task load of an upper computer is reduced, the operation efficiency is higher, the real-time performance and the anti-interference performance are stronger, and the development margin of an additional intelligent function is large;
2. the arrangement of the photoelectric switch and the light screen is matched, the measurement and calculation of the instantaneous speed of the trolley can be realized, the control system can accurately control the upper package and the lower package under the running condition of the stable speed or the floating speed of the trolley, the cross belt sorting machine can be started to sort, the waiting is not needed even in the speed establishing process, the speed of the running track can be adjusted in a stepless mode at any time to adapt to the change of the package quantity and the personnel configuration, the energy consumption is saved, and the accuracy and the efficiency are improved;
3. through the setting of portal frame and portal frame controller, increased a communication route between dolly and host computer, and when the dolly was through the portal frame, parcel information on the dolly can be by automatic scanning, prevent to place the condition emergence that the parcel can't acquire parcel information automatically because of the manual work.
Drawings
FIG. 1 is a schematic block diagram of a control system for realizing the sorting of the cross belt sorting machine based on infrared communication;
fig. 2 is the utility model discloses a flow chart of the method of cross-band sorting machine letter sorting is realized based on infrared communication.
Detailed Description
The existing cross belt sorting machine controls a trolley to carry out upper package and lower package through a main controller (PLC) according to a time distance relation preset by a system under the condition of a certain track speed. Therefore, the cross belt sorter requires a period of time to wait for the rail speed to stabilize when it is turned on, and then starts the sorting operation. However, in practical use: firstly, people hope to sort the objects by starting the machine, and even in the process of speed establishment, people do not need to wait; secondly, according to the number of packages and different conditions, a user can adjust the speed steplessly at any time to adapt to the change of the number of packages and personnel configuration, so that the energy consumption is saved, and the accuracy and the efficiency are improved; thirdly, the accuracy of the package feeding and package dropping is very reliable when the speed is stable or floating. Based on the above object, the utility model provides a control system and method based on infrared communication realizes that cross-band sorting machine sorts is through establishing solitary controller on terminal equipment such as every dolly, upper bag platform and lower package check mouth to make and directly coordinate through infrared communication between each controller, need not main control unit, not only can realize the parcel handing-over under the floating speed, control accuracy is higher moreover.
The invention will be further explained with reference to the drawings and the specific embodiments.
Referring to fig. 1, the utility model provides a control system for realizing sorting of a cross belt sorting machine based on infrared communication, the cross belt sorting machine comprises a running track, at least one trolley arranged on the running track, at least one upper packing table connected with the running track and at least one lower packing grid, and each trolley is provided with a motor driver for driving a trolley belt to rotate; the control system includes:
an upper computer;
the trolley controller is arranged on each trolley, connected with the motor driver, the first infrared transceiver and the photoelectric switch, and provided with a timer;
the system comprises a wrapping table controller arranged at each wrapping table and a second infrared transceiver used for carrying out infrared communication with the first infrared transceiver, wherein the wrapping table controller is connected with the second infrared transceiver;
the grid controller is arranged at each lower package grid, the second infrared transceiver is used for carrying out infrared communication with the first infrared transceiver, the grid controller is connected with the second infrared transceiver, and a field bus interface used for being connected with an upper computer is arranged on the grid controller;
and light shielding plates for shielding the photoelectric switch are arranged on the running track corresponding to the positions of each upper packing table and each lower packing grid.
In this embodiment, the first infrared transceiver and the second infrared transceiver are both transceivers that implement communication of 0.576MHz to 4MHz/s according to the international infrared communication protocol standard irda1.1 and MIR, FIR high-speed mode, so as to implement high-speed infrared communication with each other, and further meet the requirements of high-speed operation and reliability of the cross-band sorter, in this embodiment; the field bus interface is a common RS485 field bus interface.
By the control system, when the trolley runs to the position of the upper bag table or the lower bag grid, the photoelectric switch is shielded by the corresponding light screen to trigger starting and positioning, the trolley controller measures and calculates the running speed of the trolley by positioning information and combining with timing pulses sent by the timer, the running speed of the trolley grasped by the trolley controller is the track instant speed, which is different from the track average speed in the prior art, the instant speeds are the basis for ensuring that each trolley reliably executes the task of loading and unloading the bag under the condition of floating speed, and of course, the high-speed infrared communication among the controllers is the premise for timely sending the information and ensuring accurate handing over of the bag. In addition, the grid controller is connected with the upper computer, so that information directly or indirectly transmitted among the car controller, the upper packing table controller and the grid controller through infrared communication can be uploaded to the upper computer by the grid controller for storage, management and the like, meanwhile, the upper computer can also send some instructions to the grid controller, and then the grid controller directly or indirectly transmits the instructions to the car controller and the upper packing table controller through infrared communication to form a closed-loop communication network.
