CN111620016A

CN111620016A - LED lamp bead storing and taking device and working method

Info

Publication number: CN111620016A
Application number: CN202010410081.8A
Authority: CN
Inventors: 徐祖峰; 丁小果; 卞原源; 张永健; 陆玉峰
Original assignee: Nanjing Taizhi Automation Technology Co ltd
Current assignee: Nanjing Taizhi Automation Technology Co ltd
Priority date: 2020-05-15
Filing date: 2020-05-15
Publication date: 2020-09-04

Abstract

The invention discloses an LED lamp bead storing and taking device and a working method, the device comprises a frame main body, a storage shelf and a control host are arranged in the frame main body, a feeding positioning table, a discharging positioning table and a grabbing device platform are arranged in the frame main body, a slide rail is arranged on the grabbing device platform, a grabbing device is installed on the slide rail, the control host and the grabbing device are in signal connection to control the grabbing device to act, the grabbing device comprises a bottom frame, a rotatable mechanical arm is arranged on the bottom frame, a mechanical claw and a code scanner are arranged on the mechanical arm, the working method is that the control host is adopted to control the grabbing device to act, and material tank information is read through the code scanner, so that a material tank can be placed on the corresponding storage shelf. The automatic batch feeding and distributing device can automatically feed and distribute materials in batches, reduces the error rate and improves the production efficiency.

Description

LED lamp bead storing and taking device and working method

Technical Field

The invention relates to a storing and taking device and a working method, in particular to an LED lamp bead storing and taking device and a working method.

Background

In the LED industry, the LED lamp beads can be divided into different bins after the luminance brightness and other parameters of the LED lamp beads are detected by a light splitter, and about 1800 bins need to be selected, classified, stored, received and sent out every day at present. At present, all the work depends on manual operation, and the method has the defects of low production efficiency, complex inventory, high error rate and the like, and cannot adapt to the requirements of the current production line.

Disclosure of Invention

The purpose of the invention is as follows: the invention aims to provide an LED lamp bead storing and taking device and a working method, and solves the problems of low production efficiency, complexity and high error rate of the existing manual operation.

The technical scheme is as follows: the LED lamp bead storing and taking device comprises a frame main body, wherein a storage shelf and a control host are arranged in the frame main body, a feeding positioning table, a discharging positioning table and a grabbing device platform are arranged in the frame main body, a sliding rail is arranged on the grabbing device platform, a grabbing device is arranged on the sliding rail, the control host is in signal connection with the grabbing device to control the grabbing device to act, the grabbing device comprises an underframe, a rotatable mechanical arm is arranged on the underframe, and a mechanical claw and a code scanner are arranged on the mechanical arm.

For convenient placing of fixed cylindric LED lamp pearl material jar, storage goods shelves include bottom plate and a plurality of round bar, the round bar tilt up sets up on the bottom plate.

In order to sense whether the charging bucket is in place on the feeding positioning platform, a position sensor is arranged in the feeding positioning platform.

In order to facilitate feeding, oblique guide mechanisms are arranged on two sides of the feeding positioning table and two sides of the discharging positioning table.

In order to facilitate the movement of the gripping device, a sliding block matched with the sliding rail is arranged at the bottom of the bottom frame of the gripping device, and the sliding block is clamped in the sliding rail and slides along the sliding rail.

In order to carry out the material access action of 2 buckets simultaneously, the mechanical claw comprises two mechanical claws which are 90 degrees.

In order to conveniently grab and fix the charging bucket, the mechanical claw comprises a sucker, and limiting stop rods are arranged on the sucker at intervals along the circumferential direction.

In order to move the position of the access device according to the requirement, the corners of the bottom of the frame main body are provided with universal wheels and ground feet.

The working method of the LED lamp bead storing and taking device specifically comprises the following steps:

(1) placing a cylindrical material tank provided with LED lamp beads and inserted with a label into a turnover box, placing the turnover box on a feeding positioning table, and starting a control host after a position sensor senses the position in place;

(2) the control host controls the grabbing device to act, the code scanner scans the bucket labels and then transmits information to the control host, the label information of the control host identifies the corresponding storage shelf position, and the control host controls the mechanical claw to grab the buckets and then place the buckets at the corresponding storage shelf position according to the obtained storage shelf position information to finish storage;

(3) when the materials are taken, the control host machine controls the mechanical claw to grab the material tank on the storage shelf, and then the material tank is moved and placed in a turnover box above the discharging positioning platform to finish the material taking.

Has the advantages that: the automatic batch material feeding and distributing device can automatically feed materials in batches and distribute materials in batches, the control host is adopted to control the grabbing device to act, the material tank information is read through the code scanning, the material tanks can be placed on the corresponding storage shelf, the error rate is reduced, and the production efficiency is improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of a turnover box placed on a feeding positioning platform and a discharging positioning platform;

FIG. 3 is a schematic view of a grasping apparatus;

FIG. 4 is a schematic view of a gripper configuration;

FIG. 5 is a schematic view of a shelf structure;

fig. 6 is a schematic view showing a structure in which the buckets are placed on the shelves.

Detailed Description

The invention is further described below with reference to the accompanying drawings.

