CN211375850U - Filling detection electromechanical integration comprehensive practical training system - Google Patents

Filling detection electromechanical integration comprehensive practical training system Download PDF

Info

Publication number
CN211375850U
CN211375850U CN201922387691.6U CN201922387691U CN211375850U CN 211375850 U CN211375850 U CN 211375850U CN 201922387691 U CN201922387691 U CN 201922387691U CN 211375850 U CN211375850 U CN 211375850U
Authority
CN
China
Prior art keywords
cylinder
water tank
assembly
double
bottom frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201922387691.6U
Other languages
Chinese (zh)
Inventor
崔智�
朱建忠
王洪磊
于宗泳
王真
方祖富
公建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Rhinecoster Intelligent Technology Co ltd
Original Assignee
Shandong Rhinecoster Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Rhinecoster Intelligent Technology Co ltd filed Critical Shandong Rhinecoster Intelligent Technology Co ltd
Priority to CN201922387691.6U priority Critical patent/CN211375850U/en
Application granted granted Critical
Publication of CN211375850U publication Critical patent/CN211375850U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

The utility model belongs to real device field of instructing, concretely relates to real standard system is synthesized to filling detection mechatronics, its characterized in that is including the plastic bottle detecting element that connects gradually of leaving warehouse, plastic bottle letter sorting and upset unit, dividing material filling unit, adding lid and weighing unit, triaxial stereoscopic warehouse unit. The utility model relates to a rationally, regard as the carrier with plastic bottle and material lid, add the filling technology and the detection technology of liquid, replace original pilot lamp analog system with the real standard scheme that is close industrial production line, real effectual, efficient of instructing.

Description

Filling detection electromechanical integration comprehensive practical training system
Technical Field
The utility model belongs to real device field of instructing, concretely relates to filling detects mechatronic and synthesizes real standard system.
Background
Along with the continuous improvement of the industrial level and the industrial automation level in China, the gap of the mechanical-electrical integration and automation control skills talents is larger and larger, the requirements of various industries and enterprises on the talents are urgent, the traditional mechanical-electrical integration and automation control skill talent training has the defects of heavy theory and light practice, and students cannot timely perform practical training after learning theoretical knowledge during training, so that the teaching effect is poor; although the trainees can get some opportunities for practical training sometimes, the practical training at present is directly operated by a mechanical-electrical integration and automation control device or a crude indicator lamp simulation system for a factory, the practical training is not suitable for teaching, the teaching effect is very limited, and the defects of long training time and poor effect of talents with mechanical-electrical integration and automation control skills at present are caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve prior art and do not have the real device of instructing of professional mechatronics and automated control, it is long to cause mechatronics technical talent to have the training time, the defect of poor effect, a filling detection mechatronics synthesizes real standard system is provided, it chooses for use plastic bottle and material lid as the carrier, the filling technology and the detection technology of real standard liquid, replace original pilot lamp analog system with the real standard scheme that is close industrial production line, industrial level's components and parts are all selected to all components and parts, realize industrial site and the real seamless butt joint between the training room, improve real standard efficiency and effect.
The utility model discloses a realize through following technical scheme:
the filling detection mechatronic comprehensive practical training system is characterized by comprising plastic bottle ex-warehouse detection units, plastic bottle sorting and overturning units, material distribution filling units, capping and weighing units and three-axis stereoscopic warehouse units which are sequentially connected, wherein each unit is provided with a PLC module, and the PLC modules are in signal connection.
