CN211699308U - Real device of instructing of PCB trigger robot assembly teaching - Google Patents
Real device of instructing of PCB trigger robot assembly teaching Download PDFInfo
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- CN211699308U CN211699308U CN202020526073.5U CN202020526073U CN211699308U CN 211699308 U CN211699308 U CN 211699308U CN 202020526073 U CN202020526073 U CN 202020526073U CN 211699308 U CN211699308 U CN 211699308U
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Abstract
The utility model provides a real device of instructing of PCB trigger robot assembly teaching, including the desk, the desk top is equipped with the PCB assembly bench, the manipulator, first frock frame, the platform is placed to the raw materials, second frock frame, hold assembly and PCB finished product subassembly transfer chain, the manipulator is located the desk middle part and its end is equipped with public quick-operation joint, first frock frame is located manipulator the place ahead, and be equipped with calibration pole and sucking disc subassembly on the first frock frame, the platform is placed including the first platform of placing that is used for placing PCB raw material piece and the platform is placed to the second that is used for placing PCB bottom plate and/or PCB apron to the raw materials, hold assembly includes clamping jaw rack and clamping jaw centre gripping subassembly. The utility model has the advantages that: the utility model reasonably arranges the mechanical arm, the raw materials and the tools for assembling the PCB on the table, realizes the effective combination of different tools according to the established procedure, and finally completes the complete assembly of the PCB; in addition, the manipulator of the utility model can be taught according to the established route through the track planning board on the table.
Description
Technical Field
The utility model relates to a real standard equipment technical field of teaching especially relates to a real device of instructing of PCB trigger robot assembly teaching.
Background
At present, the application of industrial robots in automated production systems is gradually popularized, and particularly, with the comprehensive planning of "2025 for china manufacturing", the demands of industrial robot operation programmers in the manufacturing industry are gradually increased. The middle-high-duty schools bear important responsibility for conveying and cultivating the application talents of the industrial robot, and are more and more important for the skill cultivation of the industrial robot. However, the related teaching equipment is very deficient at present, the existing industrial robot teaching equipment only aims at a certain process function or processing procedure, the structure is dispersed, the integrity and the compactness are poor, the automation integration level is low, and the teaching requirement cannot be fully met.
To sum up, an urgent need is a multi-functional industrial robot teaching real standard device that collects multi-functionally in an organic whole, can the fully provided teaching demand, and structural integrity and compactness are good, and the automatic integrated level is high.
SUMMERY OF THE UTILITY MODEL
In view of this, the embodiment of the utility model provides a real device of instructing of PCB board robot assembly teaching.
An embodiment of the utility model provides a real device of instructing of PCB board robot assembly teaching, including the table, the table top is equipped with:
PCB assembly table: the PCB assembly table is positioned on the left side of the table, and a plurality of installation tables and a plurality of detection tables are arranged on the PCB assembly table;
a mechanical arm: the mechanical arm is positioned in the middle of the table, a male quick connector is arranged at the tail end of the mechanical arm, and the mechanical arm is connected with a demonstrator and a PLC (programmable logic controller);
first frock frame: the first tool frame is positioned in front of the manipulator, a calibration rod and a sucker assembly are arranged on the first tool frame, the calibration rod is used for positioning the manipulator, and the manipulator is matched with the sucker assembly and is used for adsorbing PCB raw material sheets;
a raw material placing table: the raw material placing table comprises a first placing table for placing PCB raw material sheets and a second placing table for placing a PCB bottom plate and/or a PCB cover plate, the first placing table is positioned in front of the first tooling frame, and the second placing table is positioned on the right side of the manipulator;
the second tool rack: the second tool frame is positioned on the right side of the manipulator, a screwdriver component for assembling the PCB and an adsorption component for adsorbing the PCB are arranged on the second tool frame, and the screwdriver component and the adsorption component are respectively provided with a first female quick connector and a second female quick connector which are used for being in butt joint with the male quick connector;
a holding member: the clamping part comprises a clamping jaw placing frame and a clamping jaw clamping assembly, the clamping jaw placing frame is fixed on the table, the clamping jaw clamping assembly is arranged on the clamping jaw placing frame, and a third female quick connector used for being in butt joint with the male quick connector is arranged at the upper end of the clamping jaw clamping assembly;
PCB finished product subassembly transfer chain: the PCB finished product assembly conveying line is located on the right side of the second placing table and used for conveying PCBs, the tail end of the PCB finished product assembly conveying line is connected with a stacking machine, and the stacking machine is used for stacking the PCBs conveyed by the PCB finished product assembly conveying line.
