CN211664592U - Template suspender device - Google Patents
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- CN211664592U CN211664592U CN202020221626.6U CN202020221626U CN211664592U CN 211664592 U CN211664592 U CN 211664592U CN 202020221626 U CN202020221626 U CN 202020221626U CN 211664592 U CN211664592 U CN 211664592U
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- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 238000009415 formwork Methods 0.000 claims description 31
- 230000002787 reinforcement Effects 0.000 claims description 8
- 239000000725 suspension Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 8
- 238000010276 construction Methods 0.000 description 6
- 238000004804 winding Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
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- 239000011120 plywood Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及建筑工程的技术领域,尤其是涉及一种模板吊杆装置。The utility model relates to the technical field of construction engineering, in particular to a formwork hanger device.
背景技术Background technique
现浇混凝土结构工程施工用的建筑模板,主要由面板、支撑结构和连接件三部分组成。面板是直接接触新浇混凝土的承力板;支撑结构则是支承面板、混凝土和施工荷载的临时结构,保证建筑模板结构牢固地组合;连接件是将面板与支撑结构连接成整体的配件。建筑模板是使混凝土浇筑成形的模壳和支架,按材料的性质可分为建筑模板、建筑木胶板、覆膜板、多层板、双面复胶、双面覆膜建筑模板等。建筑模板按施工工艺条件可分为现浇混凝土模板、预组装模板、大模板、跃升模板等。在建筑过程中,需要将模板通过工具运输到高位处后,由操作人员进行安装。The building formwork used in the construction of cast-in-place concrete structure engineering is mainly composed of three parts: panel, support structure and connector. The panel is the bearing plate that directly contacts the freshly poured concrete; the support structure is a temporary structure that supports the panel, concrete and construction load, ensuring that the building formwork structure is firmly combined; the connector is the accessory that connects the panel and the support structure as a whole. Building formwork is a formwork and bracket that makes concrete pouring into shape. According to the nature of the material, it can be divided into building formwork, building wood plywood, film-coated board, multi-layer board, double-sided glue, double-sided film building template, etc. Building formwork can be divided into cast-in-place concrete formwork, pre-assembled formwork, large formwork, jumping formwork, etc. according to the construction process conditions. In the construction process, the formwork needs to be transported to a high place by tools, and then installed by the operator.
例如授权公告号为CN204454336U的中国专利公开了一种施工升降机吊杆装置,包括:吊钩、吊钩挡板、传动钢丝绳、可调吊臂、可调节绑带、转动套、电动卷扬机、推力球轴承和吊杆主轴,所述吊杆主轴固插于吊笼顶固定座内,用吊杆固定架固定;所述推力球轴承置所述吊杆主轴的轴承座内;所述转动套套于吊杆主轴上,并压紧所述推力球轴承;所述可调吊臂用销轴固定于所述转动套的一耳板处,所述可调吊臂连接并通过一可调节机构控制吊臂的回转半径。For example, the Chinese patent with the authorization announcement number CN204454336U discloses a construction hoist boom device, including: a hook, a hook baffle, a transmission wire rope, an adjustable boom, an adjustable strap, a rotating sleeve, an electric hoist, and a thrust ball Bearings and the main shaft of the boom, the main shaft of the boom is fixedly inserted in the fixed seat of the ceiling of the hanging cage and fixed by the hanging rod fixing frame; the thrust ball bearing is placed in the bearing seat of the main shaft of the boom; the rotating sleeve is sleeved on the hanging rod on the main shaft of the rod, and press the thrust ball bearing; the adjustable boom is fixed at an ear plate of the rotating sleeve with a pin, and the adjustable boom is connected and controlled by an adjustable mechanism. radius of gyration.
