CN211496010U - Film-coated substrate vehicle replacing device - Google Patents
Film-coated substrate vehicle replacing device Download PDFInfo
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- CN211496010U CN211496010U CN201921714019.7U CN201921714019U CN211496010U CN 211496010 U CN211496010 U CN 211496010U CN 201921714019 U CN201921714019 U CN 201921714019U CN 211496010 U CN211496010 U CN 211496010U
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- guide rail
- replacing
- substrate
- linear guide
- bottom plate
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Abstract
The utility model provides a coating film substrate car replacing device applied to the technical field of auxiliary equipment of a coating machine for display screen production, a plurality of linear guide rails (3) are arranged on the upper part of a device bottom plate (1), a replacing frame (4) is arranged into a structure which is movably placed on the linear guide rails (3), the replacing frame (4) is movably clamped on the linear guide rails (3) through a clamping groove at the bottom, a feeding guide rail part (5) and a discharging guide rail part (6) are arranged at the bottom of the replacing frame (4), the coating film substrate car replacing device has simple structure, can conveniently move a substrate car needing replacing from the coating machine through the movement of the replacing frame, and replace the substrate car which is subjected to sand blasting treatment onto a coating machine return wire frame, in the process, the operating safety factor of staff is increased, the working safety factor of the staff is reduced, and the working efficiency is improved, the pressing caused by long time when the substrate is replaced is avoided, and the influence on the production quality is avoided.
Description
Technical Field
The utility model belongs to the technical field of coating machine auxiliary assembly is used in the display screen production, more specifically say, relate to a device is changed to coating film substrate car.
Background
In the current background, a film coating machine is needed when a display screen substrate is coated. And the display screen pole piece to be coated is placed on the substrate car, and then the substrate car is placed on a coating machine for coating. Because the types of the supplied glass are more, the substrate carts of different types are replaced. The substrate cart that has reached the end of its life cycle needs to be removed from the coater and the grit blasted substrate cart replaced on the coater. The greatest difficulty of workers in replacing the substrate vehicles is that one substrate vehicle cannot be lifted, and the other substrate vehicle subjected to sand blasting is lifted at the same time, so that great potential safety hazards exist in the process of loading and unloading the substrate vehicles, and the time spent on replacing the substrate vehicles subjected to sand blasting is long, and manpower and material resources are wasted. The substrate car among the prior art changes the mode: 1. two persons pull the car which has reached the replacement cycle down from the translation frame of the film plating machine; 2. the guide rail of the substrate car storage rack is flush with the guide rail of the return wire rack, the substrate rack on the translation rack is directly pulled to the substrate car storage rack, the universal wheel of the substrate car storage rack is adjusted, and the other guide rail and the guide rail of the return wire rack are in a horizontal line. In summary, the prior art has the following disadvantages in the manual substrate holder replacement method: disadvantage 1: the traditional substrate frame is directly pulled back from the translation frame by manpower, the substrate car which is subjected to sand blasting is replaced again, if two persons are responsible for completing all processes, and the translation frame is required to be kept not to return to the rotary plate valve to wait for the next command and ensure that no food is generated when people get on or off the bus, at least more than 1 minute is needed. If a new worker is replaced, the time for replacing one substrate vehicle is longer, and the translation frame does not return to the rotary plate valve for a long time to wait for the next command, so that the vehicle can be pressed. And (2) disadvantage: the substrate car is changed to two traditional people, and two people lower the substrate car, in current space, probably do not execute and open, and upper and lower substrate car needs four staff altogether, greatly reduced production efficiency, increased the human cost. Disadvantage 3: if the substrate frames cannot be positioned quickly, time is wasted, the same number of substrate frames are loaded and run normally, the time is longer, and more time is delayed. Disadvantage 4: as substrate holders weigh approximately 50 kilograms, many unsafe factors are involved in the process of loading and unloading the substrate holders.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the film coating substrate car replacing device is simple in structure, can conveniently move through replacing a frame, achieves the effect that a substrate car needing to be replaced moves down from a film coating machine, needs to replace the substrate car subjected to sand blasting treatment with a film coating machine return wire frame, effectively increases the operation safety factor of workers, reduces the work burden of the workers, greatly improves the work efficiency, avoids pressing the car due to long car replacement time, and avoids influencing the production quality.
