CN211592039U

CN211592039U - Ceramic tile unburned bricks back of body line engraver

Info

Publication number: CN211592039U
Application number: CN201921660878.2U
Authority: CN
Inventors: 陈锐
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-10-06
Filing date: 2019-10-06
Publication date: 2020-09-29
Anticipated expiration: 2029-10-06

Abstract

A tile green body back pattern engraving machine comprises components of a cross beam rod, a lifting column, an engraving knife, an air draft dust removal head, an infrared laser sensor and a dust collector; the connection between the engraver parts is composed of: the lift post is located adobe conveyer belt region, and the upper portion liftable department at the lift post is connected to the crossbeam pole, and the carving tool is connected in crossbeam pole department and forms the acute angle contained angle with the crossbeam pole, and the convulsions dust removal head is connected in crossbeam pole department and the air intake is close to the work head or the convulsions dust removal head that aim at the carving tool and is closed as an organic wholely with the carving tool, and another of convulsions dust removal head links to each other with the dust catcher, leans on ceramic tile to advance brick one side before the infrared laser inductor is located the crossbeam pole. Through the sculpture to the ceramic tile unburned bricks, do not influence the ceramic tile unburned bricks density that presses into, avoided the bad surface of "tympanic bulla" or "penetrating end" when the sintering, make the ceramic tile back of the body line form the dovetail structure that has the anti-drop effect, do not change current pressing equipment and pressing process flow, popularize and popularize the low application cost soon.

Description

Ceramic tile unburned bricks back of body line engraver

Technical Field

The utility model relates to a pottery, ceramic tile production preparation field, more specifically say, in particular to ceramic tile unburned bricks back of body line engraver.

Background

The ceramic tile blank is formed by combining an upper die and a lower die which are fixed through mechanical equipment, the society always hopes to produce the ceramic tile with the characteristics of a dovetail groove for many years, effective concrete implementation equipment and a scheme are not provided for the ceramic tile with various dovetail groove characteristics, and the ceramic tile with the structural performance of the dovetail groove is difficult to realize because the die needs to bear ultrahigh pressure and the fixed die cannot be demoulded after a dovetail groove structure is formed.

Patent No. CN108466355A discloses a device and a method for manufacturing a cross dovetail groove on the back of a ceramic tile, patent No. CN109333776A discloses a ceramic tile mold, an expanded ceramic tile mold support and a ceramic tile pressed by the mold, patent No. CN108407051A discloses a device and a method for manufacturing an anti-drop ceramic tile back pattern, patent No. CN109397488A discloses a self-stress hydraulic dovetail groove ceramic tile mold and a ceramic tile pressed by the mold, the common points of the above-mentioned disclosed technologies are that the dovetail groove structure of the ceramic tile back pattern is realized by directly pressing on a press, and the common problems are that during the pressing process, due to the difference of the height and the depth of the back pattern mold core, the internal density is not uniform during the pressing of the ceramic tile green body, and the shrinkage rate of the ceramic tile green body is not uniform during the sintering process, thereby causing the problems of bubbling and bottom penetration of the ceramic tile face.

Disclosure of Invention

The utility model aims to solve the problem that the unsmooth difference in height of the back line mould core to prior art, especially to the above-mentioned back line mould core of disclosing the invention technical data, inside density is inhomogeneous when having led to the suppression of ceramic tile unburned bricks, the problem that the shrinkage factor is inconsistent in sintering process of ceramic tile unburned bricks leads to the face of ceramic tile "tympanic bulla", "bottom penetration" is caused, carry out technological improvement, inside density is inhomogeneous when the ceramic tile unburned bricks suppression that the unsmooth difference in height of overcoming back line mould core brought, do not change current suppression preparation production technology simultaneously, the equipment that increases does not influence current production efficiency, for the production have the ceramic tile of dovetail back line structure, a ceramic tile unburned bricks back line engraver is provided.