上述技术方案中存在以下缺陷:在吊装模板时,吊杆将模板输送到高位处后,操作人员需要去到固定地点将模板取下,而这时建筑尚未完成建设,屋顶会有很多杂物且凹凸不平,操作人员行走困难。The above technical solution has the following defects: when the formwork is hoisted, after the boom transports the formwork to a high position, the operator needs to go to the fixed place to remove the formwork, and the building has not been completed at this time, and there will be a lot of sundries on the roof. The unevenness makes it difficult for the operator to walk.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的是提供一种模板吊杆装置,该模板吊杆装置具有方便操作人员取下模板的优点。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a formwork hanger device, which has the advantage of being convenient for operators to remove the formwork.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:一种模板吊杆装置,包括电动卷扬机、沿竖直方向设置的主轴以及沿水平方向设置于所述主轴顶端的吊臂,所述电动卷扬机上设置有传动绳,所述主轴顶端以及所述吊臂远离主轴的一端均设置有用于导向所述传动绳的导轮,所述传动绳远离所述电动卷扬机的一端设置有吊钩,所述吊臂包括第一吊臂与第二吊臂,所述第一吊臂的一端固定连接于所述主轴顶端,所述第一吊臂沿其长度方向设置有燕尾槽,所述第二吊臂沿其长度方向设置有燕尾块,所述燕尾槽与所述燕尾块滑移配合,所述吊臂设置有用于驱动所述第二吊臂横向移动的驱动组件。The above-mentioned utility model purpose of the present utility model is achieved through the following technical solutions: a formwork hanger device, comprising an electric hoist, a main shaft arranged in a vertical direction, and a boom arranged at the top of the main shaft in a horizontal direction, so The electric hoist is provided with a transmission rope, the top of the main shaft and the end of the boom away from the main shaft are provided with guide wheels for guiding the transmission rope, and the end of the transmission rope away from the electric hoist is provided with a hook , the boom includes a first boom and a second boom, one end of the first boom is fixedly connected to the top of the main shaft, the first boom is provided with a dovetail groove along its length direction, the first boom is The second boom is provided with a dovetail block along its length direction, the dovetail groove is slidingly matched with the dovetail block, and the boom is provided with a drive assembly for driving the second boom to move laterally.
通过采用上述技术方案,操作人员将模板打包捆绑好后,吊杆上的吊钩钩持住模板,然后启动电动卷扬机卷绕传动绳,传动绳带动吊钩上升,在将模板提升到一定高度后,驱动组件驱动第二吊臂滑移,将模板输送到工位处,方便操作人员将模板取下,从而避免了操作人员需要过多的在崎岖的屋顶上走动,提高了工作效率。By adopting the above technical solution, after the operator packs and bundles the template, the hook on the boom holds the template, and then starts the electric hoist to wind the transmission rope, and the transmission rope drives the hook to rise. After the template is lifted to a certain height , The driving component drives the second boom to slide, and the template is transported to the work station, which is convenient for the operator to take off the template, thus avoiding the operator needing to walk too much on the rugged roof and improving the work efficiency.
本实用新型在一较佳示例中可以进一步配置为:所述驱动组件包括沿竖直方向固定设置于第一吊臂远离主轴一端的电机、同轴设置于电机输出轴的齿轮以及沿吊臂长度方向设置于第二吊臂侧壁且与齿轮相啮合的齿条。In a preferred example of the present invention, it can be further configured as follows: the drive assembly includes a motor fixedly arranged on the end of the first boom in the vertical direction away from the main shaft, a gear coaxially arranged on the output shaft of the motor, and a motor along the length of the boom. The direction is arranged on the side wall of the second boom arm and is engaged with the gear rack.
通过采用上述技术方案,吊杆将模板输送到高位处后,电机转动使齿轮转动,由于齿轮啮合于齿条,从而带动第二吊臂往远离主轴的方向滑移,使模板输送到工位处。By adopting the above technical solution, after the boom transports the template to a high position, the motor rotates to make the gear rotate. Since the gear meshes with the rack, the second boom is driven to slide away from the main shaft, so that the template is transported to the station. .
本实用新型在一较佳示例中可以进一步配置为:所述吊臂上设置有用于限制所述第二吊臂脱离的限位组件,所述限位组件包括固定设置于所述第二吊臂靠近所述主轴一侧的卡板以及设置于所述第一吊臂远离主轴一端的挡板,所述挡板位于所述卡板的运动路径上。In a preferred example of the present invention, it can be further configured as follows: a limit component for restricting the disengagement of the second boom is provided on the boom, and the limit component includes a limit component that is fixedly arranged on the second boom A clamping plate close to the side of the main shaft and a baffle plate arranged at one end of the first boom away from the main shaft, the baffle plate is located on the movement path of the clamping plate.
