CN109968468A - An environmentally friendly CNC machining device for sheet metal processing - Google Patents
An environmentally friendly CNC machining device for sheet metal processing Download PDFInfo
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- CN109968468A CN109968468A CN201711449600.6A CN201711449600A CN109968468A CN 109968468 A CN109968468 A CN 109968468A CN 201711449600 A CN201711449600 A CN 201711449600A CN 109968468 A CN109968468 A CN 109968468A
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- 238000003754 machining Methods 0.000 title claims abstract description 35
- 239000002184 metal Substances 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 239000000428 dust Substances 0.000 claims abstract description 47
- 238000000034 method Methods 0.000 claims abstract description 18
- 230000008569 process Effects 0.000 claims abstract description 14
- 239000002699 waste material Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000002023 wood Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000004049 embossing Methods 0.000 description 3
- 238000005553 drilling Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000033764 rhythmic process Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C9/00—Multi-purpose machines; Universal machines; Equipment therefor
- B27C9/04—Multi-purpose machines; Universal machines; Equipment therefor with a plurality of working spindles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
Abstract
本发明涉及一种用于板材加工的环保型数控加工装置，包括底座平台、设于底座平台上部的移动机架、安装在移动机架上的数控加工机构和除尘机构，沿底座平台的长度方向设有第一轨道，移动机架设于第一轨道的外侧，第一轨道内侧设有用于放置待加工板材的移动滑架，移动机架上部设有与第一轨道垂直的第二轨道，数控加工机构和除尘机构均安装在第二轨道上，移动滑架上设有真空吸盘组件，真空吸盘组件将待加工板材固定，数控加工机构对待加工板材进行加工，除尘机构将产生的粉尘予以脱除。与现有技术相比，本发明装置设有除尘机构，可及时将加工过程产生的粉尘予以去除，消除粉尘污染，有助于保持良好的操作环境。
The invention relates to an environment-friendly numerical control processing device for sheet metal processing, comprising a base platform, a mobile frame arranged on the upper part of the base platform, a numerical control processing mechanism and a dust removal mechanism installed on the mobile frame, along the length direction of the base platform There is a first rail, the mobile frame is arranged on the outer side of the first rail, the inner side of the first rail is provided with a mobile carriage for placing the plate to be processed, and the upper part of the mobile frame is provided with a second rail perpendicular to the first rail, CNC machining Both the mechanism and the dust removal mechanism are installed on the second track, and a vacuum suction cup assembly is arranged on the moving carriage. The vacuum suction cup assembly fixes the plate to be processed, the CNC machining mechanism processes the plate to be processed, and the dust removal mechanism removes the generated dust. Compared with the prior art, the device of the present invention is provided with a dust removal mechanism, which can remove the dust generated in the processing process in time, eliminate dust pollution, and help maintain a good operating environment.
Description
技术领域technical field
本发明涉及家具生产技术领域，具体涉及一种用于板材加工的环保型数控加工装置。The invention relates to the technical field of furniture production, in particular to an environment-friendly numerical control processing device for plate processing.
背景技术Background technique
目前，用于制作家具的板材种类繁多，其中，低密度板、中密度板、高密度板和颗粒板等木质板材由于具有重量轻、强度比高、弹性好、耐冲击、纹理色调丰富美观和加工容易等优点，已经成为家具制造中的一种常用材料。现有木质板材加工业以木质板材为原料，主要采用人工利用机械与可移动的工作平台配合使用进行加工作业，对板材进行开槽、钻孔、压刻细纹路和开榫等加工。虽然该作业方式在一定程度上能满足生产要求，但该方式由于工作平台采用驱动电机等动力源进行移动，使工作平台结构复杂、占用面积大和整个移动过程的动作程序繁多等缺点，从而大大降低板材加工的速度和效率，以及板材加工机构的实用性。现有板材加工过程中，一些加工机构在刀具的安装和更换工序依然需要人工操作，降低板材加工效率。此外，在对板材进行加工的过程中，如开槽、钻孔、压刻细纹路和开榫等加工过程，难以避免的会产生大量的木屑等粉尘，对操作环境带来巨大污染，严重危害操作工的身体健康。At present, there are many kinds of boards used to make furniture. Among them, wood boards such as low-density board, medium-density board, high-density board and particle board are light in weight, high in strength ratio, good in elasticity, impact resistance, rich in texture and color, beautiful and beautiful. It has the advantages of easy processing and so on, and has become a common material in furniture manufacturing. The existing wood panel processing industry uses wood panels as raw materials, and mainly uses manual use of machinery and movable working platforms for processing operations, and processes such as grooving, drilling, embossing fine lines and tenoning on the panels. Although this operation mode can meet the production requirements to a certain extent, this method greatly reduces the disadvantages of the work platform due to the use of power sources such as drive motors to move the work platform, which makes the work platform complex in structure, occupies a large area and has many action procedures in the entire moving process. The speed and efficiency of sheet metal processing, and the practicality of sheet metal processing mechanisms. In the existing sheet metal processing process, some processing mechanisms still require manual operation in the process of tool installation and replacement, which reduces sheet metal processing efficiency. In addition, in the process of processing the plate, such as grooving, drilling, embossing fine lines and tenoning, etc., a large amount of dust such as wood chips will inevitably be generated, which will bring huge pollution to the operating environment and cause serious harm. The health of the operator.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是为了解决上述问题而提供一种用于板材加工的环保型数控加工装置。The purpose of the present invention is to provide an environment-friendly numerical control processing device for sheet metal processing in order to solve the above problems.
