CN211566328U - Automatic maintenance device for concrete components of highway engineering - Google Patents
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Abstract
本实用新型涉及混凝土的养护装置,尤其涉及公路工程混凝土构件自动养护装置。包括水箱和太阳能电池板,所述水箱的内部设置有水泵,所述水泵与水箱的一侧壁固定连接,所述水泵的出水端设置有出水管,所述出水管从水箱侧壁的上部引出,所述水箱的上端设置有箱盖,所述箱盖的上方设置有太阳能电池板的安装底座,所述安装底座与箱盖之间固定连接,所述安装底座的上方固定设置有支撑架,所述太阳能电池板与支撑架之间倾斜铰接,所述水箱的底部还设有方便移动的滚轮。本装置便于拆迁和运输,改善了偏远地区安装水管和电线不便的问题和浪费人力的问题,对传统的土工布覆盖进行保湿的方式,在土工布的浪费和补水不及时的情况得到了一定的改进。
The utility model relates to a curing device for concrete, in particular to an automatic curing device for concrete components of highway engineering. It includes a water tank and a solar panel. A water pump is arranged inside the water tank. The water pump is fixedly connected to a side wall of the water tank. The water outlet of the water pump is provided with a water outlet pipe, and the water outlet pipe is drawn from the upper part of the side wall of the water tank. , the upper end of the water tank is provided with a box cover, the top of the box cover is provided with a mounting base for solar panels, the mounting base and the box cover are fixedly connected, and a support frame is fixed above the mounting base, The solar cell panel and the support frame are tilted and hinged, and the bottom of the water tank is also provided with rollers for easy movement. The device is convenient for demolition and transportation, improves the problem of inconvenient installation of water pipes and wires in remote areas and the problem of wasting manpower, and the traditional way of moisturizing geotextile covering, in the case of waste of geotextiles and untimely water replenishment, certain benefits have been obtained. Improve.
Description
技术领域technical field
本实用新型涉及混凝土的养护装置,尤其涉及公路工程混凝土构件自动养护装置。The utility model relates to a curing device for concrete, in particular to an automatic curing device for concrete components of highway engineering.
背景技术Background technique
混凝土是土木施工最常见的一种材料,常见的混凝土主要是以水泥为胶凝材料,以砂和石子为骨料,加水混合制成的水泥混凝土。水泥混凝土在浇筑之后,水泥混凝土将会慢慢的凝结硬化,来达到所需的强度要求。Concrete is the most common material in civil construction. Common concrete is mainly cement concrete, which is made of cement as cementitious material, sand and stone as aggregate, and mixed with water. After the cement concrete is poured, the cement concrete will slowly set and harden to achieve the required strength requirements.
混凝土在浇筑之后,如果遇到高温天气,则水泥混凝土中的水分会被蒸发,形成脱水的现象,使水泥凝胶体颗粒不能充分的水化,不能转化为稳定的结晶颗粒,缺乏一定的粘度,使水泥混凝土不能更好的依附在建筑体的表面,从而使混凝土从建筑表面脱落,而且如果水分蒸发过快,会导致水泥混凝土收缩过快,容易形成开裂的现象,并且强度也达不到土木建筑的要求。由此可见,在混凝土养护的时候,保持相应的湿度,是非常有必要的。After the concrete is poured, if it encounters high temperature weather, the water in the cement concrete will be evaporated, resulting in a phenomenon of dehydration, so that the cement gel particles cannot be fully hydrated, cannot be converted into stable crystalline particles, and lack a certain viscosity. , so that the cement concrete can not be better attached to the surface of the building body, so that the concrete falls off the building surface, and if the water evaporates too fast, it will cause the cement concrete to shrink too fast, and it is easy to form cracks, and the strength is not enough. Civil construction requirements. It can be seen that it is very necessary to maintain the corresponding humidity during concrete curing.
