CN211566727U - Automatic production line for embedding and shaping fan blades - Google Patents
Automatic production line for embedding and shaping fan blades Download PDFInfo
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- CN211566727U CN211566727U CN201922383949.5U CN201922383949U CN211566727U CN 211566727 U CN211566727 U CN 211566727U CN 201922383949 U CN201922383949 U CN 201922383949U CN 211566727 U CN211566727 U CN 211566727U
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- manipulator
- injection molding
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Abstract
The utility model provides a fan blade embedding and shaping automatic production line, which comprises an injection molding machine, a manipulator, a positioning mechanism for shaping the shaped fan blade, a conveyer belt for conveying the shaped fan blade, and a vibrating disc for outputting an insert; the manipulator is arranged above the injection molding machine through a support frame and can move along the directions of XYZ axes, and the conveying belt, the positioning mechanism and the vibration disc are sequentially arranged on one side of the injection molding machine; when the injection molding machine opens the mold, the manipulator enters the mold of the injection molding machine, inserts the insert into the fan blade fixed mold, takes out the molded fan blade from the fan blade movable mold, closes the mold of the injection molding machine, puts the molded fan blade into the positioning mechanism for molding, takes out the molded fan blade from the positioning mechanism, puts the molded fan blade on the conveying belt, takes out the insert from the vibration disc, stands by above the mold of the injection molding machine again, and circulates in sequence for full-automatic production.
Description
Technical Field
The utility model relates to a flabellum assembly manufacturing technology field, concretely relates to automatic production line for fan blade mosaic forming.
Background
The existing fan blade embedding and the later shaping conveying technology are mostly completed by manual operation or performed by a semi-automatic production line, so that the problems of low production efficiency, high manufacturing cost, high repetitive operation, poor product consistency and the like are caused. Therefore, there is a need for developing a new automatic production line.
SUMMERY OF THE UTILITY MODEL
To prior art not enough, the utility model provides a design automatic production line is inlayed to flabellum, through the improvement to manipulator action mode, to arranging and optimizing of all whole processes to and manipulator and the structural improvement of forming mechanism, fully solved unable full automatic production's among the prior art problem.
The technical scheme of the utility model is realized like this:
a fan blade embedding and shaping automatic production line automatically embeds inserts in fan blades and comprises an injection molding machine for injection molding, a manipulator for taking and placing the fan blades and the inserts, a positioning mechanism for shaping the formed fan blades, a conveying belt for conveying the shaped fan blades and a vibrating disc for outputting the inserts; the manipulator is arranged above the injection molding machine through a support frame and can move along the directions of XYZ axes, and the conveying belt, the positioning mechanism and the vibration disc are sequentially arranged on one side of the injection molding machine; the manipulator sucks the insert from the vibration disc to stand by above the injection molding machine, when the injection molding machine opens the mold, the manipulator enters the mold of the injection molding machine, inserts the insert into the fan blade fixed mold, the manipulator takes out the molded fan blade from the fan blade movable mold, the injection molding machine closes the mold, the manipulator puts the molded fan blade into the positioning mechanism to mold the molded fan blade, the manipulator takes out the molded fan blade from the positioning mechanism and puts the molded fan blade on the conveying belt, the manipulator takes out the insert from the vibration disc and stands by above the injection molding machine mold again, and full-automatic production is performed in a circulating mode sequentially.
The automatic production line for embedding and shaping the fan blades is characterized in that the positioning mechanism is provided with three positioning stations, namely a first positioning station, a second positioning station and a third positioning station, and each station is provided with a positioning tool; the mechanical arm sequentially places the molded fan blades from the first positioning station, the second positioning station and the third positioning station, and when the mechanical arm places the molded fan blades on the positioning tool of the third positioning station, the molded fan blades are taken away from the positioning tool of the first positioning station; the manipulator puts the formed fan blades on the positioning tool of the first positioning station, and takes the formed fan blades away from the positioning tool of the second positioning station; and the manipulator puts the formed fan blades on the positioning tool at the second positioning station, takes the formed fan blades away from the positioning tool at the third positioning station, and the steps are sequentially and circularly carried out.
The utility model provides a design automatic production line is inlayed to flabellum, location frock is including setting up the design bottom plate in the positioning mechanism frame to and the design subassembly that sets up along design bottom plate circumference equipartition, the design subassembly is used for pressing from both sides tightly and supplementary the shaping flabellum is stereotyped, the quantity of design subassembly is unanimous with the blade number that the flabellum has.