本发明的目的通过以下技术方案实现：The object of the present invention is achieved through the following technical solutions:
一种用于板材加工的环保型数控加工装置，包括底座平台、设于底座平台上部的移动机架、安装在移动机架上的数控加工机构和除尘机构，沿所述底座平台的长度方向设有第一轨道，所述移动机架设于第一轨道的外侧，所述第一轨道内侧设有用于放置待加工板材的移动滑架，所述移动机架上部设有与第一轨道垂直的第二轨道，所述数控加工机构和除尘机构均安装在第二轨道上，所述移动滑架上设有真空吸盘组件，所述真空吸盘组件将待加工板材固定，所述数控加工机构对待加工板材进行加工，所述除尘机构将产生的粉尘予以脱除。An environment-friendly numerical control processing device used for sheet metal processing, comprising a base platform, a mobile frame arranged on the upper part of the base platform, a numerical control processing mechanism and a dust removal mechanism installed on the mobile frame, and are arranged along the length direction of the base platform. There is a first rail, the mobile frame is arranged on the outer side of the first rail, the inner side of the first rail is provided with a mobile carriage for placing the plate to be processed, and the upper part of the mobile frame is provided with a second rail perpendicular to the first rail. Two rails, the CNC machining mechanism and the dust removal mechanism are both installed on the second rail, the moving carriage is provided with a vacuum suction cup assembly, the vacuum suction cup assembly fixes the plate to be processed, and the CNC machining mechanism is to be processed. After processing, the dust removal mechanism removes the generated dust.
进一步地，所述真空吸盘组件由多个真空吸盘组成，所述真空吸盘呈阵列布置在移动滑架表面。Further, the vacuum suction cup assembly is composed of a plurality of vacuum suction cups, and the vacuum suction cups are arranged in an array on the surface of the moving carriage.
进一步地，所述真空吸盘呈方形，表面附有一层橡胶垫，真空吸盘设有多个吸孔，均与外部的真空发生装置相连接。Further, the vacuum suction cup is square, with a layer of rubber pad attached to the surface, and the vacuum suction cup is provided with a plurality of suction holes, all of which are connected with an external vacuum generating device.
进一步地，所述除尘机构靠近数控加工机构设置，所述除尘机构及数控加工机构沿第二轨道通过驱动组件移动，所述驱动组件包括传动履带(9)和驱动电机。Further, the dust removal mechanism is arranged close to the numerical control machining mechanism, and the dust removal mechanism and the numerical control machining mechanism are moved along the second track by a drive assembly, and the drive assembly includes a transmission track (9) and a drive motor.
进一步地，所述的除尘机构包括吸尘管，所述吸尘管下端环绕吸尘口设有呈束状的毛刷条带。Further, the dust removal mechanism includes a dust suction pipe, and the lower end of the dust suction pipe is provided with a bundle-shaped brush strip around the dust suction port.
进一步地，所述的数控加工机构设有多种类型的加工机头。Further, the CNC machining mechanism is provided with various types of machining heads.
