CN211429156U - Double-station brushless inner stator external winding machine - Google Patents

Abstract

The utility model discloses a duplex position brushless inner stator is around machine outward, including the lower carriage, the top of lower carriage is provided with the protection casing, the inside front end of protection casing is provided with presss from both sides tight indexing mechanism, the upper portion that presss from both sides tight indexing mechanism is provided with double-layered line hanging mechanism, the inboard that presss from both sides line hanging mechanism is provided with winding displacement wire winding mechanism, winding displacement wire winding mechanism's inboard is provided with wire frame mechanism, the bottom that protection casing, press from both sides tight indexing mechanism, double-layered line hanging mechanism, winding displacement wire winding mechanism, line frame mechanism all is through bolt and lower carriage fixed connection, the utility model relates to an electrical automation technical field. This duplex position brushless inner stator outer winding machine has solved the brushless inner stator outer winding machine who uses at present and is the simplex position, and no winding displacement function equipment, work efficiency is low, and hardly satisfies the brushless stator winding of big line footpath, leads to the brushless stator winding solenoid of big line footpath to be mixed and disorderly uneven easily, the unstable problem of capability test.

Description

Double-station brushless inner stator external winding machine

Technical Field

The utility model relates to an electric automatization technical field specifically is a duplex position brushless inner stator external winding machine.

Background

The brushless motor is a motor with wide speed regulation, small volume, high efficiency, stable rotating speed and small error, is a typical electromechanical integration product, is widely applied in a plurality of fields such as a model airplane, medical equipment, household appliances, an electric vehicle and the like, the quality of the winding of an inner stator in the production process of the brushless motor directly influences the quality of the motor product, but the currently used brushless inner stator outer winding machine is a single station, has no winding displacement functional equipment, has low working efficiency, is difficult to meet the winding of a large-wire-diameter brushless stator, and easily causes the problems of disordered winding and coil winding of the large-wire-diameter brushless stator, unstable performance test and the like.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a brushless inner stator of duplex position external winding machine has solved the brushless inner stator external winding machine of present use and has been the simplex position, no winding displacement functional equipment, and work efficiency is low, and hardly satisfies the brushless stator wire winding of big line footpath, leads to the brushless stator wire winding solenoid of big line footpath mixed and disorderly uneven easily, the unstable problem of capability test.

(II) technical scheme

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides a duplex position brushless inner stator external coiling machine, includes the lower carriage, the top of lower carriage is provided with the protection casing, the inside front end of protection casing is provided with presss from both sides tight indexing mechanism, the upper portion that presss from both sides tight indexing mechanism is provided with presss from both sides line string mechanism, the inboard that presss from both sides line string mechanism is provided with winding displacement winding mechanism, winding displacement winding mechanism's inboard is provided with the wire frame mechanism.

Preferably, the clamping indexing mechanism comprises a chuck, a translation air cylinder, an indexing servo motor and a chuck air cylinder.

Preferably, the wire clamping and hanging mechanism comprises a lifting cylinder, a wire clamping head, a wire hanging head and a wire clamping head translation cylinder.

Preferably, the winding displacement winding mechanism comprises a first winding displacement servo motor, a first slide seat, a second slide seat, a first ejector rod, a second ejector rod, a guard plate connecting plate, a wedge block, a fly fork, an upper guard plate, a second winding displacement servo motor, a guard plate measuring motor and a fly fork servo motor.

Preferably, the thread stand mechanism comprises a tensioner and a tension adjusting cylinder.

Preferably, the bottoms of the protective cover, the clamping and indexing mechanism, the wire clamping and hanging mechanism, the wire arranging and winding mechanism and the wire frame mechanism are fixedly connected with the lower rack through bolts.

(III) advantageous effects

The utility model provides a duplex position brushless inner stator external winding machine. Has the following beneficial effects:

this duplex position brushless inner stator outer winding machine through increasing the wire winding station, increases the winding displacement function, realizes that the enameled wire arranges evenly, neat, guarantees that the outward appearance is pleasing to the eye, and each item stable performance improves the quality, and duplex position is the wire winding simultaneously, and work efficiency is high, alleviates staff's working strength.

Drawings

FIG. 1 is a structural transfer diagram of the present invention;

FIG. 2 is an exploded view of the structure of the present invention;

FIG. 3 is a schematic structural view of the clamping and indexing mechanism of the present invention;

FIG. 4 is a schematic structural view of the wire clamping and hanging mechanism of the present invention;

FIG. 5 is a schematic view of the structure of the flat cable winding mechanism of the present invention;

fig. 6 is a schematic view of the structure of the wire frame mechanism of the present invention.