In order to achieve the above object, the utility model provides a following technical scheme: a tile green body back pattern engraving machine comprises components of a cross beam rod, a lifting column, an engraving knife, an air draft dust removal head, an infrared laser sensor and a dust collector; the connection between the engraver parts is composed of: the lift post is located adobe conveyer belt region, and the upper portion liftable department at the lift post is connected to the crossbeam pole, and the carving tool is connected in crossbeam pole department and forms the acute angle contained angle with the crossbeam pole, and the convulsions dust removal head is connected in crossbeam pole department and the air intake is close to the work head or the convulsions dust removal head that aim at the carving tool and is closed as an organic wholely with the carving tool, and another of convulsions dust removal head links to each other with the dust catcher, leans on ceramic tile to advance brick one side before the infrared laser inductor is located the crossbeam pole.

A tile green body back pattern carving machine is characterized in that a microcomputer controller is arranged in an infrared laser sensor, the microcomputer controller is provided with a control panel and can carry out program setting, the microcomputer controller is connected with and controls a carving knife, a dust collector and a lifting motor in a lifting column, and a laser transmitting and receiving device is arranged in the infrared laser sensor and is connected to the microcomputer controller as a control switch; the infrared laser sensor may be fixed to the beam bar.

The utility model provides a ceramic tile unburned bricks back of body line engraver, wherein, establishes in the carving tool and has electronic or pneumatics high-speed rotating machine, and the working head of carving tool is drill bit form and is connected to high-speed rotating machine, and the carving tool is opposite with the acute angle contained angle direction that the crossbeam pole formed.

The utility model provides a ceramic tile unburned bricks back of body line engraver, wherein, another kind of working method, establishes electronic or pneumatic high frequency vibrator in the carving tool, and the working head of carving tool is one or more carving tool form and is connected to high frequency vibrator, and the acute angle contained angle direction that carving tool and crossbeam pole formed is the opposite side by side.

The utility model also provides a ceramic tile, it from top to bottom a ceramic tile unburned bricks back of the body line engraver sculpture and form, the visual expression of ceramic tile back of the body line on, additionally carve under the condition of the ceramic tile unburned bricks back of the body line that keeps pressing into and form, the ceramic tile back of the body line of institute sculpture be with the brick back formation acute angle contained angle, the shape is the circular arc for sharp both ends in the middle of if under the vertical projection, circular arc opening orientation staggered arrangement subtend.

Compared with the prior art, implement the utility model discloses a ceramic tile unburned bricks back of body line engraver has following beneficial effect: through the sculpture to the ceramic tile unburned bricks, do not influence the ceramic tile unburned bricks density that presses into, avoided the bad surface of "tympanic bulla" or "penetrating end" when the sintering, make the ceramic tile back of the body line form the dovetail structure that has the anti-drop effect, do not change current pressing equipment and pressing process flow, popularize and popularize the low application cost soon.

Drawings

Figure 1 is a perspective view of the ceramic tile green body back pattern engraving machine of the utility model.

Fig. 2 is a vertical elevation view of the green tile engraving of the present invention.

Fig. 3 is a transverse elevation of the green tile engraving of the present invention.

Figure 4 is the working drawing of green tile carving of the utility model.

Figure 5 is the utility model discloses a ceramic tile unburned bricks sculpture ceramic tile line.

Wherein: 1. a beam rod; 2. A lifting column; 201. a lifting motor; 3. a graver; 4. An air draft dust removal head; 5. an infrared laser sensor; 501. a microcomputer controller; 6. a dust collector; 7. green tile blanks; 701. carving patterns on the ceramic tiles; 8. A green brick conveyor belt; 9. pressing a back mold core; 10. and (5) a lower assembly table of the press.

Detailed Description

The technical solution of the present invention will be described in further detail with reference to the accompanying drawings and the detailed description.