The automatic fan blade embedding and shaping production line is characterized in that the shaping assembly is provided with a bottom positioning block arranged on a shaping bottom plate, an angle-adjustable positioning plate arranged on the bottom positioning block, a top block arranged on the angle-adjustable positioning plate, a pressing cylinder arranged on the shaping bottom plate, and a pressing block arranged above the top block and connected with a piston rod of the pressing cylinder; the kicking block has with flabellum blade assorted first wedge, the briquetting have with flabellum blade assorted second wedge, first wedge sets up with the second wedge relatively, the kicking block acts on flabellum blade from flabellum blade's below, compress tightly the cylinder and drive the briquetting and act on flabellum blade from flabellum blade's top, the second wedge of first wedge through the kicking block and briquetting is pressing from both sides tightly and supplementary stereotype to the shaping flabellum blade.
The utility model provides an automatic production line of stereotyping is inlayed to flabellum, the angularly adjustable locating plate has the arc through-hole, the screw thread through-hole has on the end locating piece, the bolt passes arc through-hole and screw thread through-hole in proper order with the mounting end of angularly adjustable locating plate on the locating piece, through the position of adjusting bolt in the arc through-hole, then the angle of angularly adjustable locating plate is adjusted, adjusts the inclination of the first wedge of kicking block then, makes first wedge and flabellum blade laminating.
The utility model provides a fan blade is inlayed and is stereotyped automatic production line, set up X axle track, Y axle track and Z axle track on the support frame, the X axle track of manipulator edge, Y axle track or Z axle track make XYZ axle direction motion, the tip that the manipulator is used for getting fan blade and mold insert has the vacuum chuck that is used for absorbing the fan blade root to and be used for adsorbing the piece of inhaling of mold insert, it has the absorption die cavity with mold insert appearance assorted to inhale the piece, just empty sucking disc place plane and inhaling the planar contained angle in piece absorption die cavity and be 90 degrees.
The utility model discloses following beneficial effect has:
utilize the utility model relates to a flabellum product of design automatic production line output is inlayed to flabellum, not only the steady quality, the uniformity is high, has still increased substantially production efficiency, shortens production cycle, and unmanned safety threatens, realizes full automation requirement.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic structural view of an automatic production line for fan blade insert molding of the present invention;
fig. 2 is a schematic structural view of the middle positioning tool 3.1 of the present invention;
fig. 3 is a schematic view of a partial structure of the end of the robot of the present invention.
The attached drawings are as follows: an injection molding machine 1; the manipulator 2, the vacuum chuck 2.1, the suction block 2.2, the fixing plate 2.3 and the suction mounting plate 2.4; the device comprises a positioning mechanism 3, a positioning tool 3.1, a shaping bottom plate 3.2, a bottom positioning block 3.3, an angle-adjustable positioning plate 3.4, a top block 3.5, a pressing cylinder 3.6 and a pressing block 3.7; a conveyor belt 4; a vibrating disk 5; fan blades 6.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
As shown in fig. 1-3, an automatic production line for fan blade inlay and sizing automatically inlays inserts in fan blades 6, which comprises an injection molding machine 1 for injection molding, a manipulator 2 for picking and placing fan blades 6 and inserts, a positioning mechanism 3 for sizing the molded fan blades 6, a conveyer belt 4 for conveying the sized fan blades 6, and a vibrating plate 5 for outputting inserts; the manipulator 2 is arranged above the injection molding machine through a support frame, the manipulator 2 can move along the directions of XYZ axes, and the conveying belt 4, the positioning mechanism 3 and the vibrating disc 5 are sequentially arranged on one side of the injection molding machine 1; the manipulator 2 absorbs the insert from the vibration disc 5 to stand by above the injection molding machine 1, when the injection molding machine 1 opens the mold, the manipulator 2 enters the mold of the injection molding machine 1 to insert the insert into the fan blade fixed mold, the manipulator 2 takes out the molded fan blade 6 from the fan blade movable mold, the injection molding machine 1 closes the mold, the manipulator 2 puts the molded fan blade 6 into the positioning mechanism 3 to mold the fan blade, the manipulator 2 takes out the molded fan blade 6 from the positioning mechanism 3 and puts the molded fan blade on the conveying belt 4, the manipulator 2 takes out the insert from the vibration disc 5 again, stands by above the mold of the injection molding machine 1 again, and the full-automatic production is performed in a circulating mode in sequence.