Further, in this embodiment, a full-package sensor for detecting the package-dropping state is further disposed on the lower package grid, and the grid controller is connected to the full-package sensor. Through the arrangement, the grid controller can master and record the packet dropping state in real time, and can timely inform the car controller to pause packet dropping or inform manual packet collection when the packet dropping is abnormal or the full packet state is achieved.
Furthermore, a grid display screen is further arranged on the lower package grid, and the grid controller is connected with the grid display screen. The grid display screen can be used for displaying information stored and recorded by the grid controller, and can be manually and simply set, so that the setting of the serial number of the grid and the manual input of a start-stop packet dropping instruction and the like are facilitated.
Preferably, during actual sorting, besides the package loading through the package loading table, manual package loading also exists, that is, the package is directly placed on an empty trolley manually, and for the manual package loading, the trolley controller cannot automatically identify package information of the manual package loading, therefore, in the embodiment, at least one portal frame is arranged above the operation track, a code scanner is arranged at a designated position on each portal frame, and a light shielding plate for shielding the photoelectric switch is arranged at a position on the operation track corresponding to the portal frame;
correspondingly, control system still including locating the portal frame controller on every portal frame, be used for carrying out the second infrared transceiver of infrared communication with first infrared transceiver and be used for surveying the detection sensor whether have the parcel on the dolly, the portal frame controller is connected with second infrared transceiver and detection sensor, and is equipped with the field bus interface that is used for being connected with the host computer on the portal frame controller and is used for the trigger line of being connected with the bar code scanner.
Through the improvement, the portal frame controller is connected with the trolley controller through infrared communication, and is connected with the upper computer through an RS485 field bus, so that a communication path is added between the trolley and the upper computer; in addition, when the dolly passes through the portal frame, whether the detection sensor detects the parcel on the dolly, and when having the parcel, the portal frame controller controls the bar code scanner to scan the parcel information on the dolly and acquire the parcel information through the upper computer analysis, then sends the parcel information to the dolly controller, has prevented to take place because of the artifical condition that leads to the dolly controller unable automatic acquisition parcel information that goes up the package.
The utility model also provides a method for realize cross-band sorting machine letter sorting based on infrared communication, it is shown with reference to fig. 2, include following step:
s1, providing the control system for realizing the cross belt sorting machine sorting based on the infrared communication;
s2, when the trolley runs to any light screen, the photoelectric switch is shielded by the corresponding light screen to trigger and start the trolley controller, the trolley controller calculates the running speed of the trolley (namely the instant speed of a running track) according to the shielded time of the photoelectric switch, and starts the first infrared transceiver to carry out infrared communication so as to communicate with a target controller;
s3, if the trolley is connected with the packing table controller, the trolley controller automatically checks whether the trolley is empty; if the trolley is empty, controlling a timer to start timing pulse, and simultaneously sending the information that the trolley is empty, the calculated current trolley running speed and the timing pulse to the upper packing table controller through infrared communication; after receiving the information that the trolley is empty, the upper wrapping table controller sets the speed of an upper wrapping table belt according to the current trolley running speed, calculates upper wrapping delay, starts the upper wrapping delay by combining timing pulse, then starts an upper wrapping (the upper wrapping table is also provided with a driver for driving the upper wrapping table belt, the upper wrapping table controller is connected with the driver, and drives the upper wrapping table belt to rotate at a specified speed through the controller control driver to realize the upper wrapping) and sends wrapping information of the upper wrapping to the trolley controller; the trolley controller calculates the packet receiving position and the rotating distance of the trolley belt according to the packet information (including information such as the packet position, the size and the like), sets the trolley belt speed according to the trolley running speed and calculates the packet receiving delay time, starts delay by combining timing pulse, and then controls the motor driver to drive the trolley belt to rotate for a certain distance so that the packet is positioned in the middle of the trolley to complete packet receiving;
s4, if the trolley is connected with the grid controller, the trolley controller automatically checks whether the trolley is empty; if not, judging whether package information exists; if the package information exists, controlling a timer to start timing pulse, setting the speed of a trolley belt according to the current trolley running speed, calculating the package unloading delay, starting the delay by combining the timing pulse, and then controlling a motor driver to drive the trolley belt to rotate for a certain distance so that the package smoothly falls into a corresponding package unloading grid opening to finish the package unloading.