The utility model discloses a detection unit for plastic bottle delivery from warehouse, which comprises a first bottom frame, a first plastic bottle double-material warehouse component, a first linear transfer component and a first conveying component are arranged on the first bottom frame, the first plastic bottle double-material warehouse component comprises two vertical first material warehouses with the same structure, the first material warehouse is a frame structure and internally contains plastic bottles, a first material supporting plate and a vertical first ball screw are arranged in each first material warehouse, the first material supporting plate is fixed on a screw nut of the first ball screw, the lower end of the first ball screw is connected with a first direct current speed reducing motor (preferably but not limited to Japanese fine grinding 90YS60GY22), a first groove type photoelectric sensor (preferably but not limited to German Weck WFM80-60x3x1-S) is arranged at the upper end discharge port of the first material warehouse, a first linear transfer component arranged on the first bottom frame is arranged on one side of the first plastic bottle double-material warehouse component, the first linear transport assembly comprises ｃA first linear cylinder (preferably but not limited to German Fisher DGC-18-450-G-PPV-A), ｃA first linear cylinder bracket, ｃA first horizontal cylinder (preferably but not limited to German Fisher DFM-12-100-P-A-GF), ｃA first vertical cylinder (preferably but not limited to German Fisher DFM-12-100-P-A-GF), ｃA first vacuum generator (preferably but not limited to German Fisher VN-05-H-T2-PQ1-VQ1-RO1) and ｃA first buffered vacuum chuck (preferably but not limited to Japan SMCZPT20BNJ30-04-A10), the first linear cylinder is fixed on ｃA first bottom frame by the first linear cylinder bracket, the first horizontal cylinder is mounted on ｃA slide of the first linear cylinder, a first vertical cylinder is fixed on a front end telescopic rod of the first horizontal cylinder, a first vacuum sucker with buffering is arranged on a lower end telescopic rod of the first vertical cylinder, a first vacuum generator is fixed on one side of the first vertical cylinder and is connected with the first vacuum sucker with buffering through an air path, a first conveying component is U-shaped and surrounds the outer sides of the first linear transfer component and the first plastic bottle double-material warehouse component, the first linear transfer component and the first plastic bottle double-material warehouse component are divided into a first front, middle and rear double-row circular belt conveyor which are sequentially connected according to the conveying direction, the first front, middle and rear double-row circular belt conveyor are respectively connected with a first variable frequency speed reduction motor (preferably but not limited to Japanese Ministry 90YS60GY22), a first radio frequency reader-writer (preferably but not limited to German Siemens 6gt28214ac10), a first stop cylinder (preferably but not limited to German Fisher-DFSP-16-10-PS-PA) and a first inductive sensor (preferably but not limited to German Fisher Siemens 60 YS 10 Preferably but not limited to, german west k IQ10-03BPSKT0S), the conveying tray is mounted on two belts of the first conveying assembly, and the bottom of the conveying tray is provided with a radio frequency chip (preferably but not limited to, siemens 6GT2821-4AC10) and a metal detection device.
Further, the utility model discloses a first material intracavity of first material storehouse frame is equipped with first round guide rail, and first material layer board suit is on first round guide rail.
Further, the utility model discloses a first material storehouse frame upper end and lower extreme are equipped with first spacing photoelectric sensor respectively (preferably but not limited to for schneider XT series sensor) for the spacing of the highest and the lowest position of first material tray.
Furthermore, the two ends of the first horizontal cylinder, the first vertical cylinder and the first straight cylinder of the utility model are respectively provided with a magnetic proximity switch sensor (preferably but not limited to German Fisher SME-8M-DS-24V-K-2.5-OE).
The first bottom frame of the plastic bottle ex-warehouse detection unit of the utility model is a box body structure, adopts a carbon steel plate bending structure, the surface is sprayed with plastic, the base adopts a carbon steel plate bending and welding structure, and the bottom is provided with a horse wheel with fixed rubber pad feet, thus realizing short-distance transportation and firm positioning; the electrical control console adopts a carbon steel plate bending structure, the surface is subjected to spray molding treatment, the panel adopts an aluminum alloy surface wire drawing panel, the electrical element mounting panel is mounted in the main frame, the carbon steel plate is adopted for bending, each unit on the upper part and each component mounting panel adopt an European standard industrial aluminum profile frame splicing structure, and the installation and adjustment of any position of various components are facilitated.
A PLC module is arranged in the first bottom frame, the model of the first bottom frame is Siemens 1500(PLC _1512C _1PN), and the first bottom frame has high-level system performance, high-speed signal processing capacity, short response time and super-strong control capacity; a control panel and a touch screen are arranged at the upper part of the front end of the first bottom frame, buttons of the control panel comprise a start button, a stop button and an automatic operation start and stop button of each module of the station, and an emergency stop button is directly connected with the PLC module; the touch screen is made of Siemens brand, model KTP700, a display system picture can be set on a panel of the touch screen, the display system picture can be set on the panel of the touch screen, and the touch screen can control the action and operation of each station and the whole machine.
The utility model discloses two material storehouse subassemblies of plastic bottle ex-warehouse detecting element's first plastic bottle are installed on first bottom frame for store the plastic bottle that is used for the real standard, and the plastic bottle divide into different colours (white, blue and black) and select the plastic bottle of two kinds of different colours to invert respectively in two material chambeies in the material storehouse. In order to prevent the height of the first linear rotation unit from being reduced, the first dual plastic bottle magazine assembly is preferably mounted on the first bottom frame such that only the upper portion of the first dual plastic bottle magazine assembly is exposed from the upper end surface of the first bottom frame. Most of which are hidden inside the first bottom frame. The first plastic bottle double-material warehouse adopts a first direct current speed reducing motor to provide power, a first ball screw to drive, a first linear bearing and a first circular guide rail to guide, and the plastic bottles are discharged; a first groove-shaped photoelectric sensor is respectively arranged at an outlet of each material level and used for detecting the delivery of the materials, detecting and feeding back the materials to the PLC module and providing a trigger signal for subsequent actions; two first spacing photoelectric sensors are respectively installed at the upper end and the lower end of the material storehouse, and are used as the limit of the lifting of the first material supporting plate, and when the first material supporting plate reaches the highest position or the lowest position, the first material supporting plate can be fed back to the PLC module through the first spacing photoelectric sensors.