In the figure: the device comprises a lower rack 1, a protective cover 2, a clamping and indexing mechanism 3, a 31 chuck, a 32 translation air cylinder, a 33 indexing servo motor, a 34 chuck air cylinder, a 4 wire clamping and hanging mechanism, a 41 lifting air cylinder, a 42 wire clamping head, a 43 wire hanging head, a 44 wire clamping head translation air cylinder, a 5 wire arranging and winding mechanism, a 51 first wire arranging servo motor, a 52 first sliding seat, a 53 second sliding seat, a 54 first ejector rod, a 55 second ejector rod, a 56 protective plate connecting plate, a 57 wedge block, a 58 fly fork, a 59 upper protective plate, a 510 second wire arranging servo motor, a 511 measuring protective plate, a 512 fly fork servo motor, a 6 wire frame mechanism, a 61 tensioner and a 62 tension adjusting air cylinder.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-6, the present invention provides a technical solution: a double-station brushless inner stator outer winding machine comprises a lower frame 1, wherein a circuit is convenient to arrange, control, install, transport, fix and mechanically operate, a protective cover 2 is arranged at the top of the lower frame 1, the outer sealing of a machine table is achieved, the sealing operation is achieved, the use safety is guaranteed, a clamping indexing mechanism 3 is arranged at the front end of the inner portion of the protective cover 2, the brushless stator is loaded and unloaded, a wire clamping and hanging mechanism 4 is arranged on the upper portion of the clamping indexing mechanism 3, the enameled wire hanging and the wire clamping are achieved, a wire arranging and winding mechanism 5 is arranged on the inner side of the wire clamping and hanging mechanism 4, the enameled wire is uniformly arranged and wound, a wire frame mechanism 6 is arranged on the inner side of the wire arranging and winding mechanism, the tension of the enameled wire is adjusted, the clamping and indexing mechanism 3 comprises a chuck 31, a translation cylinder 32, an indexing servo motor 33 and a chuck cylinder 34, The wire hanging mechanism comprises a wire hanging head 43 and a wire clamping head translation cylinder 44, the wire arrangement winding mechanism 5 comprises a first wire arrangement servo motor 51, a first sliding seat 52, a second sliding seat 53, a first ejector rod 54, a second ejector rod 55, a guard plate connecting plate 56, a wedge block 57, a flying fork 58, an upper guard plate 59, a second wire arrangement servo motor 510, a measuring guard plate 511 and a flying fork servo motor 512, the wire frame mechanism 6 comprises a tensioner 61 and a tension adjusting cylinder 62, the structural requirements are met, and the bottoms of the protective cover 2, the clamping and indexing mechanism 3, the wire clamping and hanging mechanism 4, the wire arrangement winding mechanism 5 and the wire frame mechanism 6 are fixedly connected with the lower rack 1 through bolts.

When the device is used, a worker puts 2 brushless stators into the chuck 31, starts the device, pulls the chuck 31 through the clamping cylinder 34 to realize stator clamping, then moves the clamping indexing mechanism 3 to a position to be wound through the translation cylinder 32 arranged on the lower frame 1, the indexing servo motor 33 rotates, the flying fork servo motor 512 drives the flying fork 58 to rotate, the enameled wire is hung on the wire hanging head 43, the wire clamping head 42 loosens the wire head, the indexing servo motor 33 drives the stator to rotate to the winding position, the flying fork 58 rotates, the enameled wire slides through the upper protection plate 59 and the measuring protection plate 511 to be wound on the brushless stators, the first wire arranging servo motor 51 drives the lead screw to drive the first sliding seat 52 to move, the first sliding seat 52 pushes the first ejector rod 54 to move, the first ejector rod 54 is linked with the protection plate connecting plate 56, the protection plate connecting plate 56 drives the upper protection plate 59 to uniformly move according to the wire diameter, thereby realizing that the enameled wire is uniformly arranged in, after one layer of winding is finished, the second flat cable servo motor 510 drives the lead screw to drive the second slide base 53 to move, the second slide base 53 pushes the second ejector rod 55 to move forwards, further pushes the wedge block 57 to move, the wedge block 57 drives the upper protection plate 59 to move for a wire diameter distance, the fly fork 58 continues to rotate for winding, and the process is repeated until winding is finished according to the winding process, in the winding process, the tension of the enameled wire is adjusted through the tensioner 61 and the tension adjusting cylinder 62, the fly fork 58 rotates to a specified position, the wire clamping head translation cylinder 44 pushes the wire clamping head 42 to clamp the enameled wire and cut the enameled wire, the translation cylinder 32 pulls the clamping and indexing mechanism 3 back to the initial position, the chuck cylinder 34 releases the chuck 31, an employee takes down the stator with wound wire, and the whole winding operation.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a duplex position brushless inner stator external winding machine, includes undercarriage (1), its characterized in that: the top of lower carriage (1) is provided with protection casing (2), the inside front end of protection casing (2) is provided with presss from both sides tight indexing mechanism (3), the upper portion that presss from both sides tight indexing mechanism (3) is provided with double-layered line string mechanism (4), the inboard of double-layered line string mechanism (4) is provided with winding displacement winding mechanism (5), winding displacement winding mechanism's inboard is provided with rack mechanism (6).

2. The double-station brushless inner stator external winding machine according to claim 1, characterized in that: the clamping indexing mechanism (3) comprises a chuck (31), a translation cylinder (32), an indexing servo motor (33) and a chuck cylinder (34).

3. The double-station brushless inner stator external winding machine according to claim 1, characterized in that: the wire clamping and hanging mechanism (4) comprises a lifting cylinder (41), a wire clamping head (42), a wire hanging head (43) and a wire clamping head translation cylinder (44).

4. The double-station brushless inner stator external winding machine according to claim 1, characterized in that: the winding displacement winding mechanism (5) comprises a first winding displacement servo motor (51), a first sliding seat (52), a second sliding seat (53), a first ejector rod (54), a second ejector rod (55), a guard plate connecting plate (56), a wedge block (57), a fly fork (58), an upper guard plate (59), a second winding displacement servo motor (510), a measuring guard plate (511) and a fly fork servo motor (512).

5. The double-station brushless inner stator external winding machine according to claim 1, characterized in that: the wire frame mechanism (6) comprises a tensioner (61) and a tension adjusting cylinder (62).

6. The double-station brushless inner stator external winding machine according to claim 1, characterized in that: the bottom of the protective cover (2), the clamping and indexing mechanism (3), the wire clamping and hanging mechanism (4), the wire arranging and winding mechanism (5) and the wire frame mechanism (6) are fixedly connected with the lower rack (1) through bolts.

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