To solve the technical problem, the utility model discloses the technical scheme who takes does:
the utility model relates to a device is changed to coating film substrate car, including the device bottom plate, device bottom plate bottom sets up and removes the wheel, and device bottom plate upper portion sets up multichannel linear guide, changes the frame and sets up the structure of placing on linear guide for the activity, the draw-in groove activity of change frame through the bottom clamp on linear guide, change frame bottom and set up material loading guide rail portion and unloading guide rail portion.
Coating film substrate car change device's material loading guide rail portion include a plurality of guide pulleys I, a plurality of guide pulleys I set up to be one row of directness of arranging, I surface settings of every guide pulley are along groove structure I that I a week of guide pulley was arranged, unloading guide rail portion include a plurality of guide pulleys II, II settings of a plurality of guide pulleys are for being one row of directness of arranging, II surface settings of every guide pulley are along groove structure II that II a week of guide pulley were arranged.
The device bottom plate upper portion multichannel linear guide parallel arrangement, the draw-in groove of changing the frame sets up to the structure with linear guide's quantity and position one-to-one.
When the replacing rack is movably placed on the linear guide rail, each clamping groove at the bottom of the replacing rack is movably clamped on a corresponding linear guide rail.
The device bottom plate upper portion set up multiunit stopper subassembly, every group stopper subassembly includes an subassembly stopper I and an subassembly stopper II, set up an subassembly stopper I on the device bottom plate of every linear guide one end, set up an subassembly stopper II on the device bottom plate of every linear guide other end.
The lower part of the bottom plate of the device is provided with a positioning stud at a position close to each corner, and the positioning studs are of a structure capable of being adjusted in an up-and-down rotating mode.
A positioning pin I which is vertically arranged is arranged on each assembly limiting block I, and a positioning pin II which is vertically arranged is arranged on each assembly limiting block II.
One side of a replacing rack of the film coating substrate vehicle replacing device is provided with positioning holes I which correspond to the positioning pins I in quantity and position one by one, and the other side of the replacing rack is provided with positioning holes II which correspond to the positioning pins II in quantity and position one by one.
Adopt the technical scheme of the utility model, can obtain following beneficial effect:
coating film substrate car change device, need to change the substrate car on the coating machine, on placing the material loading guide rail portion in the change frame on the device bottom plate with new substrate car earlier, then change the device with coating film substrate car and remove to being close to the coating machine position through removing the wheel, make the substrate car of treating the change that unloading guide rail portion aimed at on the coating machine, this moment, the substrate car on the translation frame of pulling coating machine, the substrate car on the coating machine removes on the unloading guide rail portion, and remove along unloading guide rail portion, remove the position of placing in the unloading guide rail portion, the realization moves down. Then, promote the change frame for change the frame and remove along linear guide, because linear guide is in the state perpendicular with the coating machine, like this, change the frame removal position after, material loading guide rail portion will move the position of installing the substrate car on aiming at the coating machine, then operating personnel promotes the new substrate car on the material loading guide rail portion, makes new substrate car slide along material loading guide rail portion, and the mounted position of installing the substrate car on pushing the coating machine realizes the quick replacement of substrate car. In the process of replacing the substrate car, the substrate car can be replaced without the cooperation of two persons as in the prior art. Moreover, the problem that the substrate vehicle needing to be replaced needs to be replaced in a troublesome way when the substrate vehicle is replaced in the prior art is effectively solved. During replacement, due to the matching of the replacement device, the substrate vehicle with larger weight does not need to be frequently lifted, so that the labor intensity is obviously reduced, the replacement efficiency is obviously improved, meanwhile, the safety during replacement is effectively guaranteed, and the safety factor is improved. Coating film substrate car change device, simple structure can conveniently move through changing the frame, realizes that the substrate car that needs to be changed moves down from the coating machine to and the substrate car that needs the installation moves the coating machine, at this in-process, effectively increase the staff and at operating safety factor, alleviate staff's work burden, greatly improved work efficiency, avoided because the longer pressure car that leads to of the time of changing cars, avoid influencing the production quality.
Drawings
The contents of the description and the references in the drawings are briefly described as follows:
FIG. 1 is a schematic view of the overall structure of the device for replacing a coated substrate cart according to the present invention;
in the drawings, the reference numbers are respectively: 1. a device chassis; 2. a moving wheel; 3. a linear guide rail; 4. replacing the frame; 5. a feeding guide rail part; 6. a blanking guide rail part; 7. a guide wheel I; 9. a guide wheel II; 13. a stop block assembly; 14. a component limiting block I; 15. a component limiting block II; 16. positioning the stud; 17. a positioning pin I; 18. And a positioning pin II.
