CN211672418U - Cut tobacco cut-back measuring system of cigarette equipment - Google Patents
Cut tobacco cut-back measuring system of cigarette equipment Download PDFInfo
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- CN211672418U CN211672418U CN201922002161.5U CN201922002161U CN211672418U CN 211672418 U CN211672418 U CN 211672418U CN 201922002161 U CN201922002161 U CN 201922002161U CN 211672418 U CN211672418 U CN 211672418U
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Abstract
The utility model provides a cigarette equipment pipe tobacco cut tobacco return flow measurement system, including controller and conveying equipment, the retrieval and utilization pipe tobacco passageway intercommunication that sets up on conveying equipment and the cigarette equipment, conveying equipment is including the pay-off component that is used for carrying the pipe tobacco material and the driving motor who is used for driving the pay-off component motion, installs the weigher under the pay-off component middle part, installs photoelectric encoder on the driving motor, and the controller is independently installed in conveying equipment outsidely, photoelectric encoder, weigher respectively and have electric connection between the controller. Adopt the technical scheme of the utility model, realized when cigarette equipment moves, acquireed cigarette equipment's cut tobacco volume in real time, not only the arithmetic speed is fast, and data is accurate reliable moreover, greatly reduced user's intensity of labour, make the user can control the running state of cigarette equipment and each item parameter in the cigarette production process comprehensively, establish the basis for improving cigarette production quality.
Description
Technical Field
The utility model belongs to the technical field of cigarette production equipment, especially, relate to a cigarette equipment pipe tobacco cut tobacco volume of returning yarn measurement system.
Background
At present, various tobacco production devices are widely used in cigarette production enterprises for improving the tobacco production efficiency, a ZJ17 cigarette making machine is taken as a mainstream machine type of the domestic cigarette production enterprises at present, is a production device which is subjected to domestic transformation after a PROTOS70 machine type of Germany Haoni company is introduced, and is widely applied to various cigarette production enterprises, and the device has a perfect control system and a perfect monitoring device, can automatically detect real-time data such as cigarette weight, air leakage, loose ends, soft and hard points and the like, and can automatically eliminate unqualified cigarettes. However, the ZJ17 cigarette making machine is still blank in the monitoring of the cut tobacco shred returning quantity. The cigarette cut tobacco return quantity is the ratio of the recycled cut tobacco produced by trimming redundant cut tobacco by a leveler to the corresponding total cut tobacco usage quantity in the production process, is an important parameter of a rolling process, and has important influence on the indexes of the appearance, the weight, the suction resistance and the like of cigarettes.
At present, the method for measuring the cut tobacco returning quantity of the ZJ17 cigarette making machine is as follows: after debugging and starting up, respectively accessing appropriate amount of tobacco shreds at a tobacco gun outlet and a cut tobacco shred return outlet and weighing, judging whether the cut tobacco shred return amount meets the process requirements by calculating the cut tobacco shred return amount, wherein each test needs 20 minutes, the required cut tobacco shred return amount value can be adjusted by repeatedly testing for many times, the test process is complicated, the consumed time is long, most of the test processes depend on personal subjective judgment, the cut tobacco shred amount cannot be quantified, the measurement accuracy is not high, the conventional cut tobacco shred return amount measurement method takes too long, the efficiency is too low, the consistency of the produced finished product cigarette weight and the quality of the tobacco shreds contained in the finished product cigarette is poor due to the fact that the cut tobacco shred return amount of production equipment cannot be accurately measured, and the production quality of.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a cigarette equipment pipe tobacco cut tobacco volume of measuring system.
The utility model discloses a following technical scheme can realize.
The utility model provides a cigarette equipment pipe tobacco cut tobacco return flow measurement system, including controller and conveying equipment, the retrieval and utilization pipe tobacco passageway intercommunication that sets up on conveying equipment and the cigarette equipment, conveying equipment is including the pay-off component that is used for carrying the pipe tobacco material and being used for the drive the driving motor of pay-off component motion, install the weigher under the pay-off component middle part, install photoelectric encoder on the driving motor, the controller independently install in conveying equipment is outside, photoelectric encoder, weigher respectively with electric connection has between the controller.