进一步地，所述底座平台为截面呈凹型的长方体结构，底座平台的中间设有传送带，底座平台的末端设有用于收集碎屑的废料斗。Further, the base platform is a rectangular parallelepiped structure with a concave section, a conveyor belt is arranged in the middle of the base platform, and a waste hopper for collecting debris is arranged at the end of the base platform.
进一步地，所述的移动机架通过传动履带驱动沿第一轨道进行移动。Further, the moving frame is driven by the drive crawler to move along the first track.
本装置的具体工作原理为，将待加工板材放置在移动滑架上，通过移动滑架上的真空吸盘进行吸附固定，移动滑架上部的移动机架上设有数控加工机构，数控加工机构可以沿第二轨道进行移动，移动滑架可以沿第一轨道进行移动，从而实现数控加工机构在待加工板材上部任意区域进行移动，对需要加工的部位进行开槽、钻孔、压刻细纹路和开榫等加工。数控加工机构设有多种可以切换的加工机头，根据加工需要进行切换，在数控加工机构的附件设置了除尘机构，及时将在加工过程中产生的粉尘予以去除，避免造成粉尘污染，保持操作空间的良好环境。底部的木屑则可以通过传送带送出，收集至废料斗内。The specific working principle of the device is that the plate to be processed is placed on the moving carriage, and the vacuum suction cups on the moving carriage are used for adsorption and fixing. Moving along the second track, the mobile carriage can move along the first track, so that the CNC machining mechanism can move in any area on the upper part of the plate to be processed, and the parts to be processed can be grooved, drilled, embossed fine lines and Tenoning and other processing. The CNC machining mechanism is equipped with a variety of switchable processing heads, which can be switched according to the processing needs. A dust removal mechanism is set up in the accessories of the CNC machining mechanism to remove the dust generated during the processing in time to avoid dust pollution and maintain operation. Good environment for space. The wood chips at the bottom can be sent out through the conveyor belt and collected into the waste hopper.
与现有技术相比，本发明具有以下优点：Compared with the prior art, the present invention has the following advantages:
1、该装置设有除尘机构，在加工过程中与数控加工机构同步运行，可及时将加工过程产生的粉尘予以去除，消除粉尘污染，有助于保持良好的操作环境。1. The device is equipped with a dust removal mechanism, which runs synchronously with the CNC machining mechanism during the processing process, which can remove the dust generated in the processing process in time, eliminate dust pollution, and help maintain a good operating environment.
2、工作平台占用面积小，移动过程动作程序简单，提高板材加工的速度和效率。2. The working platform occupies a small area, and the movement procedure is simple in the moving process, which improves the speed and efficiency of sheet metal processing.
3、数控加工机构设有多种类型的加工机头，根据需要进行切换，不需要人工操作，加工节奏快，生产效率高。3. The CNC machining mechanism is equipped with various types of machining heads, which can be switched according to the needs, without manual operation, the machining rhythm is fast, and the production efficiency is high.
4、移动滑架和移动机架均可沿第一轨道移动，扩大了加工活动空间区域，可以对大面积板材进行加工。4. Both the mobile carriage and the mobile frame can move along the first track, which expands the processing activity space area and can process large-area plates.
附图说明Description of drawings
图1为本发明装置的结构示意图；Fig. 1 is the structural representation of the device of the present invention;
图2为图1的局部放大结构示意图；Fig. 2 is the partial enlarged structural schematic diagram of Fig. 1;
图中：底座平台1；移动机架2；移动滑架3；第一轨道4；数控加工机构5；除尘机构6；第二轨道7；真空吸盘8；传动履带9；传送带10；废料斗11。In the figure: base platform 1; mobile frame 2; mobile carriage 3; first track 4; CNC machining mechanism 5; dust removal mechanism 6; second track 7; vacuum suction cup 8; transmission track 9; conveyor belt 10; waste hopper 11 .
