CN111152015B - Full-automatic door plant kludge - Google Patents
Full-automatic door plant kludge Download PDFInfo
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- CN111152015B CN111152015B CN202010051440.5A CN202010051440A CN111152015B CN 111152015 B CN111152015 B CN 111152015B CN 202010051440 A CN202010051440 A CN 202010051440A CN 111152015 B CN111152015 B CN 111152015B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
The invention discloses a full-automatic door plate assembling machine which comprises a base, a first assembling section, a second assembling section, a third assembling section and a control background, wherein the first assembling section is arranged on the base; a first assembling section, a second assembling section and a third assembling section are sequentially arranged on the base; the control background is respectively in signal connection with the first assembly section, the second assembly section and the third assembly section; the first assembling section comprises a first conveying assembly, a first lifting placing assembly and a plurality of transverse plate positioning and storing assemblies; the second assembly section is provided with a second conveyor belt, a core plate storage area and a core plate hoisting mechanism; the third assembly section is provided with a third conveying belt, a first vertical edge blanking assembly, a second vertical edge blanking assembly and an assembling and clamping assembly. According to the invention, the transverse plate, the core plate and the vertical edge are automatically assembled into the finished door plate through the process of the first assembly section, the second assembly section and the third assembly section, so that the whole process does not need manual assembly of workers, and the production efficiency is improved.
Description
Technical Field
The invention relates to a full-automatic door plate assembling machine.
Background
In the prior art, a production line for assembling door panels needs to firstly place a transverse plate, then place a core plate and finally place an upper side plate and compact the upper side plate, and the production efficiency is low because the assembly line still depends on manual blanking assembly of workers in the whole assembly process at present.
Therefore, a fully automatic door panel assembling machine is needed to improve the production efficiency.
Disclosure of Invention
In order to overcome the above disadvantages of the prior art, the present invention provides a fully automatic door panel assembling machine, which aims to solve the problem of low efficiency of manually assembling door panels.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a full-automatic door plate assembling machine comprises a base, a first assembling section, a second assembling section, a third assembling section and a control background;
a first assembling section, a second assembling section and a third assembling section are sequentially arranged on the base;
the control background is respectively in signal connection with the first assembly section, the second assembly section and the third assembly section;
the first assembling section comprises a first conveying assembly, a first lifting placing assembly and a plurality of transverse plate positioning and storing assemblies;
the first conveying assembly comprises a first conveying belt, the first lifting placement assembly comprises a bearing beam and a lifting mechanism, and the bearing beam is arranged on the base through the lifting mechanism;
the base is provided with a first guide rail, and the transverse plate positioning storage assembly is arranged on the base through the first guide rail;
the transverse plate positioning and storing assembly is provided with a supporting seat, a side baffle, a baffle seat, a transverse baffle and a transverse motor; the supporting seat is arranged on the first guide rail in a sliding mode, the side baffle is arranged on the supporting seat, and the side baffle is arranged on the side baffle by means of the baffle seat; the transverse baffle is arranged on the supporting seat by virtue of the transverse motor, and the transverse baffle horizontally moves in the direction vertical to the first guide rail by virtue of the transverse motor;
the second assembly section is provided with a second conveyor belt, a core plate storage area and a core plate hoisting mechanism; the core plate hoisting mechanism is provided with a first beam, a second beam, a third beam and a lifting grabbing assembly; the first cross beam and the second cross beam are parallel to each other and are fixedly arranged above the second conveying belt, and two ends of the third cross beam are respectively connected with the first cross beam and the second cross beam in a sliding manner; the lifting grabbing component is provided with a lifting motor, a lifting arm and a grabbing sucker; the grabbing sucker is arranged at the bottom end of the lifting arm, and the lifting arm is connected with the third cross beam in a lifting mode through the lifting motor;
the third assembly section is provided with a third conveying belt, a first vertical edge blanking assembly, a second vertical edge blanking assembly and an assembling and clamping assembly;
the first vertical edge blanking assembly and the second vertical edge blanking assembly are arranged on two sides of the third conveying belt in an axial symmetry manner; the assembling and clamping assembly is provided with a first clamping mechanism, a second clamping mechanism and a vertical clamping mechanism; the first clamping mechanism is arranged along the conveying direction of the third conveying belt, the second clamping mechanism is arranged in the horizontal direction and perpendicular to the conveying direction of the third conveying belt, and the vertical clamping mechanism is arranged perpendicular to the horizontal plane.