通过采用上述技术方案,气缸在驱动第二吊臂滑移时,当第二吊臂往远离主轴的方向充分滑移后,卡板抵接挡板从而限制第二吊臂继续滑移,防止了第二吊臂脱离第一吊臂,提高了稳定性,该结构简单实用。By adopting the above technical solution, when the cylinder drives the second boom to slide, when the second boom fully slides in the direction away from the main shaft, the clamping plate abuts the baffle plate to restrict the second boom from continuing to slide, preventing the The second boom is separated from the first boom to improve stability, and the structure is simple and practical.
本实用新型在一较佳示例中可以进一步配置为:所述主轴包括套筒以及转动连接于套筒顶部的竖杆,所述竖杆和套筒同轴设置,所述竖杆固定套接有转动齿轮,所述套筒侧壁沿竖直方向固定设置有驱动电机,所述驱动电机同轴设置有驱动齿轮,所述驱动齿轮与所述转动齿轮相互啮合。In a preferred example of the present invention, the main shaft can be further configured as follows: the main shaft includes a sleeve and a vertical rod rotatably connected to the top of the sleeve, the vertical rod and the sleeve are coaxially arranged, and the vertical rod is fixedly sleeved with a A rotating gear, the side wall of the sleeve is fixedly provided with a driving motor along the vertical direction, the driving motor is coaxially provided with a driving gear, and the driving gear and the rotating gear are meshed with each other.
通过采用上述技术方案,吊杆将模板输送到高位处后,驱动电机工作使驱动齿轮转动从而带动转动齿轮转动,转动齿轮带动竖杆转动,使吊杆能将模板运输到更多工位处,提高了工作效率。By adopting the above technical solution, after the boom transports the template to a high position, the drive motor works to rotate the drive gear to drive the rotating gear to rotate, and the rotating gear drives the vertical rod to rotate, so that the boom can transport the template to more stations. Improved work efficiency.
本实用新型在一较佳示例中可以进一步配置为:所述套筒侧壁周向间隔设置有多根支杆,多根所述支杆一端固定连接于所述套筒侧壁,另一端抵接于地面。In a preferred example of the present invention, it can be further configured as follows: the side wall of the sleeve is provided with a plurality of struts at intervals in the circumferential direction, and one end of the plurality of struts is fixedly connected to the side wall of the sleeve, and the other end is against the side wall of the sleeve. connected to the ground.
通过采用上述技术方案,吊杆在运输质量较大的模板时,多根支杆对吊杆起到支撑作用,使吊杆不会轻易侧翻,提高了吊杆的稳定性,该结构简单实用。By adopting the above technical solution, when the boom is transporting a formwork with a large mass, a plurality of struts play a supporting role on the boom, so that the boom will not easily roll over, and the stability of the boom is improved, and the structure is simple and practical .
本实用新型在一较佳示例中可以进一步配置为:多根所述支杆与所述套筒之间的夹角范围为25-35°。In a preferred example of the present invention, the range of the included angle between the plurality of the struts and the sleeve is 25-35°.
通过采用上述技术方案,25-35°之间的夹角能使支杆对吊杆起到良好的支撑作用外,同时减少了多根支杆所需的占地面积。By adopting the above technical solution, the included angle between 25° and 35° can enable the strut to play a good supporting role on the boom, and at the same time reduce the floor space required for multiple struts.
本实用新型在一较佳示例中可以进一步配置为:所述主轴与所述第一吊臂之间设置有加固杆,所述加固杆两端分别固定连接于所述主轴与所述第一吊臂相互远离的一侧。In a preferred example of the present invention, a reinforcement rod is provided between the main shaft and the first suspension arm, and two ends of the reinforcement rod are respectively fixedly connected to the main shaft and the first suspension arm. arms away from each other.
通过采用上述技术方案,加固杆能对第一吊臂起到支撑作用,吊杆在运输质量较大的模板时,提高了第一吊臂的稳固性,该结构简单实用。By adopting the above technical solution, the reinforcement rod can support the first boom, and the boom improves the stability of the first boom when transporting a template with a large mass, and the structure is simple and practical.