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
实施例1Example 1
一种用于板材加工的环保型数控加工装置，如图1、2所示，包括底座平台1、设于底座平台1上部的移动机架2、安装在移动机架2上的数控加工机构5和除尘机构6，沿底座平台1的长度方向设有第一轨道4，移动机架2设于第一轨道4的外侧，第一轨道4内侧设有用于放置待加工板材的移动滑架3，移动机架2上部设有与第一轨道4垂直的第二轨道7，数控加工机构5和除尘机构6均安装在第二轨道7上，移动滑架3上设有真空吸盘组件，真空吸盘组件将待加工板材固定，数控加工机构5对待加工板材进行加工，除尘机构6将产生的粉尘予以脱除。具体的，真空吸盘组件由多个真空吸盘8组成，真空吸盘8呈阵列布置在移动滑架3表面。真空吸盘8呈方形，表面附有一层橡胶垫，真空吸盘8设有多个吸孔，均与外部的真空发生装置相连接，真空发生装置可以采用真空泵。除尘机构6靠近数控加工机构5设置，除尘机构6及数控加工机构5沿第二轨道7通过驱动组件移动，驱动组件包括传动履带9和驱动电机，驱动电机带动传动履带9传动。除尘机构6包括吸尘管，吸尘管下端环绕吸尘口设有呈束状的毛刷条带，吸尘管与真空发生装置连接，毛刷条带有助于将粉尘卷起。数控加工机构5设有多种类型的加工机头，可根据需要进行切换，底座平台1为截面呈凹型的长方体结构，底座平台1的中间设有传送带10，底座平台1的末端设有用于收集碎屑的废料斗11。移动机架2通过传动履带9驱动沿第一轨道4进行移动。An environmentally friendly CNC machining device for sheet metal processing, as shown in Figures 1 and 2, includes a base platform 1, a mobile frame 2 arranged on the upper part of the base platform 1, and a numerical control processing mechanism 5 installed on the mobile frame 2. and dust removal mechanism 6, a first track 4 is arranged along the length direction of the base platform 1, the mobile frame 2 is arranged on the outside of the first track 4, and the inside of the first track 4 is provided with a moving carriage 3 for placing the plate to be processed, The upper part of the mobile frame 2 is provided with a second rail 7 that is perpendicular to the first rail 4. The numerical control machining mechanism 5 and the dust removal mechanism 6 are both installed on the second rail 7. The mobile carriage 3 is provided with a vacuum suction cup assembly. The vacuum suction cup assembly Fix the plate to be processed, the CNC machining mechanism 5 processes the plate to be processed, and the dust removal mechanism 6 removes the generated dust. Specifically, the vacuum suction cup assembly is composed of a plurality of vacuum suction cups 8 , and the vacuum suction cups 8 are arranged on the surface of the moving carriage 3 in an array. The vacuum suction cup 8 is square, with a layer of rubber pad attached to the surface. The vacuum suction cup 8 is provided with a plurality of suction holes, all of which are connected with an external vacuum generating device, and the vacuum generating device can use a vacuum pump. The dust removal mechanism 6 is arranged close to the numerical control machining mechanism 5, and the dust removal mechanism 6 and the numerical control machining mechanism 5 move along the second track 7 through the drive assembly. The dust-removing mechanism 6 includes a dust-absorbing pipe, and the lower end of the dust-absorbing pipe is provided with a bundle-shaped brush strip around the dust-absorbing port. The dust-absorbing pipe is connected with the vacuum generating device, and the brush strip helps to roll up the dust. The CNC machining mechanism 5 is provided with various types of machining heads, which can be switched according to needs. The base platform 1 is a cuboid structure with a concave cross-section. The middle of the base platform 1 is provided with a conveyor belt 10. Scrap hopper 11 for debris. The moving frame 2 is driven to move along the first track 4 by the drive crawler 9 .