Preferably, the base is provided with a first profile and a second profile which are parallel to each other, and the first profile and the second profile are arranged in axial symmetry according to a symmetry axis; the first assembling section, the second assembling section and the third assembling section are divided into a first side part and a second side part according to the symmetry axis, the first side part is arranged on the first section bar, and the second side part is arranged on the second section bar; the first side portion and the second side portion are arranged in axial symmetry according to the symmetry axis.
Preferably, the base is provided with a profile guide rail, and the first profile and the profile guide rail are vertical to each other in the horizontal direction; the first section bar and the second section bar are arranged on the base in a sliding mode through the section bar guide rails.
Preferably, the transverse plate positioning and storing assembly is provided with a sliding motor on the supporting seat.
Preferably, the baffle seat is perpendicular to the side baffle, and the side baffle is slidably arranged on the baffle seat and is parallel to the side baffle; the side is by keeping off be equipped with be used for with keep off the fixing device that seat fixed connection.
Preferably, a soft cushion plate is arranged above the bearing beam.
Preferably, the core plate hoisting mechanism of the second assembly section is provided with a core plate positioning guide rail on the third beam, and a plurality of lifting grabbing components are arranged on the third beam; the lifting grabbing component is provided with a horizontal moving motor; and the lifting grabbing assembly horizontally moves on the third cross beam along the core plate positioning guide rail through the horizontal moving motor.
Preferably, the first vertical edge blanking assembly is further provided with a first gluing device; and the second vertical edge blanking assembly is also provided with a second gluing device.
Compared with the prior art, the invention has the beneficial effects that:
1) the invention realizes the automatic operation of a first assembly section, a second assembly section and a third assembly section by controlling a background, wherein:
the assembly is deposited in a plurality of diaphragm location of first assembly section, all fix a position at every turn on first lift is laid the subassembly and is deposited the diaphragm that the subassembly is the same with diaphragm location, and first lift is laid the subassembly and is descended will a plurality of diaphragm location are placed on first conveyer belt, first conveyer belt will a plurality of diaphragms are carried the second assembly section with the state that the interval is unchangeable each other.
The second assembly section receives the plurality of transverse plates, and uses the core plate hoisting mechanism to hoist the core plate from the core plate storage area and place the core plate in the mutual spacing position of the plurality of transverse plates. And (3) separating a core plate between every two transverse plates, and conveying the transverse plates and the core plates to a third assembly section in a state of unchanged placement sequence.
The third assembling section receives the transverse plate and the core plate, and the transverse plate and the core plate are clamped and assembled by using the first clamping mechanism; then, placing vertical edges on two sides of the transverse plate and the core plate by using the first vertical edge blanking assembly and the second vertical edge blanking assembly; and finally, clamping and assembling the vertical edges on two sides of the transverse plate and the core plate by using a second clamping mechanism, and ensuring the straightness of door plate assembly by using the cooperation of the vertical clamping mechanism.
Through the flow of the first assembling section, the second assembling section and the third assembling section, the transverse plate, the core plate and the vertical edge are automatically assembled into a finished door plate product, the whole process does not need manual assembly of workers, and the production efficiency is improved.
2) The first assembling section, the second assembling section and the third assembling section are divided into a first side part and a second side part according to a symmetry axis, the first side part is arranged on the first section bar, and the second side part is arranged on the second section bar; therefore, the transverse plates and the core plates are more stable in the placing and conveying process, and maintenance personnel can conveniently enter the middle for maintenance when the assembling machine is in failure.