Further, including the subassembly of shooing, the subassembly of shooing is located first place a left side and it includes camera support, camera, bar light source and light source mounting bracket, camera support and light source mounting bracket are all fixed on the desk, the camera is fixed on the camera support, the bar light source is fixed on the light source mounting bracket.
Further, the first placing table comprises a first placing plate and a second placing plate, and a plurality of rectangular placing grooves, oval placing grooves, circular placing grooves and semicircular placing grooves are formed in the first placing plate and the second placing plate.
Further, the photographing component is connected with the display.
Further, the PCB assembling table comprises a screw discharging machine, wherein the screw discharging machine is located behind the side of the PCB assembling table.
Furthermore, a photoelectric sensor is arranged below the second placing table.
And the track planning plate is fixed on the table through a support frame and is positioned between the manipulator and the PCB finished product assembly conveying line.
The embodiment of the utility model provides a beneficial effect that technical scheme brought is: the utility model discloses a PCB trigger robot assembly teaching practical training device, which realizes the effective combination of different tools according to the established procedure by reasonably arranging the raw materials and tools for assembling the manipulator and the PCB on the table, thereby completing the complete assembly of the PCB; in addition, through on the table the orbit planning board can make the manipulator of the utility model teach according to established route.
Drawings
Fig. 1 is the utility model discloses a PCB trigger robot assembly teaching is real to be instructed structural schematic diagram of device.
Fig. 2 is a schematic structural view of the PCB mounting table 2 of fig. 1.
Fig. 3 is a schematic structural view of the first tool rest 4 in fig. 1.
Fig. 4 is a schematic structural view of the first placing table 51 in fig. 1.
Fig. 5 is a schematic structural view of the second tool rest 6 in fig. 1.
Fig. 6 is a schematic structural view of the holding member 7 in fig. 1.
Fig. 7 is a schematic structural diagram of the photographing assembly 9 in fig. 1.
Fig. 8 is a schematic view of the structure of the track gauge 11 in fig. 1.
In the figure: 1-a table, 2-a PCB assembly table, 21-a mounting table, 22-a detection table, 3-a manipulator, 31-a male quick connector, 32-a demonstrator, 33-a PLC controller, 4-a first tooling frame, 41-a calibration rod, 42-a sucker component, 43-a calibration piece, 44-a pen holder component, 5-a raw material placing table, 51-a first placing table, 52-a first placing plate, 53-a second placing plate, 54-a rectangular placing groove, 55-an oval placing groove, 56-a circular placing groove, 57-a semicircular placing groove, 58-a second placing table, 6-a second tooling frame, 61-a screwdriver component, 62-an adsorption component, 63-a first female quick connector, 64-a second female quick connector, 7-a clamping component, 71-a clamping jaw placing frame, 72-a clamping jaw clamping assembly, 73-a third female quick connector, 8-a PCB finished product assembly conveying line, 81-a stacking machine, 9-a photographing assembly, 91-a camera support, 92-a camera, 93-a strip light source, 94-a light source mounting frame, 95-a display, 10-a screw discharging machine, 11-a track planning plate and 111-a supporting frame.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, embodiments of the present invention will be further described below with reference to the accompanying drawings.