The positioning mechanism 3 is provided with three positioning stations, namely a first positioning station, a second positioning station and a third positioning station, and each station is provided with a positioning tool 3.1; the manipulator 2 sequentially places the formed fan blades 6 from the positioning tools 3.1 on the first positioning station, the second positioning station and the third positioning station, and when the manipulator 2 places the formed fan blades 6 on the positioning tool 3.1 on the third positioning station, the formed fan blades 6 are taken away from the positioning tool 3.1 on the first positioning station; the manipulator 2 puts the formed fan blade 6 on the positioning tool 3.1 of the first positioning station, and takes the formed fan blade 6 away from the positioning tool 3.1 of the second positioning station; and the manipulator 2 puts the formed fan blades 6 on the positioning tool 3.1 of the second positioning station, takes the formed fan blades 6 away from the positioning tool 3.1 of the third positioning station, and sequentially and circularly performs the steps.
The fixture shown in fig. 2 comprises a shaping bottom plate 3.2 arranged on a frame of the positioning mechanism 3 and shaping assemblies uniformly distributed along the circumferential direction of the shaping bottom plate 3.2, wherein the shaping assemblies are used for clamping and assisting the shaped fan blades 6 to be shaped, and the number of the shaping assemblies is consistent with the number of the fan blades 6. The shaping assembly is provided with a bottom positioning block 3.3 arranged on a shaping bottom plate, an angle-adjustable positioning plate 3.4 arranged on the bottom positioning block 3.3, a top block 3.5 arranged on the angle-adjustable positioning plate 3.4, a pressing cylinder 3.6 arranged on the shaping bottom plate 3.2, and a pressing block 3.7 arranged above the top block 3.5 and connected with a piston rod of the pressing cylinder 3.6; ejector block 3.5 have with flabellum blade assorted first wedge, briquetting 3.7 have with flabellum blade assorted second wedge, first wedge sets up with the second wedge relatively, ejector block 3.5 acts on flabellum blade from flabellum blade's below, compress tightly cylinder 3.6 and drive briquetting 3.7 and act on flabellum blade from flabellum blade's top, press from both sides tightly and assist the design with briquetting 3.7's second wedge face through ejector block 3.5 first wedge.
Angle-adjustable locating plate 3.4 has arc through-hole 3.4.1, have the screw thread through-hole on the end locating piece 3.3, the bolt passes arc through-hole 3.4.1 and screw thread through-hole in proper order on with the installation end locating piece 3.3 of angle-adjustable locating plate 3.4, through adjusting bolt in the position of arc through-hole 3.4.1, then angle of angle-adjustable locating plate 3.4 is adjusted, then adjusts the inclination of the first wedge face of kicking block 3.5, makes first wedge face and flabellum blade laminate.
The automatic insert picking and placing device is characterized in that an X-axis track, a Y-axis track and a Z-axis track are arranged on the support frame, the manipulator 2 is driven by a servo motor to move along the X-axis track, the Y-axis track or the Z-axis track in the XYZ direction, a vacuum sucker 2.1 used for sucking the root of the fan blade 6 and a sucking block 2.2 used for sucking the insert are arranged at the end part, used for picking and placing the fan blade 6 and the insert, of the manipulator 2 as shown in figure 3, and the sucking block 2.2 is provided with a sucking cavity matched with the shape of the insert. Preferably, the end of the manipulator 2 for picking and placing the fan blade 6 and the insert has a fixing plate 2.3, the vacuum chuck 2.1 is mounted on the fixing plate 2.3, an L-shaped suction mounting plate 2.4 is arranged at the bottom end of the fixing plate 2.3, one side wall of the L-shaped suction mounting plate 2.4 is mounted at the bottom end of the fixing plate 2.3, and a suction block 2.2 is mounted on the other side wall, so that an included angle between the plane where the vacuum chuck 2.1 is located and the plane where the suction block 2.2 sucks the cavity is located is 90 degrees.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
Furthermore, the terms "first", "second", "element i", "element ii" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implying a number of technical features indicated. Thus, features defined as "first", "second", "element i", "element ii" may explicitly or implicitly include one or more of such features. In the description of the present invention, "plurality" or "a plurality" means two or more unless specifically limited otherwise.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. An automatic production line for embedding and shaping fan blades is characterized by comprising an injection molding machine for injection molding, a manipulator for taking and placing the fan blades and the insert, a positioning mechanism for shaping the shaped fan blades, a conveying belt for conveying the shaped fan blades, and a vibrating disc for outputting the insert; the manipulator is arranged above the injection molding machine through a support frame and can move along the directions of XYZ axes, and the conveying belt, the positioning mechanism and the vibration disc are sequentially arranged on one side of the injection molding machine; the manipulator sucks the insert from the vibration disc to stand by above the injection molding machine, when the injection molding machine opens the mold, the manipulator enters the mold of the injection molding machine, inserts the insert into the fan blade fixed mold, the manipulator takes out the molded fan blade from the fan blade movable mold, the injection molding machine closes the mold, the manipulator puts the molded fan blade into the positioning mechanism to mold the molded fan blade, the manipulator takes out the molded fan blade from the positioning mechanism and puts the molded fan blade on the conveying belt, the manipulator takes out the insert from the vibration disc and stands by above the injection molding machine mold again, and full-automatic production is performed in a circulating mode sequentially.