本实用新型在一较佳示例中可以进一步配置为:所述主轴底部固定设置有配重块。In a preferred example of the present invention, it can be further configured as follows: a counterweight block is fixedly arranged at the bottom of the main shaft.
通过采用上述技术方案,配重块增加了吊杆的重量,减少了吊杆发生侧翻的概率,增加了其稳定性及实用性。By adopting the above technical solution, the counterweight increases the weight of the boom, reduces the probability of the boom being rolled over, and increases its stability and practicability.
综上所述,本实用新型包括以下至少一种有益技术效果:To sum up, the present utility model includes at least one of the following beneficial technical effects:
1.操作人员将模板打包捆绑好后,吊杆上的吊钩钩持住模板,然后启动电动卷扬机卷绕传动绳,传动绳带动吊钩上升,在将模板提升到一定高度后,驱动组件驱动第二吊臂滑移,将模板输送到工位处,然后操作人员将模板取下,从而避免了操作人员需要过多的在崎岖的屋顶上走动,提高了工作效率;1. After the operator packs and bundles the template, the hook on the boom holds the template, then starts the electric hoist to wind the transmission rope, and the transmission rope drives the hook to rise. After the template is lifted to a certain height, the driving component drives The second boom slides to transport the formwork to the station, and then the operator removes the formwork, thus avoiding the need for the operator to walk too much on the rugged roof and improving the work efficiency;
2.吊杆在运输质量较大的模板时,多根支杆对吊杆起到支撑作用,使吊杆不会轻易侧翻,提高了吊杆的稳定性;2. When the boom is transporting the formwork with large mass, multiple struts support the boom, so that the boom will not easily roll over and improve the stability of the boom;
3.吊杆将模板输送到高位处后,驱动电机工作使驱动齿轮转动从而带动转动齿轮转动,转动齿轮带动竖杆转动,使吊杆能将模板运输到更多工位处,提高了工作效率。3. After the boom transports the template to a high position, the drive motor works to make the drive gear rotate, thereby driving the rotating gear to rotate, and the rotating gear drives the vertical rod to rotate, so that the boom can transport the template to more stations, improving work efficiency .
附图说明Description of drawings
图1是本实用新型实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present utility model;
图2是本实用新型实施例中吊臂与主轴的装配关系示意图。FIG. 2 is a schematic diagram of the assembly relationship between the boom and the main shaft in the embodiment of the present invention.
图中:1、电动卷扬机;11、卷绕电机;12、线盘;13、传动绳;14、安装板;2、主轴;21、竖杆;22、套筒;23、转动齿轮;24、驱动电机;241、驱动齿轮;25、支杆;26、加固杆;27、配重块;3、吊臂;31、第一吊臂;311、燕尾槽;312、挡板;32、第二吊臂;321、燕尾块;322、齿条;323、卡板;33、电机;331、齿轮;4、导轮;5、吊钩。In the figure: 1. Electric winch; 11. Winding motor; 12. Reel; 13. Transmission rope; 14. Mounting plate; 2. Spindle; 21. Vertical rod; 22. Sleeve; 23. Rotating gear; 24. Drive motor; 241, drive gear; 25, strut; 26, reinforcement rod; 27, counterweight; 3, boom; 31, first boom; 311, dovetail slot; 312, baffle; 32, second Boom; 321, dovetail block; 322, rack; 323, card plate; 33, motor; 331, gear; 4, guide wheel; 5, hook.