Please refer to fig. 1, an embodiment of the utility model provides a real device of instructing of assembly of PCB board robot, including table 1, table 1 top is equipped with PCB assembly bench 2, manipulator 3, first frock frame 4, raw materials and places platform 5, second frock frame 6, hold part 7, PCB finished product subassembly transfer chain 8, the subassembly of shooing 9, screw ejection of compact machine 10 and orbit marking plate 11.
Referring to fig. 1 and 2, the PCB assembly table 2 is located on the left side of the table 1, a plurality of mounting tables 21 and a plurality of inspection tables 22 are disposed above the PCB assembly table 2, in this embodiment, each mounting table 21 is used for assembling a PCB, and the assembled PCB is inspected on each inspection table 22.
The manipulator 3 is located 1 middle part of table and its end are equipped with public quick-operation joint 31, manipulator 3 is connected with demonstrator 32 and PLC controller 33, PLC controller 33 is used for controlling manipulator 3, pass through in this embodiment demonstrator 32 can realize manual or computer programming to accomplish the teaching and instruct in fact.
Referring to fig. 3, 4 and 5, the first tooling frame 4 is located in front of the manipulator 3, and a calibration rod 41, a suction cup assembly 42, a calibration piece 43 and a pen holder assembly 44 are arranged on the first tooling frame 4, the calibration rod 41 and the calibration piece 43 are both fixed on the first tooling frame 4, the calibration rod 41 is used for positioning the manipulator 3, and the manipulator 3 is matched with the suction cup assembly 42 for adsorbing PCB raw material pieces.
The raw material placing table 5 comprises a first placing table 51 for placing PCB raw material sheets and a second placing table 58 for placing a PCB bottom plate and/or a PCB cover plate, the first placing table 51 is positioned in front of the first tooling frame 4, the second placing table 58 is positioned at the right side of the manipulator 3, the first placing table 51 comprises a first placing plate 52 and a second placing plate 53, and a plurality of rectangular placing grooves 54, oval placing grooves 55, circular placing grooves 56 and semicircular placing grooves 57 are respectively arranged on the first placing plate 52 and the second placing plate 53, in the embodiment, a plurality of rectangular, oval, circular and semicircular PCB raw material sheets are randomly placed on the first placing plate 52, and each PCB raw material sheet has one color; a photoelectric sensor (not shown in the drawings) is arranged below the second placing table 58, and in this embodiment, when the second placing table 58 does not have a PCB bottom plate and/or a PCB cover plate, the photoelectric sensor can automatically give an alarm.
Referring to fig. 1 and 6, the clamping component 7 includes a jaw placing frame 71 and a jaw clamping component 72, the jaw placing frame 71 is fixed on the table 1, the jaw clamping component 72 is placed on the jaw placing frame 71, a third female quick connector 73 for being in butt joint with the male quick connector 31 is arranged at the upper end of the jaw clamping component 72, in this embodiment, after the manipulator 3 is in butt joint with the jaw clamping component 72, the manipulator 3 can respectively clamp the chuck component 42 and the index piece 43 through the jaw clamping component 72, and when the jaw clamping component 72 clamps the index piece 43, the original point positioning of the jaw clamping component 72 can be completed; when the chuck assembly 42 is clamped by the clamping jaw clamping assembly 72, the manipulator 3 can adsorb the PCB raw material sheet on the first placing plate 52 through the chuck assembly 42, so as to realize the transportation and assembly of the PCB raw material.
The PCB finished product assembly conveying line 8 is located on the right side of the second placing table 58, the PCB finished product assembly conveying line 8 is used for conveying PCBs, the tail end of the PCB finished product assembly conveying line is connected with a stacking machine 81, and the stacking machine 81 is used for stacking the PCBs conveyed by the PCB finished product assembly conveying line 8.