2. The automatic fan blade embedding and sizing production line of claim 1, wherein the positioning mechanism comprises three positioning stations, namely a first positioning station, a second positioning station and a third positioning station, and each positioning station is provided with a positioning tool; the mechanical arm sequentially places the molded fan blades from the first positioning station, the second positioning station and the third positioning station, and when the mechanical arm places the molded fan blades on the positioning tool of the third positioning station, the molded fan blades are taken away from the positioning tool of the first positioning station; the manipulator puts the formed fan blades on the positioning tool of the first positioning station, and takes the formed fan blades away from the positioning tool of the second positioning station; and the manipulator puts the formed fan blades on the positioning tool at the second positioning station, takes the formed fan blades away from the positioning tool at the third positioning station, and the steps are sequentially and circularly carried out.
3. The automatic fan blade inlaying and sizing production line of claim 2, wherein the positioning tool comprises a sizing bottom plate arranged on the frame of the positioning mechanism and sizing assemblies uniformly distributed along the circumferential direction of the sizing bottom plate, the sizing assemblies are used for clamping and assisting the formed fan blades to be sized, and the number of the sizing assemblies is consistent with the number of the fan blades.
4. The automatic fan blade inlaying and sizing production line of claim 3, wherein the sizing assembly is provided with a bottom positioning block mounted on the sizing bottom plate, an angle-adjustable positioning plate mounted on the bottom positioning block, a top block arranged on the angle-adjustable positioning plate, a pressing cylinder mounted on the sizing bottom plate, and a pressing block arranged above the top block and connected with a piston rod of the pressing cylinder; the kicking block has with flabellum blade assorted first wedge, the briquetting have with flabellum blade assorted second wedge, first wedge sets up with the second wedge relatively, the kicking block acts on flabellum blade from flabellum blade's below, compress tightly the cylinder and drive the briquetting and act on flabellum blade from flabellum blade's top, the second wedge of first wedge through the kicking block and briquetting is pressing from both sides tightly and supplementary stereotype to the shaping flabellum blade.
5. The automatic fan blade inlaying and sizing production line as claimed in claim 4, wherein the angle-adjustable positioning plate has an arc-shaped through hole, the bottom positioning block has a threaded through hole, the bolt sequentially passes through the arc-shaped through hole and the threaded through hole to mount the angle-adjustable positioning plate on the bottom positioning block, and the angle of the angle-adjustable positioning plate is adjusted by adjusting the position of the bolt in the arc-shaped through hole, so as to adjust the inclination angle of the first wedge-shaped surface of the top block, and the first wedge-shaped surface is attached to the fan blade.
6. The automatic fan blade inlaying and sizing production line according to claim 1, wherein the support frame is provided with an X-axis track, a Y-axis track and a Z-axis track, the manipulator is driven by a servo motor to move along the X-axis track, the Y-axis track or the Z-axis track in XYZ-axis directions, the end of the manipulator for taking and placing the fan blades and the inserts is provided with a vacuum chuck for sucking roots of the fan blades and a suction block for sucking the inserts, the suction block is provided with a suction cavity matched with the shapes of the inserts, and an included angle between a plane where the vacuum chuck is located and a plane where the suction block is located and the suction cavity is 90 degrees.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922383949.5U CN211566727U (en) | 2019-12-26 | 2019-12-26 | Automatic production line for embedding and shaping fan blades |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922383949.5U CN211566727U (en) | 2019-12-26 | 2019-12-26 | Automatic production line for embedding and shaping fan blades |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211566727U true CN211566727U (en) | 2020-09-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922383949.5U Active CN211566727U (en) | 2019-12-26 | 2019-12-26 | Automatic production line for embedding and shaping fan blades |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211566727U (en) |
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2019
- 2019-12-26 CN CN201922383949.5U patent/CN211566727U/en active Active
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