3) The base is provided with a profile guide rail, and the first profile and the profile guide rail are vertical to each other in the horizontal direction; the first section bar and the second section bar are arranged on the base in a sliding mode through the section bar guide rail, so that the width of the door panel can be adjusted according to actual production requirements, and a proper door panel transverse plate and a proper door panel core plate are matched, so that the door panel assembling device is conveniently suitable for assembling door panels with various widths.
4) The transverse plate positioning storage assembly is provided with the sliding motor on the supporting seat, so that a worker can use the control background to electrically adjust the position of the positioning storage device on the guide rail, and the assembling machine can be conveniently switched between modes of different transverse plate placing positions.
5) The side baffle is arranged on the side baffle seat in a sliding manner and is parallel to the side baffle; the side baffle is provided with a fixing device which is fixedly connected with the baffle seat, so that the horizontal distance between the baffle and the side baffle can be flexibly adjusted, and the side baffle can be matched with transverse plates with various widths.
6) A soft backing plate is arranged above the bearing beam, so that the transverse plate can be prevented from being impacted to generate dents when falling.
7) A core plate positioning guide rail is arranged on the third cross beam, and a plurality of lifting grabbing components are arranged on the third cross beam; the lifting grabbing component is provided with a horizontal moving motor; and the lifting grabbing assembly horizontally moves on the third cross beam along the core plate positioning guide rail through the horizontal moving motor. Therefore, the second assembling section can grab and place the core plates on the intervals among the transverse plates at one time, and the assembling efficiency is further improved.
8) The first vertical edge blanking assembly is also provided with a first gluing device; and the second vertical edge blanking assembly is also provided with a second gluing device. The gluing operation can be automatically carried out before the vertical blanking, and the overall strength of the assembled door panel is improved.
Drawings
Fig. 1 is an overall schematic view of a door panel assembling machine of the present invention.
Fig. 2 is an enlarged schematic view of a first assembly section of a door panel assembly machine according to the present invention.
Fig. 3 is an enlarged schematic view of a second assembly section of a door panel assembly machine according to the present invention.
Fig. 4 is an enlarged schematic view of a third assembly section of the door panel assembly machine of the present invention.
Fig. 5 is a side sectional view of a first assembly section of a door panel assembly machine of the present invention.
Wherein: 1: a base; 2: a first assembly section; 3: a second assembly section; 4: a third assembly section; 5: a first profile; 6: a second profile; 7: a profile rail;
201, a bearing beam; 202, a lifting mechanism; 203, a first guide rail; 204: a supporting seat; 205: a side dam; 206: a side leaning block; 207: a back stop seat; 208: a transverse baffle plate; 209: a traversing motor; 210: a slide motor; 211: a soft backing plate;
301: a core board storage area; 302: a first cross member; 303: a second cross member; 304: a third cross member; 305: a lifting motor; 306: a lifting arm; 307: grabbing a sucker;
401: a first vertical edge blanking assembly; 402: second stile blanking subassembly 403: a first glue spreading device; 404: and a second gluing device.
Detailed Description
The invention will now be further described with reference to the accompanying description and examples:
the first embodiment is as follows:
as shown in fig. 1-5, a fully automatic door panel assembling machine includes a base, a first assembling section, a second assembling section, a third assembling section, and a control background (not shown);
the base is provided with a profile guide rail, and the first profile and the profile guide rail are vertical to each other in the horizontal direction; the first section bar and the second section bar are arranged on the base in a sliding mode through the section bar guide rails.
The base is provided with a first section bar and a second section bar which are parallel to each other, and the first section bar and the second section bar are arranged in an axial symmetry mode according to a symmetry axis; the first assembling section, the second assembling section and the third assembling section are divided into a first side part and a second side part according to the symmetry axis, the first side part is arranged on the first section bar, and the second side part is arranged on the second section bar; the first side portion and the second side portion are arranged in axial symmetry according to the symmetry axis.