And the control end of the driving motor is also electrically connected with the controller.
The driving motor is an alternating current servo motor.
The conveying equipment is a belt conveyor, the feeding component is a closed annular conveying belt, and the metering scale is arranged right below the middle of the conveying belt.
The width of the conveying belt is 110 mm.
The moving speed of the conveying belt is 180 mm/s.
The controller is also connected with a touch screen through a lead.
The metering scale is a multi-carrier roller suspension type belt scale.
The controller is a programmable logic controller.
The beneficial effects of the utility model reside in that: by adopting the technical scheme of the utility model, when the cigarette equipment is operated, when the recycled tobacco shreds are conveyed to the feeding component on the conveying equipment through the recycled tobacco shred channel by the cigarette equipment, the mass of the recycled tobacco shreds which are sent out when passing through a certain time can be weighed by the metering scale, meanwhile, the moving speed of the feeding component is obtained by the photoelectric encoder arranged on the driving motor, and then the moving speed is combined with the data obtained by the weighing of the metering scale, the self weight of the feeding component is removed, the mass of the recycled tobacco shreds which are sent out by the cigarette equipment within a certain time period can be obtained, and then the mass is divided by the total mass of the tobacco shreds used in the current operation process of the cigarette equipment, the tobacco shred returning quantity of the cigarette equipment can be obtained under the condition that the cigarette equipment is not shut down, the calculation process of the tobacco shred returning quantity is calculated through a control program arranged in a controller, and the data is accurate and reliable, the labor intensity of a user is greatly reduced, the user can comprehensively control the running state of cigarette equipment and various parameters in the cigarette production process, and a foundation is laid for improving the cigarette production quality.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
In the figure: the method comprises the following steps of 1-a controller, 2-conveying equipment, 3-a metering scale, 4-a touch screen, 5-a photoelectric encoder, 21-a feeding component and 22-a driving motor.
Detailed Description
The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the described.
The utility model provides a cigarette equipment pipe tobacco returns silk volume measurement system, as shown in figure 1, including controller 1 and conveying equipment 2, the retrieval and utilization pipe tobacco passageway intercommunication that sets up on conveying equipment 2 and the cigarette equipment, conveying equipment 2 is including the pay-off component 21 that is used for carrying the pipe tobacco material and the driving motor 22 that is used for driving pay-off component 21 motion, install weigher 3 under the pay-off component 21 middle part, install photoelectric encoder 5 on the driving motor 22, 1 independent mounting in conveying equipment 2 outsides of controller, photoelectric encoder 5, weigher 3 respectively and controller 1 between have electric connection.
Further, an electrical connection is established between the control end of the driving motor 22 and the controller 1. Adopt the technical scheme of the utility model, when having established electric connection between driving motor 22 control end and the controller 1, make the controller can simultaneous control conveying equipment's functioning speed to the functioning speed that makes conveying equipment keeps synchronous with the calculation process of controller, is favorable to promoting the calculation result precision of controller to returning the silk volume.
Preferably, the drive motor 22 is an ac servomotor. The alternating current servo motor is convenient to control, flexible and convenient to use and convenient to maintain and adjust.
Further, it is preferable that the conveying device 2 is a belt conveyor, the feeding member 21 is a closed endless conveyor belt, and the weighing scale 3 is installed right below the middle of the conveyor belt. The width of the conveyor belt is 110 mm. The moving speed of the conveyer belt is 180 mm/s. The bulk density of the cut tobacco on the conveying belt is generally 60Kg/m3The conveying capacity of the conveying belt is 170 Kg/h.
Further, the controller 1 is preferably connected to a touch panel 4 through a wire. The metering scale 3 is a multi-carrier roller suspension type belt scale. The controller 1 is a programmable logic controller. The number of the metering scales 3 can be multiple, and the multiple metering scales 3 can be arranged under the middle part of the feeding component 21 in parallel so as to obtain the average value of the metering scales through multi-point measurement, so that the calculation result is more accurate, and the reliability is higher.