As shown in fig. 1-5, the LED lamp bead storing and taking device disclosed by the invention comprises a frame main body 1, universal wheels 8 and ground feet 9 are arranged at the corners of the bottom of the frame main body 1, a storage shelf 4 and a control host 7 are arranged in the frame main body 1, the storage shelf 4 comprises a bottom plate 41 and a plurality of round rods 42, the round rods 42 are obliquely arranged on the bottom plate 41, a feeding positioning table 2, a discharging positioning table 3 and a gripping device platform 5 are arranged in the frame main body 1, a position sensor 10 is arranged in the feeding positioning table 2, oblique guide mechanisms 11 are arranged at two sides of the feeding positioning table 2 and the discharging positioning table 3, a slide rail is arranged on the gripping device platform 5, a gripping device 6 is arranged on the slide rail, the control host 7 is in signal connection with the gripping device 6 to control the movement of the gripping device 6, the gripping device 6 comprises a bottom frame 61, the mechanical arm 62 is provided with a mechanical claw 63 and a code scanner 64, the mechanical claw 63 comprises two mechanical claws which are 90 degrees, the mechanical claw 63 comprises a sucker, the sucker 65 is provided with a limiting stop lever 66 at intervals along the circumferential direction, the bottom of the chassis 61 of the gripping device is provided with a sliding block matched with the sliding rail, and the sliding block is clamped in the sliding rail and slides along the sliding rail.

When the invention is used, after light splitting, personnel guide the materials in the material pipe into the charging bucket 12 and insert the printed label into the transparent label slot on the cover of the charging bucket; the turnover box is provided with a lining structure, and a person can directly insert the material tank 12 into the slot; after the turnover box is fully loaded, personnel can carry the turnover box by using a small trolley; the personnel push the full turnover box into the feeding positioning table 2, the feeding positioning table 2 adopts a mechanical positioning mode, and the equipment can remind the feeding success in a sound and light mode after the turnover box is in place; after the storage tank is in place, the control host 7 is started, the control host 7 controls the grabbing device 6 to act, the code scanner 64 scans the labels of the storage tanks 12 and then transmits the information to the control host 7, the control host 7 identifies the corresponding storage shelves 4 according to the label information, and the control host 7 controls the mechanical claws 63 to grab the storage tanks 12 and then place the storage tanks 4 at the corresponding positions according to the obtained storage shelf 4 position information to finish storage; when the materials are taken, the control host 7 controls the mechanical claw 63 to grab the material tank 12 on the storage shelf 4, and then the material tank is moved and placed in a turnover box above the material discharging positioning platform 3 to finish the material taking.

Claims

1. The utility model provides a LED lamp pearl access arrangement, a serial communication port, includes frame main part (1), be provided with storage goods shelves (4) and main control system (7) in frame main part (1), be provided with pan feeding locating platform (2), ejection of compact locating platform (3) and grabbing device platform (5) in the frame main part, be provided with the slide rail on grabbing device platform (5), install grabbing device (6) on the slide rail, main control system (7) and grabbing device (6) signal connection control grabbing device action, grabbing device (6) include chassis (61), be provided with rotatable arm (62) on chassis (61), be provided with gripper (63) and bar code scanner (64) on arm (62).

2. The LED lamp bead access device according to claim 1, wherein the storage shelf (4) comprises a bottom plate (41) and a plurality of round rods (42), and the round rods (42) are obliquely arranged on the bottom plate (41) upwards.

3. The LED lamp bead storing and taking device as claimed in claim 1, wherein a position sensor (10) is arranged in the feeding positioning table (2).

4. The LED lamp bead storing and taking device as claimed in claim 1, wherein oblique guide mechanisms (11) are arranged on two sides of the feeding positioning table (2) and the discharging positioning table (3).

5. The LED lamp bead storing and taking device as claimed in claim 1, wherein a sliding block matched with the sliding rail is arranged at the bottom of the grabbing device chassis (61), and the sliding block is clamped in the sliding rail and slides along the sliding rail.

6. The LED lamp bead access device according to claim 1, wherein the mechanical claw (63) comprises two mechanical claws which are 90 degrees.

7. The LED lamp bead access device according to claim 1, wherein the mechanical claw (63) comprises a suction cup (65), and the suction cup (65) is provided with limiting stop rods (66) at intervals along the circumferential direction.

8. The LED lamp bead access device according to claim 1, wherein the bottom corners of the frame body are provided with universal wheels (8) and ground feet (9).

9. The working method of the LED lamp bead access device of claim 1, specifically comprising the following steps:

(1) placing a cylindrical material tank (12) provided with LED lamp beads and inserted with labels into a turnover box, placing the turnover box on a feeding positioning table (2), and starting a control host (7) after a position sensor (10) senses the position in place;

(2) the control host (7) controls the grabbing device (6) to act, the code scanner (64) scans the labels of the material tanks (12) and then transmits information to the control host (7), the label information of the control host (7) identifies the positions of the corresponding storage shelves (4), and the control host (7) controls the mechanical claws (63) to grab the material tanks (12) and then place the material tanks at the positions of the corresponding storage shelves (4) according to the obtained position information of the storage shelves (4) to finish storage;

(3) when materials are taken, the control host (7) controls the mechanical claw (63) to grab the material tank (12) on the storage shelf (4), and then the material tank is moved and placed in a turnover box above the discharging positioning platform (3) to finish the material taking.