Detailed Description
The following description of the embodiments of the present invention will be made in detail with reference to the accompanying drawings, wherein the embodiments of the present invention are described in detail with reference to the accompanying drawings, for example, the shapes, structures, mutual positions and connection relations of the components, the functions and operation principles of the components, and the like:
as shown in the attached drawing 1, the utility model relates to a device is changed to coating film substrate car, including device bottom plate 1, 1 bottom of device bottom plate sets up and removes wheel 2, and 1 upper portion of device bottom plate sets up multichannel linear guide 3, changes frame 4 and sets up to the structure that the activity was placed on linear guide 3, change frame 4 through the draw-in groove activity of bottom clamp on linear guide 3, change frame 4 bottom and set up material loading guide rail portion 5 and unloading guide rail portion 6. Above-mentioned structure, when needing to change the substrate car on the coating machine, place the new substrate car on the material loading guide rail part 5 on the change frame on the device bottom plate earlier, then move the coating film substrate car change device to be close to the coating machine position through removing the wheel, make unloading guide rail part 6 aim at the substrate car of treating the change on the coating machine, at this moment, the substrate car on the translation frame of pulling coating machine, the substrate car on the coating machine moves on unloading guide rail part 6, and move along unloading guide rail part 6, move to the position of placing on unloading guide rail part 6, the realization moves down. Then, promote the change frame for change the frame and remove along linear guide, because linear guide is in the state perpendicular with the coating machine, like this, change frame shift position back, material loading guide portion 5 will move the position of installing the substrate car on the alignment coating machine, then operating personnel promotes the new substrate car on material loading guide portion 5, makes new substrate car slide along material loading guide portion, and the mounted position of installing the substrate car on pushing the coating machine realizes the quick replacement of substrate car. In the process of replacing the substrate car, the substrate car can be replaced without the cooperation of two persons as in the prior art. Moreover, the problem that the substrate vehicle needing to be replaced needs to be replaced in a troublesome way when the substrate vehicle is replaced in the prior art is effectively solved. During replacement, due to the matching of the replacement device, the substrate vehicle with larger weight does not need to be frequently lifted, so that the labor intensity is obviously reduced, the replacement efficiency is obviously improved, meanwhile, the safety during replacement is effectively guaranteed, and the safety factor is improved. Coating film substrate car change device, simple structure can conveniently move through changing the frame, realizes that the substrate car that needs to be changed moves down from the coating machine to and the substrate car that needs the installation moves the coating machine, at this in-process, effectively increase staff at operating safety factor, alleviate staff work burden, avoided because the longer car that leads to of the time of changing the bus presses, avoid influencing the production quality.
Coating film substrate car change device's material loading guide rail portion 5 include a plurality of guide pulleys I7, a plurality of guide pulleys I7 set up to be the directness of arranging one row, the groove structure I that I7 a week of guide pulley was arranged is followed in the setting of I7 surface of every guide pulley, unloading guide rail portion 6 include II 9 of a plurality of guide pulleys, II 9 of a plurality of guide pulleys set up to be the directness of arranging one row, II 9 surfaces of every guide pulley set up the groove structure II of arranging along II 9 a week of guide pulley. According to the structure, the arrangement of the guide wheels I7 of the feeding guide rail part 5 enables a new substrate trolley to move along the guide wheels I7 during feeding, so that the substrate trolley can conveniently slide towards the direction of the film coating machine and does not need to be lifted to move. And the arrangement of the groove structure I of the guide wheel I7 can play a limiting and guiding role on a new substrate car, and the convenience and the safety of the new substrate car when the new substrate car is replaced on the coating machine are improved. And the arrangement of the guide wheels II 9 of the blanking guide rail part 6 enables a new substrate car during blanking to move along the guide wheels II 9 after leaving the coating machine, thereby realizing the convenient sliding in the direction of replacing the rack without lifting and moving. And the arrangement of groove structure II of guide wheel II 9 can play spacing guide effect to old substrate car, improves convenience and security when old substrate car removes the change frame.