By adopting the technical scheme of the utility model, when the cigarette equipment is operated, when the recycled tobacco shreds are conveyed to the feeding component on the conveying equipment through the recycled tobacco shred channel by the cigarette equipment, the mass of the recycled tobacco shreds which are sent out when passing through a certain time can be weighed by the metering scale, meanwhile, the moving speed of the feeding component is obtained by the photoelectric encoder arranged on the driving motor, and then the moving speed is combined with the data obtained by the weighing of the metering scale, the self weight of the feeding component is removed, the mass of the recycled tobacco shreds which are sent out by the cigarette equipment within a certain time period can be obtained, and then the mass is divided by the total mass of the tobacco shreds used in the current operation process of the cigarette equipment, the tobacco shred returning quantity of the cigarette equipment can be obtained under the condition that the cigarette equipment is not shut down, the calculation process of the tobacco shred returning quantity is calculated through a control program arranged in a controller, and the data is accurate and reliable, the labor intensity of a user is greatly reduced, the user can comprehensively control the running state of cigarette equipment and various parameters in the cigarette production process, and a foundation is laid for improving the cigarette production quality.
Claims (9)
1. The tobacco shred cut-back quantity metering system of the cigarette equipment is characterized by comprising a controller (1) and a conveying device (2), wherein the conveying device (2) is communicated with a recycled tobacco shred channel arranged on the cigarette equipment, the conveying device (2) comprises a feeding component (21) used for conveying tobacco shred materials and a driving motor (22) used for driving the feeding component (21) to move, a metering scale (3) is installed right below the middle part of the feeding component (21), a photoelectric encoder (5) is installed on the driving motor (22), the controller (1) is independently installed outside the conveying device (2), and the photoelectric encoder (5) and the metering scale (3) are respectively electrically connected with the controller (1).
2. The tobacco shred cut filler quantity measuring system of the cigarette making equipment according to claim 1, wherein: and the control end of the driving motor (22) is also electrically connected with the controller (1).
3. The tobacco shred cut filler quantity measuring system of the cigarette making equipment according to claim 1, wherein: the driving motor (22) is an alternating current servo motor.
4. The tobacco shred cut filler quantity measuring system of the cigarette making equipment according to claim 1, wherein: the conveying equipment (2) is a belt conveyor, the feeding component (21) is a closed annular conveying belt, and the metering scale (3) is arranged right below the middle of the conveying belt.
5. The tobacco shred cut filler quantity measuring system of the cigarette making equipment according to claim 4, wherein: the width of the conveying belt is 110 mm.
6. The tobacco shred cut filler quantity measuring system of the cigarette making equipment according to claim 4, wherein: the moving speed of the conveying belt is 180 mm/s.
7. The tobacco shred cut filler quantity measuring system of the cigarette making equipment according to claim 1, wherein: the controller (1) is also connected with a touch screen (4) through a lead.
8. The tobacco shred cut filler quantity measuring system of the cigarette making equipment according to claim 1, wherein: the metering scale (3) is a multi-carrier roller suspension type belt scale.
9. The tobacco shred cut filler quantity measuring system of the cigarette making equipment according to claim 1, wherein: the controller (1) is a programmable logic controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922002161.5U CN211672418U (en) | 2019-11-19 | 2019-11-19 | Cut tobacco cut-back measuring system of cigarette equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922002161.5U CN211672418U (en) | 2019-11-19 | 2019-11-19 | Cut tobacco cut-back measuring system of cigarette equipment |
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| Publication Number | Publication Date |
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| CN211672418U true CN211672418U (en) | 2020-10-16 |
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| CN201922002161.5U Active CN211672418U (en) | 2019-11-19 | 2019-11-19 | Cut tobacco cut-back measuring system of cigarette equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115581311A (en) * | 2022-11-07 | 2023-01-10 | 河南中烟工业有限责任公司 | Detection method and automatic regulation and control method for cut tobacco returning quantity of cigarette making machine and corresponding system |
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2019
- 2019-11-19 CN CN201922002161.5U patent/CN211672418U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115581311A (en) * | 2022-11-07 | 2023-01-10 | 河南中烟工业有限责任公司 | Detection method and automatic regulation and control method for cut tobacco returning quantity of cigarette making machine and corresponding system |
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