Through the above method of the utility model, make under the operating condition of dolly steady speed or floating speed homoenergetic accurate control go up the package and wrap down, make the cross-belt sorting machine start can sort, even also need not to wait for at the in-process that speed was established, can be at any time infinitely variable control orbit's speed in order to adapt to the change of parcel quantity and personnel's configuration, practice thrift the energy consumption, improve rate of accuracy and efficiency.
Preferably, a host computer presets a grid number and sends the grid number to the grid controller;
in step S4, if the car controller determines that there is package information, it first inquires the grid number to the grid controller through infrared communication, and after receiving the grid number, it determines whether to perform package unloading, if so, it calculates and controls the car belt to rotate to unload the package according to the current car running speed and timing pulse. The grid numbers correspond to information such as parcel port-in-and-out numbers, place names and the like, and the method can be used for uniformly managing a plurality of package-off grids so as to realize selective package-off.
Preferably, for the case that the speed of unloading the belt of the trolley is too fast or too slow, or the unloading is too early or too late, the embodiment preferably sets the drop-off correction distance (unit is + -cm) and the belt correction speed (unit is + -%) in advance by the upper computer and sends them to the gate controller;
when the step S4 is carried out, the grid controller replies the grid number and simultaneously sends the falling packet correction distance and the belt correction speed to the car controller; and the trolley controller judges whether to deny the unloading of the trolley after receiving the cell numbers, and if so, comprehensively calculates the belt speed of the trolley and the unloading delay according to the current running speed of the trolley, the drop-off correction distance and the belt correction speed.
Through the adjustment setting, the operation state of the cross belt sorting machine is more ideal, and the control system keeps accurate control over the package unloading process at the floating speed.
Preferably, the utility model discloses method based on infrared communication realizes that cross area sorting machine sorts still includes the step of acquireing parcel information:
the cross belt sorting machine also comprises at least one portal frame arranged above the operation track, wherein the portal frame is provided with a code scanner, and the operation track is provided with a shading plate for shading the photoelectric switch at a position corresponding to each portal frame; the control system also comprises a portal frame controller arranged on each portal frame, a second infrared transceiver used for communicating with the first infrared transceiver and a detection sensor used for detecting whether the trolley is wrapped or not, the portal frame controller is connected with the second infrared transceiver and the detection sensor, and an RS485 field bus interface and a trigger line used for being connected with the code scanner are arranged on the portal frame controller;
the method for realizing the cross belt sorting machine sorting based on the infrared communication further comprises the following steps: s5, if the trolley is connected with the portal frame controller, the trolley controller automatically checks whether the trolley is empty; if not, judging whether package information exists; if no package information exists, starting the portal frame controller through infrared communication; in addition, when the trolley runs to the portal frame, a detection sensor at the portal frame detects whether the trolley is wrapped or not and feeds back information of whether the trolley is wrapped or not to the portal frame controller; when the portal frame controller receives information of a parcel, the trigger line is controlled to trigger the barcode scanner to scan the parcel and acquire barcode information of the parcel, then the barcode information is sent to the upper computer, the barcode information is analyzed and acquired through the upper computer, and then the parcel information is sent to the car controller through infrared communication.
It should be noted that, in the method, communication window period limits are set in the control programs of the car controller, the portal frame controller and the upper computer to prevent errors in overtime communication. In order to ensure that the bar code of the parcel can be accurately scanned by the bar code scanner, the limiting factors of the communication window period of the trolley and the portal frame need to be taken into consideration when the position of the light shielding plate at the portal frame is set.
Preferably, the lower bag grid is also provided with a full bag sensor for detecting the bag falling state, and the grid controller is connected with the full bag sensor;
in step S4, if there is package information, the cart sends the package information to the hatch controller through infrared communication; when the trolley belt rotates to drop the package, the full package falling sensor detects the package falling time and sends the package falling time to the grid controller; the grid controller comprehensively judges the package falling state according to the package falling time and the package information, wherein the package falling state comprises a package falling abnormal state and a package full state, when the package falling state is the package falling abnormal state, the grid controller suspends the package falling and sends an abnormal state signal, and when the package falling state is the package full state, the grid controller suspends the package falling and sends a package full state signal;
specifically, when a package is dropped, the full package dropping sensor is conducted and feeds back the conduction time (namely, the package dropping time) to the gate controller, and the gate controller comprehensively analyzes and judges whether the package dropping state is the abnormal package dropping state and whether the package dropping state reaches the full package state according to the package dropping time and package information sent by the car controller. For example, if the crate controller does not receive the package information sent by the trolley but receives the package falling time sent by the full package sensor, it indicates that the package may be a package falling from another place, and conversely, if the package information of the trolley is received but the package falling time sent by the full package sensor is not received within the specified time, it indicates that the package is absent. If the cell controller detects that the packet dropping time is too long, the cell controller indicates that the lower packet cell reaches a full packet state, and at the moment, the cell controller sends a signal requiring manual packet collection to the upper computer so as to inform manual packet collection.