但是混凝土浇筑的场地是不可控的,哪里有需要就要去哪里进行浇筑,所以在一些比较偏僻地区,由于水源离施工场地较远,如果需要对混凝土进行养护,增加其湿度,则需要接很长的管道到施工现场,这样不仅拖慢施工进度,还会造成一定的人力资源浪费。还有一种常见的办法就是在其表面覆盖湿润的土工布进行保湿,由于混凝土的浇筑面积比较广,可以想象需要多少的土工布才能对浇筑的混凝土进行全面的覆盖,造成的土工布浪费也是一个不可忽视的问题。However, the site where concrete is poured is uncontrollable. Wherever it is needed, it must be poured. Therefore, in some remote areas, since the water source is far away from the construction site, if the concrete needs to be maintained and its humidity is increased, it needs to be connected very quickly. The long pipeline to the construction site will not only slow down the construction progress, but also cause a certain waste of human resources. Another common method is to cover the surface with wet geotextile for moisturizing. Since the concrete pouring area is relatively wide, it is conceivable how much geotextile is needed to fully cover the poured concrete, and the waste of geotextile is also a problem. issues that cannot be ignored.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提出公路工程混凝土构件自动养护装置,用以解决水源离混凝土浇筑地方比较偏远,造成的养护不便,浪费人力的问题,以及解决传统的土工布覆盖保湿的方式中,造成的补水不及时和土工布浪费的问题。The purpose of the utility model is to propose an automatic maintenance device for concrete components of highway engineering, which is used to solve the problems of inconvenient maintenance and waste of manpower caused by the remoteness of the water source from the place where the concrete is poured, and to solve the problems caused by the traditional way of covering and moisturizing with geotextiles. The problem of untimely replenishment and waste of geotextiles.
为解决上述技术问题,本实用新型采用的技术手段如下:In order to solve the above-mentioned technical problems, the technical means adopted by the present utility model are as follows:
公路工程混凝土构件自动养护装置,包括水箱和太阳能电池板,所述水箱的内部设置有水泵,所述水泵与水箱的一侧壁固定连接,所述水泵的出水端设置有出水管,所述出水管从水箱侧壁的上部引出,所述水箱的上端设置有箱盖,所述箱盖的上方设置有太阳能电池板的安装底座,所述安装底座与箱盖之间固定连接,所述安装底座的上方固定设置有支撑架,所述太阳能电池板与支撑架之间倾斜铰接,所述水箱的底部还设有方便移动的车轮。An automatic maintenance device for concrete components of highway engineering, including a water tank and a solar panel, a water pump is arranged inside the water tank, the water pump is fixedly connected to a side wall of the water tank, and a water outlet pipe is arranged at the water outlet end of the water pump, and the outlet The water pipe is drawn out from the upper part of the side wall of the water tank, the upper end of the water tank is provided with a box cover, and the installation base of the solar panel is arranged above the box cover, and the installation base and the box cover are fixedly connected, and the installation base The upper part of the water tank is fixedly provided with a support frame, the solar panel and the support frame are tilted and hinged, and the bottom of the water tank is also provided with wheels for easy movement.
本实用新型通过太阳能电池板对水泵进行供电,使水泵对水箱内的水进行抽取,再通过出水管上的旋转喷头喷洒在混凝土的表面,出水管由铁质水管和不锈钢波纹管交错串接而成,不锈钢波纹管可以进行弯折,以适应各种需要保湿的工况,保证混凝土能有较好的凝结和硬化。铁质水管和不锈钢波纹管之间采用螺纹连接,无需使用的时候可以拆开存放,节约空间,所以本装置便于拆迁和运输,可以使用的工况很广,改善了偏远地区安装水管和电线不便的问题和浪费人力的问题,对传统的土工布覆盖进行保湿的方式,在土工布的浪费和补水不及时的情况得到了一定的改进。The utility model supplies power to the water pump through the solar cell panel, so that the water pump can extract the water in the water tank, and then spray the water on the surface of the concrete through the rotating nozzle on the water outlet pipe. The stainless steel corrugated pipe can be bent to adapt to various working conditions that require moisturizing, so as to ensure that the concrete can have better coagulation and hardening. The threaded connection between the iron water pipe and the stainless steel corrugated pipe can be disassembled and stored when not in use, saving space, so the device is easy to dismantle and transport, and can be used in a wide range of working conditions, which improves the inconvenience of installing water pipes and wires in remote areas. The traditional way of moisturizing the geotextile covering has been improved to a certain extent in the case of the waste of geotextiles and the untimely replenishment of water.
进一步,所述出水管的下壁设有铰接块,包括上铰接块和下铰接块,所述上铰接块与出水管的下壁固定连接,所述上铰接块和下铰接块之间采用螺栓进行铰接,其有益之处在于:上下铰接块之间采用铰接的方式,可以使支腿在出水管的轴向方向上进行移动,可以将支腿收纳贴在出水管上,减小占用空间,方便收纳和运输。Further, the lower wall of the water outlet pipe is provided with a hinge block, including an upper hinge block and a lower hinge block, the upper hinge block is fixedly connected with the lower wall of the water outlet pipe, and bolts are used between the upper hinge block and the lower hinge block. The advantage of hinged joint is that the upper and lower hinged blocks are hinged, so that the outrigger can move in the axial direction of the water outlet pipe, and the outrigger can be stored and attached to the water outlet pipe to reduce the occupied space. Easy to store and transport.