具体使用时，将待加工板材放置在移动滑架3上，通过移动滑架3上的真空吸盘8进行吸附固定，移动滑架3上部的移动机架2上设有数控加工机构5，数控加工机构5可以沿第二轨道7进行移动，移动滑架3可以沿第一轨道4进行移动，从而实现数控加工机构5在待加工板材上部任意区域进行移动，对需要加工的部位进行开槽、钻孔、压刻细纹路和开榫等加工。数控加工机构5设有多种可以切换的加工机头，根据加工需要进行切换，在数控加工机构的附件设置了除尘机构6，及时将在加工过程中产生的粉尘予以去除，避免造成粉尘污染，保持操作空间的良好环境，底部的木屑则可以通过传送10送出，收集至废料斗11内。本装置可及时将加工过程产生的粉尘予以去除，消除粉尘污染，有助于保持良好的操作环境。In specific use, the plate to be processed is placed on the moving carriage 3, and is adsorbed and fixed by the vacuum suction cup 8 on the moving carriage 3. The moving frame 2 on the upper part of the moving carriage 3 is provided with a numerical control machining mechanism 5. The mechanism 5 can move along the second track 7, and the moving carriage 3 can move along the first track 4, so that the CNC machining mechanism 5 can move in any area on the upper part of the plate to be processed, and groove and drill the parts to be processed. Holes, embossing fine lines and tenoning, etc. The CNC machining mechanism 5 is equipped with a variety of switchable processing heads, which can be switched according to the processing needs. A dust removal mechanism 6 is set in the annex of the CNC machining mechanism to remove the dust generated during the processing in time to avoid dust pollution. To maintain a good environment of the operating space, the wood chips at the bottom can be sent out through the conveyor 10 and collected into the waste hopper 11 . The device can remove the dust generated in the processing process in time, eliminate dust pollution, and help maintain a good operating environment.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111687949A (en) * | 2020-06-28 | 2020-09-22 | 李桂华 | Environment-friendly numerical control machining device and method for machining plates |
| CN113997361A (en) * | 2021-11-16 | 2022-02-01 | 邱文成 | Plate type cutting machine |
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| CN105904894A (en) * | 2016-06-30 | 2016-08-31 | 合肥卡星数控设备有限公司 | High-precision plate processing and engraving equipment |
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| CN106142948A (en) * | 2016-08-03 | 2016-11-23 | 合肥卡星数控设备有限公司 | A kind of steadily feeding based plate processing engraving equipment |
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| CN206407479U (en) * | 2016-12-19 | 2017-08-15 | 济南品脉数控设备有限公司 | A kind of device for outputting waste material applied to bed piece |
| CN206465221U (en) * | 2017-02-22 | 2017-09-05 | 北京世纪百强家具有限责任公司 | Carpenter's lathe for machining with chip removal device |
| CN107511896A (en) * | 2017-09-08 | 2017-12-26 | 佛山维尚家具制造有限公司 | One kind is had furniture made to order sheet material kerve process equipment |
| CN207696693U (en) * | 2017-12-27 | 2018-08-07 | 震旦（中国）有限公司 | A kind of environment-friendly type numerical control processing apparatus for sheet fabrication |
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| CN105058142A (en) * | 2015-07-16 | 2015-11-18 | 济南星辉数控机械科技有限公司 | Plate type production line capable of automatically charging and discharging |
| CN105479241A (en) * | 2016-01-04 | 2016-04-13 | 东莞市南兴家具装备制造股份有限公司 | Automatic loading and unloading processing center production line |
| CN105904894A (en) * | 2016-06-30 | 2016-08-31 | 合肥卡星数控设备有限公司 | High-precision plate processing and engraving equipment |
| CN106142948A (en) * | 2016-08-03 | 2016-11-23 | 合肥卡星数控设备有限公司 | A kind of steadily feeding based plate processing engraving equipment |
| CN106042078A (en) * | 2016-08-05 | 2016-10-26 | 李华庆 | Full-automatic numerical control cutting machine |
| CN206140631U (en) * | 2016-11-02 | 2017-05-03 | 余志坤 | Sliding table saw with automatically, retrieve saw -dust function |
| CN206407479U (en) * | 2016-12-19 | 2017-08-15 | 济南品脉数控设备有限公司 | A kind of device for outputting waste material applied to bed piece |
| CN206465221U (en) * | 2017-02-22 | 2017-09-05 | 北京世纪百强家具有限责任公司 | Carpenter's lathe for machining with chip removal device |
| CN107511896A (en) * | 2017-09-08 | 2017-12-26 | 佛山维尚家具制造有限公司 | One kind is had furniture made to order sheet material kerve process equipment |
| CN207696693U (en) * | 2017-12-27 | 2018-08-07 | 震旦（中国）有限公司 | A kind of environment-friendly type numerical control processing apparatus for sheet fabrication |
Cited By (2)
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| CN111687949A (en) * | 2020-06-28 | 2020-09-22 | 李桂华 | Environment-friendly numerical control machining device and method for machining plates |
| CN113997361A (en) * | 2021-11-16 | 2022-02-01 | 邱文成 | Plate type cutting machine |
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Application publication date: 20190705 |