In addition, in the step S4, a pause instruction may be manually input to the cell controller through the upper computer at any time, and the cell controller pauses the unpacking when receiving the pause instruction.
Preferably, the trolley controller can periodically perform self-checking on the performance of the trolley and monitor the abnormity of the track, and when the trolley passes through a lower packing grid, the self-checking and monitoring results are sent to the corresponding grid controller through infrared communication and sent to the upper computer through the grid controller; for the cross belt sorting machine with the portal frame, the trolley controller can also send the result to the portal frame controller and then to the upper computer when the trolley passes through the portal frame.
In addition, the mini car controller, the packing controller, the grid controller and the portal frame controller in the control system have general functions of recording, counting, calculating and the like, the mini car controller, the packing controller, the grid controller and the portal frame controller can be in free butt joint with respective information through infrared communication, meanwhile, the butt joint information can be uploaded to an upper computer through the grid controller or the portal frame controller connected with the upper computer, and similarly, the upper computer can also send instructions to the grid controller or the portal frame controller or send the instructions to the mini car controller through the grid controller or the portal frame controller and the portal frame controller, so that a closed-loop communication network is realized.
The present invention has been described in detail with reference to the embodiments shown in the drawings, and those skilled in the art can make various modifications to the present invention based on the above description. Therefore, certain details of the embodiments should not be construed as limitations of the invention, which are intended to be covered by the following claims.

Claims (5)

1. A control system for realizing sorting of a cross-belt sorting machine based on infrared communication is disclosed, wherein the cross-belt sorting machine comprises a running track, at least one trolley arranged on the running track, at least one upper packing table and at least one lower packing grid opening which are connected with the running track, and a motor driver for driving a trolley belt to rotate is arranged on each trolley; characterized in that the control system comprises:
an upper computer;
the trolley controller is connected with the motor driver, the first infrared transceiver and the photoelectric switch, and a timer is arranged on the trolley controller;
the package platform controller is arranged at each package platform and is connected with the second infrared transceiver;
the grid controller is arranged at each lower package grid, the second infrared transceiver is arranged at each lower package grid, the grid controller is connected with the second infrared transceiver, and a field bus interface used for being connected with the upper computer is arranged on the grid controller;
and light shielding plates for shielding the photoelectric switches are arranged at positions on the running track corresponding to each upper bag platform and each lower bag grid.
2. The infrared communication-based control system for realizing the sorting of the cross-belt sorting machine according to claim 1, characterized in that:
the cross belt sorting machine further comprises at least one portal frame arranged above the operation track, a code scanner is arranged on the portal frame, and the position, corresponding to each portal frame, on the operation track is provided with the light shielding plate;
control system still including locating every portal frame controller on the portal frame the infrared transceiver of second with be used for surveying whether there is the detection sensor of parcel on the dolly, the portal frame controller with the infrared transceiver of second with detection sensor connects, just be equipped with on the portal frame controller the fieldbus interface with be used for with the trigger line that the bar code collector is connected.
3. The infrared communication-based control system for realizing sorting of a cross-belt sorting machine according to claim 1, wherein the lower bag gate is further provided with a full-bag sensor for detecting the state of a full-bag, and the gate controller is connected with the full-bag sensor.
4. The infrared communication-based control system for realizing sorting of a cross-belt sorting machine as claimed in claim 1, wherein a grid display screen is further arranged on the lower package grid, and the grid controller is connected with the grid display screen.
5. The infrared communication-based control system for realizing sorting of cross-belt sorters according to claim 1, wherein the first infrared transceiver and the second infrared transceiver are both transceivers for realizing communication of 0.576MHz to 4MHz/s according to international infrared communication protocol standards irda1.1 and MIR, FIR high-speed mode.
CN202020298297.5U 2020-03-11 2020-03-11 Control system for realizing sorting of cross belt sorting machine based on infrared communication Active CN211732862U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112495837A (en) * 2020-12-07 2021-03-16 苏州金峰物联网技术有限公司 Cross belt sorting method, sorting control system and cross belt sorting system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112495837A (en) * 2020-12-07 2021-03-16 苏州金峰物联网技术有限公司 Cross belt sorting method, sorting control system and cross belt sorting system
CN112495837B (en) * 2020-12-07 2022-05-10 苏州金峰物联网技术有限公司 Cross belt sorting method, sorting control system and cross belt sorting system

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