进一步,所述下铰接块在出水管的轴向方向的两侧分别设置有一个支腿,所述两个支腿与下铰接块之间采用螺栓铰接,其有益之处在于:不使用出水管的时候可以将两个支腿合拢,便于收纳。Further, the lower hinge block is respectively provided with a leg on both sides of the water outlet pipe in the axial direction, and the two legs are hinged with the lower hinge block by bolts, which is beneficial in that the water outlet pipe is not used. You can fold the two legs together for easy storage.
进一步,所述箱盖设置为两部分,两部分之间采用合页连接,安放太阳能电池板的一部分与水箱之间固定连接,其有益之处在于:一端的箱盖可以打开,方便操作人员进行及时的补水。Further, the box cover is set in two parts, the two parts are connected by hinges, and the part where the solar panel is placed is fixedly connected with the water tank. The advantages are that the box cover at one end can be opened, which is convenient for operators to Timely replenishment.
进一步,所述水箱底部的一侧面上装有液位感应器,其有益之处在于:在水箱内水量不足的时候,及时提醒操作人员进行加水,防止水泵作无用功,损坏水泵。Further, a liquid level sensor is installed on one side of the bottom of the water tank, which is beneficial in that: when the water volume in the water tank is insufficient, the operator is reminded to add water in time to prevent the water pump from doing useless work and damaging the water pump.
进一步,所述安装底座上表面还设有湿度感应器,其有益之处在于:在空气湿度达到混凝土凝结硬化的标准时,可以提醒操作人员不使用本装置,达到节约用水的效果。Further, the upper surface of the installation base is also provided with a humidity sensor, which is beneficial in that when the air humidity reaches the standard of concrete condensation and hardening, the operator can be reminded not to use the device to achieve the effect of saving water.
进一步,所述出水管的上端设有一排旋转喷头,其有益之处在于:旋转喷头可以使水流的喷洒更加的均匀,覆盖的面积更广。Further, the upper end of the water outlet pipe is provided with a row of rotating nozzles, which is beneficial in that the rotating nozzles can make the spraying of the water flow more uniform and cover a wider area.
进一步,所述支腿的下端设置有防滑保护套,其有益之处在于:支腿的占地面积小,增加一个防滑保护套不仅可以增大接触面积防止混泥土面被破坏的同时还能防止支腿打滑。Further, the lower end of the outrigger is provided with a non-slip protective cover, which is beneficial in that the outrigger has a small footprint, and adding a non-slip protective cover can not only increase the contact area to prevent the concrete surface from being damaged, but also prevent the concrete surface from being damaged. Outrigger slips.
附图说明Description of drawings
图1为本发明实施例的立体示意图。FIG. 1 is a schematic perspective view of an embodiment of the present invention.
图2为本发明实施例的剖视图。FIG. 2 is a cross-sectional view of an embodiment of the present invention.
图3为本发明实施例的出水管示意图。FIG. 3 is a schematic diagram of a water outlet pipe according to an embodiment of the present invention.
图4为本发明实施例的支腿铰接部分局部示意图。FIG. 4 is a partial schematic diagram of a hinge part of an outrigger according to an embodiment of the present invention.
具体实施方式Detailed ways
下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:
说明书附图中的附图标记包括:水箱1、箱盖2、安装底座3、支撑架4、太阳能电池板5、出水管6、滚轮7、水泵8、液位感应器9、湿度感应器10、铁质水管11、不锈钢波纹管12、旋转喷头13、支腿14、上铰接块15、下铰接块16、合页17。The reference signs in the drawings include: water tank 1,
需要提前说明的是,在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。It should be noted in advance that in the present invention, unless otherwise expressly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
具体实施过程如下:The specific implementation process is as follows:
如图1和图2所示,一种太阳能的可移动混凝土养护装置,在该装置中太阳能电池板5为追光式太阳能电池板,以及液位感应器9、湿度感应器10以及用以采集前述感应器数据,并发出控制指令的单片机为比较成熟的现有技术,在本实施例中不做过多的解释。从图中我们可以看到该装置水箱1部分的大致结构,该装置包括水箱1,在水箱1的内部的一侧设置有水泵8,水泵8固定连接在水箱1的侧壁上,水泵8的出水口连接有出水管6,在水箱1的内部还设置有液位感应器9,当水箱1的液位低于液位感应器9所在位置的时候,液位感应器9将数据传递给单片机,单片机控制发出信息提醒操作人员对水箱1内及时的进行补水,避免水泵8的空运转使水泵8损坏。在水箱1的下端设置有4个滚轮7,设置滚轮7的有益之处在于方便该水箱1的移动,节省劳动力。As shown in Figures 1 and 2, a solar-powered mobile concrete curing device, in which the
在水箱1的上方设有箱盖2,箱盖2分为两部分,另个部分之间采用合页17进行连接,一部分与水箱1之间固定连接用于安装太阳能电池板5的安装底座3,另一部分可以在合页17的铰接下自由开合,打开之后作为水箱1的加水口。在太阳能电池板5的底座上设有湿度感应器10,设置湿度感应器10的目的在于,在雨后这种空气湿度较大的天气,湿度感应器10会做出警示,提醒操作人员无需对混凝土进行浇灌,达到节约用水的目的。安装底座3上固定连接有支撑架4,太阳能电池板5与支撑件之间进行铰接,在本装置中太阳能电池板5采用的是单晶100w的光伏板和60A蓄电池作为系统电源,同时采用了太阳光自动跟踪装置,随阳光照射方向旋转,最大程度利用太阳能,其中液位感应器9和湿度感应器10与蓄电池之间电性连接。A
进一步:该装置配有一个和其适用的配套APP,当液位感应器9检测到水位较低的时候,单片机进行数据处理之后,给手机APP发出信号,提醒操作人员进行加水,当湿度感应器10检测到空气中的湿度较大的时候,相应的单片机给手机APP发出信号,提示操作人员关闭本装置,达到节水节能的效果。Further: the device is equipped with a matching APP that is suitable for it. When the liquid level sensor 9 detects that the water level is low, the single-chip microcomputer will send a signal to the mobile phone APP after data processing to remind the operator to add water. When the
图3和图4展现的是出水管6的具体结构,本装置中的出水管6由两部分组成,一部分是与常规水管一样的铁质水管11,另一部分为不锈钢波纹管12,二者之间通过波纹管上的螺纹套(图中未标识)和铁质水管11上的螺纹相连接,采用这样的连接方式的好出在通过螺纹连接安装和拆卸都很方便,在不同的工况需要的出水管6长度也不相同,可以根据不同的工况选择不同的铁质水管11和不锈钢波纹管12进行连接。Figures 3 and 4 show the specific structure of the
其中两节铁质水管11之间采用不锈钢波纹管12进行连接的有益之处在于:不锈钢波纹管12是一种可以弯曲的软管,连接处可以弯曲可以使出水管6适应更多的工况,可以根据需要进行不同的弯曲分布。当然连接处采用其他可以弯曲的软管也在本实用新型的保护范围内。The advantage of using the stainless steel corrugated
在铁质水管11的下壁设有上铰接块15,上铰接块15与铁质水管11的下壁之间固定连接,上铰接块15和下铰接块16之间采用螺栓进行铰接,下铰接块16在出水管6的轴向方向的两侧分别设有支腿14,支腿14和下铰接块16之间同样是采用螺栓进行铰接。The lower wall of the
采用螺栓进行铰接的好出在于:首先是结构相对简单,其次是当支腿14张开一定的角度之后,需要对其进行限位,这时候只需要把螺帽拧紧就能实现,还有就是在支腿14损坏更换的时候的拆卸液十分的简单便捷。The advantages of using bolts for articulation are: first, the structure is relatively simple, and secondly, after the
在出水管6的下壁实用双铰接结构的好处在于:上下铰接块16之间采用铰接的方式,可以使支腿14在出水管6的轴向方向上进行移动,可以将支腿14收纳贴在出水管6上,支腿14之间铰接的好处是,支腿14之间的角度可以调节,不使用时可以将支腿14收拢,收拢之后贴于出水管6的外壁之上,减小占用空间,方便收纳和运输。The advantage of applying the double hinged structure on the lower wall of the
在铁质水管11上还设有旋转喷头13,其好处是旋转喷头13可以使水流的喷洒更加的均匀,覆盖的面积更广。在支腿14的下端设置有防滑保护套,因为支腿14的占地面积小,增加一个防滑保护套不仅可以增大接触面积防止混泥土面被破坏的同时还能防止支腿14打滑。The
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above descriptions are only embodiments of the present invention, and common knowledge such as well-known specific structures and characteristics in the solution are not described too much here. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the structure of the present invention. These should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effectiveness and utility of patents. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.
Claims (8)
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| CN201921932486.7U CN211566328U (en) | 2019-11-08 | 2019-11-08 | Automatic maintenance device for concrete components of highway engineering |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113183298A (en) * | 2021-05-25 | 2021-07-30 | 云南筑辉建材有限公司 | Spraying device and method for improving surface strength of PC (polycarbonate) brick |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113183298A (en) * | 2021-05-25 | 2021-07-30 | 云南筑辉建材有限公司 | Spraying device and method for improving surface strength of PC (polycarbonate) brick |
| CN113183298B (en) * | 2021-05-25 | 2023-01-31 | 云南筑辉建材有限公司 | Spraying device and method for improving surface strength of PC (polycarbonate) brick |
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