A first assembling section, a second assembling section and a third assembling section are sequentially arranged on the base;
the control background is respectively in signal connection with the first assembly section, the second assembly section and the third assembly section;
the first assembling section comprises a first conveying assembly, a first lifting placing assembly and a plurality of transverse plate positioning and storing assemblies;
first conveying component contains first conveyer belt, first lift is laid the subassembly and is contained and accept roof beam and elevating system, it passes through to accept the roof beam elevating system sets up on the base, it is equipped with soft backing plate to accept the roof beam top.
The base is provided with a first guide rail, and the transverse plate positioning storage assembly is arranged on the base through the first guide rail;
the transverse plate positioning and storing assembly is provided with a sliding motor, a supporting seat, a side baffle, a side leaning baffle, a leaning baffle seat, a transverse baffle and a transverse motor; the supporting seat is arranged on the first guide rail in a sliding mode through a sliding motor, the side baffle is arranged on the supporting seat, and the side baffle is arranged on the side baffle through the baffle seat; the transverse baffle is arranged on the supporting seat by virtue of the transverse motor, and the transverse baffle horizontally moves in the direction vertical to the first guide rail by virtue of the transverse motor; the side baffle is arranged on the side baffle seat in a sliding manner and is parallel to the side baffle; the side is by keeping off be equipped with be used for with keep off the fixing device that seat fixed connection.
The second assembly section is provided with a second conveyor belt, a core plate storage area and a core plate hoisting mechanism; the core plate hoisting mechanism is provided with a first beam, a second beam, a third beam and a lifting grabbing assembly; the first cross beam and the second cross beam are parallel to each other and are fixedly arranged above the second conveying belt, and two ends of the third cross beam are respectively connected with the first cross beam and the second cross beam in a sliding manner; a core plate positioning guide rail is arranged on the third cross beam, and a plurality of lifting grabbing components are arranged on the third cross beam; the lifting grabbing component is provided with a horizontal moving motor; and the lifting grabbing assembly horizontally moves on the third cross beam along the core plate positioning guide rail through the horizontal moving motor. The lifting grabbing component is provided with a lifting motor, a lifting arm and a grabbing sucker; the grabbing sucker is arranged at the bottom end of the lifting arm, and the lifting arm is connected with the third cross beam in a lifting mode through the lifting motor;
the third assembly section is provided with a third conveying belt, a first vertical edge blanking assembly, a second vertical edge blanking assembly and an assembling and clamping assembly;
the first vertical edge blanking assembly is also provided with a first gluing device; and the second vertical edge blanking assembly is also provided with a second gluing device.
The first vertical edge blanking assembly and the second vertical edge blanking assembly are arranged on two sides of the third conveying belt in an axial symmetry manner; the assembling and clamping assembly is provided with a first clamping mechanism, a second clamping mechanism and a vertical clamping mechanism; the first clamping mechanism is arranged along the conveying direction of the third conveying belt, the second clamping mechanism is arranged in the horizontal direction and perpendicular to the conveying direction of the third conveying belt, and the vertical clamping mechanism is arranged perpendicular to the horizontal plane.
The invention has the beneficial effects that:
1) the invention realizes the automatic operation of a first assembly section, a second assembly section and a third assembly section by controlling a background, wherein:
the assembly is deposited in a plurality of diaphragm location of first assembly section, all fix a position at every turn on first lift is laid the subassembly and is deposited the diaphragm that the subassembly is the same with diaphragm location, and first lift is laid the subassembly and is descended will a plurality of diaphragm location are placed on first conveyer belt, first conveyer belt will a plurality of diaphragms are carried the second assembly section with the state that the interval is unchangeable each other.
The second assembly section receives the plurality of transverse plates, and uses the core plate hoisting mechanism to hoist the core plate from the core plate storage area and place the core plate in the mutual spacing position of the plurality of transverse plates. And (3) separating a core plate between every two transverse plates, and conveying the transverse plates and the core plates to a third assembly section in a state of unchanged placement sequence.