The utility model discloses a straight line transfer assembly of a plastic bottle ex-warehouse detection unit is used for transferring plastic bottles from a first plastic bottle double-material warehouse assembly to a conveying tray of a first conveying assembly, consists of a first straight line cylinder bracket (aluminum profile frame structure) and a pneumatic assembly, and is arranged on a first bottom frame; the first vacuum sucker with the buffer realizes the grabbing of the plastic bottle through the control of the electromagnetic valve and the first vacuum generator; the two cylinders with the guide rods are respectively provided with two magnetic proximity sensors for detecting the operation positions of the cylinders and feeding back detection signals to the PLC module so as to provide action trigger signals for subsequent actions; the first linear cylinder realizes the straight line of material and transports, and a set of magnetism proximity sensor is installed respectively at first linear cylinder both ends for detect the signal that targets in place of linear actuator, and feed back the detected signal to the PLC module, provide the action trigger signal for subsequent action.
The utility model discloses plastic bottle inspection unit's first conveying component that goes out of warehouse is used for realizing the transport of plastic bottle, its structure is the prior art that technical personnel are familiar in the field, adopt double-row circular conveyer belt (circular belt) and aluminium alloy frame structure, the transmission adopts first frequency conversion gear motor, the control of conveyer belt speed is realized to control through the converter, adopt the tray transport mode on the conveyer belt, the plastic bottle is placed on carrying the tray, carry the tray lower part installation and be used for data storage's radio frequency chip and be used for the metal detection device that inductance sensor detected. The radio frequency chip is used for storing the material information of each station and reading and writing the material information through a radio frequency reader; the metal detection device is arranged at the lower part of the conveying tray, the position of the conveying tray is determined through the detection of the inductive sensor, and a detection signal is fed back to the PLC module, and the metal detection device is a metal bolt arranged on the conveying chassis.
The utility model discloses plastic bottle detection unit's that goes out of warehouse first stop cylinder, first inductance sensor and first radio frequency read write line are all installed on first back biserial circle band conveyer, and first stop cylinder is used for realizing the stopping and the clearance of the transport tray on the conveying subassembly, and first stop cylinder adopts the single-action cylinder, and the cylinder piston rod cooperates with the front end semicircle draw-in groove of transport tray, realizes the stopping location of transport tray, and after first stop cylinder received the clearance instruction of PLC module, the solenoid valve action made the cylinder piston rod withdraw, realized the clearance of transport tray; the first inductive sensor completes detection through a metal detection device at the bottom of the conveying tray, feeds a detection signal back to the PLC module, and provides an action trigger signal for subsequent actions; and the first radio frequency reader-writer reads and writes data to a radio frequency chip at the bottom of the conveying tray according to the instruction of the PLC module to finish the reading and writing of the data.
The utility model discloses plastic bottle inspection unit's first color mark sensor that goes out of warehouse installs in the side of one of them conveyer belt of first back biserial round belt conveyor for distinguish the different colours of plastic bottle in the material tray, and with detected signal feedback to PLC module, information recording is in radio frequency chip.