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1和图2,为本实用新型公开的一种模板吊杆装置,包括电动卷扬机1、沿竖直方向设置的主轴2以及沿水平方向固定安装于主轴2顶端的吊臂3,主轴2包括沿竖直方向设置的套筒22以及转动连接于套筒22顶部的竖杆21,竖杆21和套筒22同轴设置,竖杆21底端与套筒22通过轴承(图中未示出)连接;同时,竖杆21底端固定套接有转动齿轮23,套筒22侧壁沿竖直方向固定安装有驱动电机24,驱动电机24同轴固定安装有驱动齿轮241,驱动齿轮241与转动齿轮23相互啮合。套筒22侧壁周向间隔设置有多根支杆25,在本实施例中,支杆25的数量优选为三根。三根支杆25的一端焊接于套筒22侧壁,另一端抵接于地面;支杆25与套筒22之间的夹角范围为25-35°,在本实施例中,夹角的大小优选为30°;套筒22底端焊接有配重块27,支杆25对吊杆起到支撑作用,配重块27增加了吊杆的重量,减少了吊杆发生侧翻的概率,提高了吊杆的稳定性,该结构简单实用。1 and 2, it is a formwork hanger device disclosed by the utility model, including an electric winch 1, a
参照图1和图2,电动卷扬机1包括沿竖直方向设置的两个相互平行的安装板14、转动承载于两个安装板14之间的线盘12以及固定安装于安装板14上用于驱动线盘12转动的卷绕电机11,电动卷扬机1上卷绕有传动绳13,主轴2顶端以及吊臂3远离主轴2的一端均焊接有用于导向传动绳13的导轮4,传动绳13远离电动卷扬机1的一端固定安装有吊钩5。Referring to FIGS. 1 and 2 , the electric winch 1 includes two
参照图1和图2,吊臂3包括第一吊臂313与第二吊臂323,第一吊臂313的一端一体成型于主轴2顶端,为了增强吊臂3的强度,主轴2与第一吊臂313之间焊接有加固杆26,加固杆26两端分别固定连接于主轴2与第一吊臂313相互远离的一侧。第一吊臂313沿其长度方向开设有燕尾槽311,第二吊臂323沿其长度方向一体成型有燕尾块321,燕尾槽311与燕尾块321滑移配合,利用燕尾槽311与燕尾块321的滑移配合,使第二吊臂323不会脱离出第一吊臂313。吊臂3设置有用于驱动第二吊臂323横向移动的驱动组件;具体的,驱动组件包括沿竖直方向固定安装于第一吊臂313远离主轴2一端的电机33、同轴固定安装于电机33输出轴的齿轮331以及沿吊臂3长度方向焊接于第二吊臂323的侧壁且与齿轮331相啮合的齿条322。吊臂3上设置有用于限制第二吊臂323脱离的限位组件;具体的,限位组件包括焊接于第二吊臂323靠近主轴2一侧的卡板323以及焊接于第一吊臂313远离主轴2一端的挡板312,挡板312位于卡板323的运动路径上;当电机33驱动第二吊臂323往远离主轴2的方向滑移时,卡板323抵接挡板312从而限制第二吊臂323继续滑移,防止了第二吊臂323脱离第一吊臂313,提高了稳定性。1 and 2 , the
本实施例的实施原理为:操作人员将模板打包捆绑好后,吊杆上的吊钩5钩持住模板,然后启动卷绕电机11卷绕传动绳13,传动绳13带动吊钩上升,在将模板提升到一定高度后,电机33转动使齿轮331转动,由于齿轮331啮合于齿条322,从而带动第二吊臂323往远离主轴2的方向滑移,将模板输送到工位处,而驱动电机24工作使驱动齿轮241转动从而带动转动齿轮23转动,转动齿轮23带动竖杆21转动,使吊杆能将模板运输到更多工位处,方便操作人员将模板取下,从而避免了操作人员需要过多的在崎岖的屋顶上走动,提高了工作效率。The implementation principle of this embodiment is as follows: after the operator packs and bundles the template, the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention, therefore: all equivalent changes made according to the structure, shape and principle of the present invention are It should be covered within the protection scope of the present invention.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114150870A (en) * | 2021-12-10 | 2022-03-08 | 于学广 | Low-disturbance dismantling device and method for building construction template |
| CN114671356A (en) * | 2022-04-11 | 2022-06-28 | 北京市政建设集团有限责任公司 | A deep foundation pit material hoisting equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114150870A (en) * | 2021-12-10 | 2022-03-08 | 于学广 | Low-disturbance dismantling device and method for building construction template |
| CN114671356A (en) * | 2022-04-11 | 2022-06-28 | 北京市政建设集团有限责任公司 | A deep foundation pit material hoisting equipment |
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