As shown in fig. 1-4, a carving machine for the back pattern of a green tile blank comprises a beam rod 1, a lifting column 2, a lifting motor 201, a carving knife 3, an air draft dust removal head 4, an infrared laser sensor 5, a microcomputer controller 501 and a dust collector 6; when the tile green body back pattern engraving machine works, the related components comprise a tile green body conveying belt 8, a press back mold core 9, a press lower assembly table 10 and a tile green body 7.

The component connection of the component units is combined and connected in the following way: the lifting column 2 is positioned in the area of a green brick conveying belt 8, the beam rod 1 is connected to the lifting part at the upper part of the lifting column 2, a lifting motor 201 is arranged in the lifting column 2 to control the lifting of the beam rod 1, the graver 3 is connected to the beam rod 1 and forms an acute included angle with the beam rod 1, the air draft dust removing head 4 is connected to the beam rod 1, an air inlet is close to the working head part aligned with the graver 3 or the air draft dust removing head 4 and the graver 3 are combined into a whole, the other end of the air draft dust removing head 4 is connected with a dust collector 6, and the infrared laser sensor 5 is positioned in front of the beam rod 1 and close to the tile feeding side; the laser engraving and engraving machine comprises an infrared laser sensor 5, a microcomputer controller 501 is arranged in the infrared laser sensor 5, the microcomputer controller 501 is provided with a control panel and can be set by programs, the microcomputer controller 501 is connected with and controls the engraving knife 3, a dust collector 6 and a lifting motor 201 in a lifting column 2, a laser emitting and receiving device is arranged in the infrared laser sensor 5 and is connected to the microcomputer controller 501 as a control switch, and the infrared laser sensor 5 can be fixed on a beam rod 1 or independently and fixedly installed.

The graver 3 can have two forms, wherein an electric or pneumatic high-speed rotating machine is arranged in the graver 3, the working head of the graver 3 is in a drill shape and is connected to the high-speed rotating machine, and acute included angles formed by the graver 3 and the beam rod 1 are arranged in opposite directions.

The other form of the graver 3 is that an electric or pneumatic high-frequency vibrator is arranged in the graver 3, the working head of the graver 3 is in the shape of one or more gravers and is connected to the high-frequency vibrator, and acute included angles formed by the graver 3 and the beam rod 1 are arranged in opposite directions.

The implementation process of the utility model is described in detail by using a concrete embodiment of reverse tile back pattern carving: the ceramic tile is played in the reverse direction, and the ceramic tile openly faces down, and the line of the back of the body of the ceramic tile is up, and after ceramic tile unburned bricks 7 exerted pressure and finished, press back of the body mould core 9 rose, and the positive mold core in assembly platform 10 under the press promoted ceramic tile unburned bricks 7 and shifted up, and the ceramic tile push rod that lies in 8 opposite one sides of adobe conveyer belt promoted ceramic tile unburned bricks 7 and entered into adobe conveyer belt 8 on, and adobe conveyer belt 8 began to drive ceramic tile unburned bricks 7 and moved forward this moment.

The infrared laser sensor 5 is positioned at one side of the cross beam rod 1 close to the tile feeding, a laser transmitting and receiving device is arranged in the infrared laser sensor 5, when the tile green body 7 enters the laser transmitting and receiving range of the infrared laser sensor 5, the laser transmitting and receiving device is connected to the microcomputer controller 501 as a control switch, the microcomputer controller 501 calculates the speed, the size and the thickness of the tile green body 7 according to an input program and then sends out instruction control to the engraving knife 3, the dust collector 6 and the lifting motor 201 in the lifting column 2, when the tile green body 7 enters the range of the engraving knife 3 for a certain distance, taking 5 cm as an example, the microcomputer controller 501 sends out a descending instruction to the lifting motor 201 in the lifting column 2, the tool bit of the engraving knife 3 enters the tile green body 7 by about 1-3 mm and rotates or vibrates at a high speed, preferably, the tool bit diameter of the engraving knife 3 is preferably 1mm, the dust collector 6 works at a high speed at the moment to provide strong suction for the air draft dust, dust excited by the graver 3 is absorbed, and the green tile 7 is still driven by the green tile conveyor belt 8 to be propelled forwards at a constant speed.