Referring to fig. 7, the photographing assembly 9 is located on the left side of the first placing table 51 and includes a camera support 91, a camera 92, a bar light source 93 and a light source mounting rack 94, the camera support 91 and the light source mounting rack 94 are both fixed on the table 1, the camera 92 is fixed on the camera support 91 and connected to the PLC controller 33, the camera 92 is used for photographing the PCB raw material piece held by the manipulator 3 and identifying the shape and color of the PCB raw material piece, and transmitting the shape and color information of the PCB raw material piece to the PLC controller 33, so that the PLC controller 33 controls the next operation of the manipulator 3 according to the information. The bar light source 93 is fixed on the light source mounting bracket 94, in this embodiment the photographing assembly 9 is connected with the display 95, the display 95 can display the pictures of the PCB raw material pieces shot by the camera 92 in real time, the manipulator 3 can be matched with the photographing assembly 9 to photograph and sort the PCB raw material pieces on the first placing plate 52 in the teaching and training process, and the PCB raw material pieces are placed on the corresponding positions of the second placing plate 53 according to the shapes and colors of the PCB raw material pieces.
Referring to fig. 1 and 8, the screw discharging machine 10 is located behind the PCB assembling table 2, the screw discharging machine 10 is used for automatically supplying screws for PCB assembly, and in this embodiment, the screw discharging machine 10 is a four-station turntable type screw machine commonly used in the market; orbit marking plate 11 passes through support frame 111 to be fixed on the table 1, and it is located manipulator 3 with between the PCB finished product subassembly transfer chain 8, the utility model discloses in can design the route of various shapes according to the real teaching needs of instructing on the orbit marking plate 11, through clamping jaw centre gripping subassembly 72, but manipulator 3 centre gripping pen-holder subassembly 44 is in write according to the route of setting for in advance on the orbit marking plate 11.
The utility model discloses the concrete flow of well PCB board assembly does:
using the teach pendant 32 to control the mechanical arm 3 to dock with the clamping jaw clamping assembly 72, then using the clamping jaw clamping assembly 72 to clamp the sucker assembly 42, then using the teach pendant 32 to control the sucker assembly 42 to adsorb the PCB raw material pieces of the first placing plate 52, moving the PCB raw material pieces to the photographing assembly 9 to complete the recognition of the shape and the color, then controlling the mechanical arm 3 to sequentially place the recognized PCB raw material pieces on the corresponding positions of the second placing plate 53, repeating the steps for a plurality of times until the PCB raw material pieces on the second placing plate 53 can meet the assembly requirement or are fully placed, and after the operation is completed, controlling the mechanical arm 3 to sequentially return the sucker assembly 42 and the clamping jaw clamping assembly 72 to the original position; controlling the manipulator 3 to be in butt joint with the adsorption component 62, enabling the adsorption component 62 to adsorb the PCB bottom plate of the second placing table 58 onto the mounting table 21, and returning the adsorption component 62 after completion; the manipulator 3 is butted with the clamping jaw clamping assembly 72 again, the clamping jaw assembly 72 clamps the sucker assembly 42, and the PCB raw material sheets on the second placing plate 53 are sequentially placed at corresponding positions of the PCB bottom plate through the sucker assembly 42, so that the assembly of the PCB raw material sheets is completed; the manipulator 3 is butted with the adsorption assembly 62 again, so that the adsorption assembly 62 adsorbs the PCB cover plate of the second placing table 58 to the mounting table 21, and the PCB cover plate is covered with the PCB bottom plate; then, the manipulator 3 is controlled to be in butt joint with the screwdriver component 61, screws are absorbed from the screw discharging machine 10 through the screwdriver component 61 to lock the PCB cover plate and the PCB bottom plate, and therefore the PCB assembly is completed; and then controlling the manipulator 3 to be in butt joint with the adsorption assembly 62 again, moving the assembled PCB to the detection table 22 for detection through the adsorption assembly 62, then moving the PCB which is qualified after detection to the PCB finished product assembly conveying line 8 through the adsorption assembly 62, conveying the PCB to the stacking machine 81 through the PCB finished product assembly conveying line 8, stacking the assembled PCB through the stacking machine 81, and repeating the steps for multiple times until all PCBs are assembled and stacked.