The third assembling section receives the transverse plate and the core plate, and the transverse plate and the core plate are clamped and assembled by using the first clamping mechanism; then, placing vertical edges on two sides of the transverse plate and the core plate by using the first vertical edge blanking assembly and the second vertical edge blanking assembly; and finally, clamping and assembling the vertical edges on two sides of the transverse plate and the core plate by using a second clamping mechanism, and ensuring the straightness of door plate assembly by using the cooperation of the vertical clamping mechanism.
Through the flow of the first assembling section, the second assembling section and the third assembling section, the transverse plate, the core plate and the vertical edge are automatically assembled into a finished door plate product, the whole process does not need manual assembly of workers, and the production efficiency is improved.
2) The first assembling section, the second assembling section and the third assembling section are divided into a first side part and a second side part according to a symmetry axis, the first side part is arranged on the first section bar, and the second side part is arranged on the second section bar; therefore, the transverse plates and the core plates are more stable in the placing and conveying process, and maintenance personnel can conveniently enter the middle for maintenance when the assembling machine is in failure.
3) The base is provided with a profile guide rail, and the first profile and the profile guide rail are vertical to each other in the horizontal direction; the first section bar and the second section bar are arranged on the base in a sliding mode through the section bar guide rail, so that the width of the door panel can be adjusted according to actual production requirements, and a proper door panel transverse plate and a proper door panel core plate are matched, so that the door panel assembling device is conveniently suitable for assembling door panels with various widths.
4) The transverse plate positioning storage assembly is provided with the sliding motor on the supporting seat, so that a worker can use the control background to electrically adjust the position of the positioning storage device on the guide rail, and the assembling machine can be conveniently switched between modes of different transverse plate placing positions.
5) The side baffle is arranged on the side baffle seat in a sliding manner and is parallel to the side baffle; the side baffle is provided with a fixing device which is fixedly connected with the baffle seat, so that the horizontal distance between the baffle and the side baffle can be flexibly adjusted, and the side baffle can be matched with transverse plates with various widths.
6) A soft backing plate is arranged above the bearing beam, so that the transverse plate can be prevented from being impacted to generate dents when falling.
7) A core plate positioning guide rail is arranged on the third cross beam, and a plurality of lifting grabbing components are arranged on the third cross beam; the lifting grabbing component is provided with a horizontal moving motor; and the lifting grabbing assembly horizontally moves on the third cross beam along the core plate positioning guide rail through the horizontal moving motor. Therefore, the second assembling section can grab and place the core plates on the intervals among the transverse plates at one time, and the assembling efficiency is further improved.
8) The first vertical edge blanking assembly is also provided with a first gluing device; and the second vertical edge blanking assembly is also provided with a second gluing device. The gluing operation can be automatically carried out before the vertical blanking, and the overall strength of the assembled door panel is improved.
Claims (8)
1. The utility model provides a full-automatic door plant kludge, includes core hoisting machine and constructs, core hoisting machine constructs and is equipped with first crossbeam, second crossbeam, third crossbeam and goes up and down to snatch the subassembly, it is equipped with and snatchs sucking disc and lifing arm to go up and down to snatch the subassembly, third crossbeam both ends respectively with first crossbeam and second crossbeam sliding connection, first crossbeam is parallel to each other with the second crossbeam and fixed the setting in second conveyer belt top, it is in to snatch the sucking disc setting lifing arm bottom, its characterized in that: the device comprises a base, a first assembling section, a second assembling section, a third assembling section and a control background;
the core plate hoisting mechanism is arranged at the second assembly section, the second conveying belt is arranged at the second assembly section, and the second assembly section is also provided with a core plate storage area; the lifting grabbing assembly is further provided with a lifting motor, and the lifting arm is connected with the third cross beam in a lifting mode through the lifting motor;
a first assembling section, a second assembling section and a third assembling section are sequentially arranged on the base;