The multi-channel linear guide rails 3 on the upper portion of the device bottom plate 1 are arranged in parallel, and the clamping grooves for replacing the rack 4 are of a structure corresponding to the linear guide rails 3 in number and position one to one. Above-mentioned structure, it is spacing through draw-in groove and linear guide activity to change the frame for change the frame when needs remove, can conveniently along linear guide horizontal migration. Therefore, when the detached substrate car is replaced by a new substrate car, the feeding guide rail part 5 and the discharging guide rail part 6 can be respectively aligned with the substrate car mounting positions on the film plating machine, so that the old substrate car can be conveniently moved to the discharging guide rail part of the replacement rack after being detached from the film plating machine, and can be moved in place along the discharging guide rail part. When the new substrate car is installed on the coating machine from the feeding guide rail part, the new substrate car can slide and move along the feeding guide rail part and move in place along the feeding guide rail part, and the installation and the disassembly are very convenient.
When the replacing rack 4 is movably placed on the linear guide rail 3, each clamping groove at the bottom of the replacing rack 4 is movably clamped on a corresponding linear guide rail 3. Above-mentioned structure, multichannel linear guide distributes according to the clearance and changes the frame lower part, improves support stability. When the replacement rack slides at the bottom of the device as required, the support is stable, the replacement rack cannot topple over, and the reliability is high.
The lower part of the device bottom plate 1 is provided with a positioning stud 16 near each corner, and the positioning studs 16 are arranged to be capable of rotating and adjusting up and down. Above-mentioned structure, after the device bottom plate passes through to remove the wheel and removes to target in place, through adjusting the positioning stud for positioning stud lower part and ground contact, thereby realize the reliable support of device bottom plate, on the one hand, avoid when changing the substrate car that the device bottom plate takes place to remove, on the other hand realizes reliable support, avoids only relying on the impaired problem when removing the atress that the wheel supported, and the protection is removed the wheel and can be worked for a long time. The movable wheels are universal wheels, and locking devices capable of locking the movable wheels are arranged on the movable wheels.
A vertically-arranged positioning pin I17 is arranged on each assembly limiting block I14, and a vertically-arranged positioning pin II 18 is arranged on each assembly limiting block II 15. And one side of a replacing rack 4 of the film-coated substrate vehicle replacing device is provided with positioning holes I corresponding to the positioning pins I17 in number and position one by one, and the other side of the replacing rack 4 is provided with positioning holes II corresponding to the positioning pins II 18 in number and position one by one. In the structure, each positioning pin I17 corresponds to one corresponding positioning hole I in position, and each positioning pin II 1 corresponds to one corresponding positioning hole II. Because when changing the coating machine with new substrate car, change the frame and be located and be close to I14 one sides of subassembly stopper, through locating pin I17 cartridge to the locating hole I that corresponds this moment in, realize changing the location between frame and the device base, improve the stability of operation in-process, avoid changing the frame and rock and empty, improve the operation security. And when changing the old substrate car to changing the frame, change the frame and be located and be close to II 15 one sides of subassembly stopper, through II 18 cartridge locating pin II in corresponding locating hole II this moment, realize changing the location between frame and the device base, improve the stability of operation in-process, avoid changing the frame and rock and empty, improve the operation security.
Coating film substrate car change device, need to change the substrate car on the coating machine, on placing the material loading guide rail portion in the change frame on the device bottom plate with new substrate car earlier, then change the device with coating film substrate car and remove to being close to the coating machine position through removing the wheel, make the substrate car of treating the change that unloading guide rail portion aimed at on the coating machine, this moment, the substrate car on the translation frame of pulling coating machine, the substrate car on the coating machine removes on the unloading guide rail portion, and remove along unloading guide rail portion, remove the position of placing in the unloading guide rail portion, the realization moves down. Then, promote the change frame for change the frame and remove along linear guide, because linear guide is in the state perpendicular with the coating machine, like this, change the frame removal position after, material loading guide rail portion will move the position of installing the substrate car on aiming at the coating machine, then operating personnel promotes the new substrate car on the material loading guide rail portion, makes new substrate car slide along material loading guide rail portion, and the mounted position of installing the substrate car on pushing the coating machine realizes the quick replacement of substrate car. In the process of replacing the substrate car, the substrate car can be replaced without the cooperation of two persons as in the prior art. Moreover, the problem that the substrate vehicle needing to be replaced needs to be replaced in a troublesome way when the substrate vehicle is replaced in the prior art is effectively solved. During replacement, due to the matching of the replacement device, the substrate vehicle with larger weight does not need to be frequently lifted, so that the labor intensity is obviously reduced, the replacement efficiency is obviously improved, meanwhile, the safety during replacement is effectively guaranteed, and the safety factor is improved. Coating film substrate car change device, simple structure can conveniently move through changing the frame, realizes that the substrate car that needs to be changed moves down from the coating machine to and the substrate car that needs the installation moves the coating machine, at this in-process, effectively increase staff at operating safety factor, alleviate staff work burden, avoided because the longer car that leads to of the time of changing the bus presses, avoid influencing the production quality.