In this document, the terms front, back, upper and lower are used to define the components in the drawings and the positions of the components relative to each other, and are used for clarity and convenience of the technical solution. It is to be understood that the use of the directional terms should not be taken to limit the scope of the claims.
The embodiments and features of the embodiments described herein may be combined with each other without conflict.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.
Claims (7)
1. The utility model provides a real device of instructing of PCB trigger robot assembly teaching which characterized in that: including the table, table top is equipped with:
PCB assembly table: the PCB assembly table is positioned on the left side of the table, and a plurality of installation tables and a plurality of detection tables are arranged on the PCB assembly table;
a mechanical arm: the mechanical arm is positioned in the middle of the table, a male quick connector is arranged at the tail end of the mechanical arm, and the mechanical arm is connected with a demonstrator and a PLC (programmable logic controller);
first frock frame: the first tool frame is positioned in front of the manipulator, a calibration rod and a sucker assembly are arranged on the first tool frame, the calibration rod is used for positioning the manipulator, and the manipulator is matched with the sucker assembly and is used for adsorbing PCB raw material sheets;
a raw material placing table: the raw material placing table comprises a first placing table for placing PCB raw material sheets and a second placing table for placing a PCB bottom plate and/or a PCB cover plate, the first placing table is positioned in front of the first tooling frame, and the second placing table is positioned on the right side of the manipulator;
the second tool rack: the second tool frame is positioned on the right side of the manipulator, a screwdriver component for assembling the PCB and an adsorption component for adsorbing the PCB are arranged on the second tool frame, and the screwdriver component and the adsorption component are respectively provided with a first female quick connector and a second female quick connector which are used for being in butt joint with the male quick connector;
a holding member: the clamping part comprises a clamping jaw placing frame and a clamping jaw clamping assembly, the clamping jaw placing frame is fixed on the table, the clamping jaw clamping assembly is arranged on the clamping jaw placing frame, and a third female quick connector used for being in butt joint with the male quick connector is arranged at the upper end of the clamping jaw clamping assembly;
PCB finished product subassembly transfer chain: the PCB finished product assembly conveying line is located on the right side of the second placing table and used for conveying PCBs, the tail end of the PCB finished product assembly conveying line is connected with a stacking machine, and the stacking machine is used for stacking the PCBs conveyed by the PCB finished product assembly conveying line.
2. The PCB robot assembly teaching training device of claim 1, wherein: including the subassembly of shooing, the subassembly of shooing is located first place the platform left side and it includes camera support, camera, bar light source and light source mounting bracket, camera support and light source mounting bracket are all fixed on the desk, the camera is fixed on the camera support, the bar light source is fixed on the light source mounting bracket.
3. The PCB robot assembly teaching and training device of claim 2, wherein: the first placing table comprises a first placing plate and a second placing plate, and a plurality of rectangular placing grooves, oval placing grooves, circular placing grooves and semicircular placing grooves are formed in the first placing plate and the second placing plate.
4. The PCB robot assembly teaching and training device of claim 2, wherein: the photographing component is connected with the display.
5. The PCB robot assembly teaching training device of claim 1, wherein: the screw discharging machine is located behind the side of the PCB assembly table.
6. The PCB robot assembly teaching training device of claim 1, wherein: and a photoelectric sensor is arranged below the second placing table.
7. The PCB robot assembly teaching training device of claim 1, wherein: the automatic conveying device comprises a track planning plate, wherein the track planning plate is fixed on a table through a support frame and is positioned between a manipulator and a PCB finished product assembly conveying line.
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CN202020526073.5U CN211699308U (en) | 2020-04-12 | 2020-04-12 | Real device of instructing of PCB trigger robot assembly teaching |
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CN202020526073.5U CN211699308U (en) | 2020-04-12 | 2020-04-12 | Real device of instructing of PCB trigger robot assembly teaching |
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