the control background is respectively in signal connection with the first assembly section, the second assembly section and the third assembly section;
the first assembling section comprises a first conveying assembly, a first lifting placing assembly and a plurality of transverse plate positioning and storing assemblies;
the first conveying assembly comprises a first conveying belt, the first lifting placement assembly comprises a bearing beam and a lifting mechanism, and the bearing beam is arranged on the base through the lifting mechanism;
the base is provided with a first guide rail, and the transverse plate positioning storage assembly is arranged on the base through the first guide rail;
the transverse plate positioning and storing assembly is provided with a supporting seat, a side baffle, a baffle seat, a transverse baffle and a transverse motor; the supporting seat is arranged on the first guide rail in a sliding mode, the side baffle is arranged on the supporting seat, and the side baffle is arranged on the side baffle by means of the baffle seat; the transverse baffle is arranged on the supporting seat by virtue of the transverse motor, and the transverse baffle horizontally moves in the direction vertical to the first guide rail by virtue of the transverse motor;
the third assembly section is provided with a third conveying belt, a first vertical edge blanking assembly, a second vertical edge blanking assembly and an assembling and clamping assembly;
the first vertical edge blanking assembly and the second vertical edge blanking assembly are arranged on two sides of the third conveying belt in an axial symmetry manner; the assembling and clamping assembly is provided with a first clamping mechanism, a second clamping mechanism and a vertical clamping mechanism; the first clamping mechanism is arranged along the conveying direction of the third conveying belt, the second clamping mechanism is arranged in the horizontal direction and perpendicular to the conveying direction of the third conveying belt, and the vertical clamping mechanism is arranged perpendicular to the horizontal plane.
2. The fully automatic door panel assembling machine according to claim 1, wherein said base is provided with a first profile and a second profile which are parallel to each other, said first profile and said second profile being disposed in axial symmetry according to a symmetry axis; the first assembling section, the second assembling section and the third assembling section are divided into a first side part and a second side part according to the symmetry axis, the first side part is arranged on the first section bar, and the second side part is arranged on the second section bar; the first side portion and the second side portion are arranged in axial symmetry according to the symmetry axis.
3. The fully automatic door panel assembling machine according to claim 2, wherein a profile guide rail is provided on said base, said first profile and said profile guide rail being perpendicular to each other in a horizontal direction; the first section bar and the second section bar are arranged on the base in a sliding mode through the section bar guide rails.
4. The fully automated door panel assembly machine of claim 1, wherein the cross plate positioning storage assembly has a slide motor on the support base.
5. The fully automated door panel assembly machine according to claim 1, wherein said backstop seat is perpendicular to said side guards, said side backstops are slidably disposed on said backstop seat and parallel to said side guards; the side is by keeping off be equipped with be used for with keep off the fixing device that seat fixed connection.
6. The fully automated door panel assembly machine according to claim 1, wherein a soft cushion plate is disposed above said carrier beam.
7. The fully automatic door panel assembling machine according to claim 1, wherein the core plate hoisting mechanism of the second assembling section is provided with a core plate positioning guide rail on the third beam, and a plurality of lifting grabbing components are provided on the third beam; the lifting grabbing component is provided with a horizontal moving motor; and the lifting grabbing assembly horizontally moves on the third cross beam along the core plate positioning guide rail through the horizontal moving motor.
8. The fully automatic door panel assembling machine according to claim 1, wherein said first vertical edge blanking assembly is further provided with a first glue spreading device; and the second vertical edge blanking assembly is also provided with a second gluing device.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010051440.5A CN111152015B (en) | 2020-01-17 | 2020-01-17 | Full-automatic door plant kludge |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010051440.5A CN111152015B (en) | 2020-01-17 | 2020-01-17 | Full-automatic door plant kludge |
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| CN111152015A CN111152015A (en) | 2020-05-15 |
| CN111152015B true CN111152015B (en) | 2022-02-25 |
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| CN113878340B (en) * | 2021-09-26 | 2022-11-11 | 湖南亘晟门窗幕墙有限公司 | Automatic assembly line for door frame connecting rods |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN111152015A (en) | 2020-05-15 |
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