The present invention has been described in detail with reference to the accompanying drawings, and it is obvious that the present invention is not limited by the above embodiments, and the present invention can be implemented in various ways without modification, and the present invention is not limited by the above embodiments.
Claims (8)
1. The utility model provides a coating film substrate car changes device which characterized in that: including device bottom plate (1), device bottom plate (1) bottom sets up removes wheel (2), and device bottom plate (1) upper portion sets up multichannel linear guide (3), changes frame (4) and sets up to the structure of placing on linear guide (3) for the activity, change frame (4) clamp on linear guide (3) through the draw-in groove activity of bottom, change frame (4) bottom and set up material loading guide rail portion (5) and unloading guide rail portion (6).
2. The vehicle exchange apparatus for coated substrates according to claim 1, wherein: coating film substrate car change device material loading guide rail portion (5) include a plurality of guide pulleys I (7), a plurality of guide pulleys I (7) set up to be the directness of arranging one row, I (7) surface setting of every guide pulley is along groove structure I that I (7) a week of guide pulley was arranged, unloading guide rail portion (6) including a plurality of guide pulleys II (9), a plurality of guide pulleys II (9) set up to be the directness of arranging one row, II (9) surfaces of every guide pulley set up along groove structure II that II (9) a week of guide pulley were arranged.
3. The vehicle exchange device for coated substrates according to claim 1 or 2, wherein: the device is characterized in that a plurality of linear guide rails (3) on the upper portion of the device bottom plate (1) are arranged in parallel, and the clamping grooves for replacing the rack (4) are of structures corresponding to the linear guide rails (3) in number and positions one to one.
4. The vehicle exchange device for coated substrates according to claim 1 or 2, wherein: when the replacing rack (4) is movably placed on the linear guide rail (3), each clamping groove at the bottom of the replacing rack (4) is movably clamped on a corresponding linear guide rail (3).
5. The vehicle exchange device for coated substrates according to claim 1 or 2, wherein: the upper portion of the device bottom plate (1) is provided with a plurality of groups of limiting block assemblies (13), each group of limiting block assemblies (13) comprises an assembly limiting block I (14) and an assembly limiting block II (15), the device bottom plate (1) at one end of each linear guide rail (3) is provided with the assembly limiting block I (14), and the device bottom plate (1) at the other end of each linear guide rail (3) is provided with the assembly limiting block II (15).
6. The vehicle exchange device for coated substrates according to claim 1 or 2, wherein: the device is characterized in that a positioning stud (16) is respectively arranged at the position, close to each corner, of the lower portion of the bottom plate (1), and the positioning studs (16) are of a structure capable of being adjusted in a vertical rotating mode.
7. The vehicle exchange apparatus for coated substrates of claim 5, wherein: a vertically-arranged positioning pin I (17) is arranged on each component limiting block I (14), and a vertically-arranged positioning pin II (18) is arranged on each component limiting block II (15).
8. The vehicle exchange apparatus for coated substrates of claim 7, wherein: one side of a replacing rack (4) of the film-coated substrate vehicle replacing device is provided with positioning holes I corresponding to the positioning pins I (17) in quantity and position one by one, and the other side of the replacing rack (4) is provided with positioning holes II corresponding to the positioning pins II (18) in quantity and position one by one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921714019.7U CN211496010U (en) | 2019-10-14 | 2019-10-14 | Film-coated substrate vehicle replacing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921714019.7U CN211496010U (en) | 2019-10-14 | 2019-10-14 | Film-coated substrate vehicle replacing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211496010U true CN211496010U (en) | 2020-09-15 |
Family
ID=72406530
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921714019.7U Active CN211496010U (en) | 2019-10-14 | 2019-10-14 | Film-coated substrate vehicle replacing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211496010U (en) |
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2019
- 2019-10-14 CN CN201921714019.7U patent/CN211496010U/en active Active
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