The microcomputer controller 501 can be set according to an input program, for example, after the continuous engraving length reaches 5 cm, the microcomputer controller 501 sends a lifting instruction to the lifting motor 201 in the lifting column 2, and then descends for engraving after a certain distance, so that separated engraving lines are formed, and after the tile green body 7 passes through the engraving knife 3, the engraving of the back lines of the tile green body 7 is completed.

As shown in fig. 5, the back line sculpture of ceramic tile unburned bricks 7 is accomplished the back, because carving tool 3 and crossbeam pole 1 form acute angle contained angle and the direction is arranged by mistake on the contrary, and crossbeam pole 1 parallels with ceramic tile unburned bricks 7, therefore ceramic tile unburned bricks 7 is the slant acute angle by the line of glyptic back line, and the shape is the circular arc for the straight line both ends like the centre under the vertical projection, and the circular arc opening is towards the opposite direction of arranging by mistake, and this is just so the utility model relates to a ceramic tile that ceramic tile unburned bricks back line engraver sculpture was made.

Further explaining the working principle of the tile green body back grain engraving machine of the utility model, manufacturing the reversed acute angle twill with the anti-falling function, namely the dovetail groove tile, and preventing the surface of the tile green body from bubbling and penetrating through the bottom after sintering are the core purposes of the utility model, making full use of the relation between the shrinkage rate and the density when the tile conveying belt 8 advances at a constant speed and the tile is sintered, the ceramic tile is pressed into a green body in an isobaric manner and then is subjected to secondary carving, the damage to a non-carving area is prevented by utilizing the movement of the high-speed carving knife 3, carve the dust of arousing simultaneously, by the suction cleaner 6 through convulsions dust removal head 4 absorption, prevented environmental pollution, the up-and-down motion of elevator motor 201 in the lift post 2 can cooperate the completion sculpture work, and the ceramic tile unburned bricks 7 density after the sculpture does not receive the change, consequently can not cause the destruction of the roughness of ceramic tile face in sintering process.

Various other modifications and changes can be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the protection scope of the present invention.

Claims

1. A tile green body back pattern engraving machine is characterized by comprising a cross beam rod, a lifting column, an engraving knife, an air draft dust removal head, an infrared laser sensor and a dust collector; the lift post is located adobe conveyer belt region, and the upper portion liftable department at the lift post is connected to the crossbeam pole, and the carving tool is connected in crossbeam pole department and forms the acute angle contained angle with the crossbeam pole, and the convulsions dust removal head is connected in crossbeam pole department and the air intake is close to the work head or the convulsions dust removal head that aim at the carving tool and is closed as an organic wholely with the carving tool, and another of convulsions dust removal head links to each other with the dust catcher, leans on ceramic tile to advance brick one side before the infrared laser inductor is located the crossbeam pole.

2. The carving machine for the back texture of the green tile as claimed in claim 1, wherein the infrared laser sensor is internally provided with a microcomputer controller, the microcomputer controller is provided with a control panel for program setting, the microcomputer controller is connected with and controls the carving knife, the dust suction machine and the lifting motor in the lifting column, and the infrared laser sensor is internally provided with a laser transmitting and receiving device as a control switch connected to the microcomputer controller; the infrared laser sensor may be fixed to the beam bar.

3. The carving machine for the back grain of green tiles as claimed in claim 1, wherein the carving tool is internally provided with an electric or pneumatic high-speed rotating machine, the working head of the carving tool is in the shape of a drill and is connected to the high-speed rotating machine, and the included angles formed by the carving tool and the beam rod are arranged in opposite directions.

4. The carving machine for the back grain of the green tile as claimed in claim 1, wherein the carving knife is internally provided with an electric or pneumatic high-frequency vibrator, the working head of the carving knife is in the shape of one or more carving knives and is connected to the high-frequency vibrator, and acute included angles formed by the carving knives and the beam rod are staggered and opposite in direction.