The utility model discloses a plastic bottle letter sorting and upset unit includes second bottom frame, the second conveying subassembly that advances, the second back conveyer, second waste material manipulator subassembly, second waste material letter sorting conveyer belt, second plastic bottle upset subassembly and second liquid crystal display, the second is advanced conveying subassembly and second back conveyer and is installed both sides around the top of second bottom frame respectively, the feed end of second conveying subassembly is advanced and is connected the discharge end of first conveying subassembly, the discharge end of second back conveyer is connected with the feed end of first conveying subassembly, the second is advanced conveying subassembly and is included second variable frequency gear motor (preferably but not limiting to be Japanese essence research YS60GY22), second double-row circular belt conveyor, the second is preceding read and write radio frequency ware (preferably but not limiting to be German Siemens 6gt28214ac10), the radio frequency read write ware after the second (preferably but not limiting to be German 28Siemens 6gt 214ac10), A second front stop cylinder (preferably but not limited to German Fisher DFSP-16-10-PS-PA), a second front inductance sensor (preferably but not limited to German Western K IQ10-03BPSKT0S), a second rear stop cylinder (preferably but not limited to German Fisher DFSP-16-10-PS-PA) and a second rear inductance sensor (preferably but not limited to German Western K IQ10-03BPSKT0S), wherein a second variable frequency speed reduction motor is arranged at one end of a second double-row circular belt conveyor, the bottom front side of the second double-row circular belt conveyor is provided with the second front stop cylinder, the rear side is provided with a second rear stop cylinder, the two stop cylinders are respectively provided with a second front inductance sensor, a second rear inductance sensor, a second front radio frequency reader-writer and a second rear radio frequency reader-writer, the second front stop cylinder is provided with a second waste sorting conveyor belt and a second waste manipulator assembly, the front end of the second waste sorting conveyer belt is close to the second double-row circular belt conveyer, ｃA second waste groove type photoelectric sensor (preferably but not limited to German Wesk WFM80-60x3x1-S) is arranged above the rear end of the second waste sorting conveyer belt, the second waste manipulator assembly comprises ｃA second waste manipulator bracket, ｃA second waste horizontal cylinder (preferably but not limited to German Fisher DSNU-16-100-P-A), ｃA second waste vertical cylinder (preferably but not limited to German Fisher ADNGF-20-40-P-A) and ｃA second waste pneumatic clamping jaw (preferably but not limited to German Male SGB40), the second waste manipulator bracket is fixed on the second bottom frame, the upper end of the second waste horizontal cylinder is provided with the second waste horizontal cylinder, and the telescopic rod of the second waste horizontal cylinder is provided with the second waste vertical cylinder, the telescopic rod of the second waste material vertical cylinder is provided with ｃA horizontal second waste material pneumatic clamping jaw, ｃA second rear stop cylinder is provided with ｃA second plastic bottle overturning assembly, the second plastic bottle overturning assembly comprises ｃA second overturning base, ｃA second overturning lifting cylinder (preferably but not limited to German Fisher ADNGF-20-50-P-A), ｃA second overturning rotating cylinder (preferably but not limited to German Fisher HGDS-PP-12-YSRT-A-B) and ｃA second overturning pneumatic clamping jaw, the second overturning base is installed on ｃA second bottom frame, the second overturning base is provided with ｃA vertical second overturning lifting cylinder, the telescopic rod of the second overturning lifting cylinder is provided with ｃA second overturning rotating cylinder, and the rotating table of the second overturning rotating cylinder is provided with ｃA horizontal second overturning pneumatic clamping jaw.
The cylinders of the unit are all provided with magnetic proximity sensors for detecting the positions of the cylinders and feeding back the positions to the PLC module.
The second bottom frame of the plastic bottle sorting and overturning unit of the utility model is a box structure, adopts a carbon steel plate bending structure, the surface is sprayed with plastic, the base adopts a carbon steel plate bending and welding structure, and the bottom is provided with a Fuma wheel with fixed rubber pad feet, thus realizing short-distance transportation and firm positioning; the electrical control console adopts a carbon steel plate bending structure, the surface is subjected to plastic spraying treatment, the panel adopts an aluminum alloy surface wire drawing panel, the electrical element mounting plate is installed in the main frame, and the carbon steel plate is adopted for bending processing. Each unit and each components and parts mounting panel on upper portion adopt european standard industry aluminium alloy frame mosaic structure, make things convenient for the installation and the adjustment of the optional position of various components and parts.
A PLC module is arranged in the second bottom frame, the model of the PLC module is Siemens 1500(PLC _1512C _1PN), and the PLC module has high-level system performance, high-speed signal processing capacity, short response time and super-strong control capacity; a control panel and a touch screen are arranged at the upper part of the front end of the second bottom frame, buttons of the control panel comprise a start button, a stop button and an automatic operation start and stop button of each module of the station, and an emergency stop button is directly connected with the PLC module; the touch screen is made of Siemens brand, model KTP700, a display system picture can be set on a panel of the touch screen, the display system picture can be set on the panel of the touch screen, and the touch screen can control the action and operation of each station and the whole machine.
The utility model discloses a second biserial circle band conveyer and the second back off conveyer of plastic bottle letter sorting and upset unit are installed on second bottom frame, for the prior art that technical personnel in the field are familiar, adopt biserial circular conveyer belt and aluminium alloy frame structure, the transmission adopts second variable frequency gear motor, the control of conveyer belt speed is realized to control through the converter, second biserial circle band conveyer and second back off conveyer are used for carrying the transport tray of carrying the plastic bottle and the empty transport tray that returns respectively.
The second front stop cylinder and the second rear stop cylinder of the plastic bottle sorting and overturning unit are used for stopping and releasing the conveying tray on the conveying belt; the second front inductance sensor and the second rear inductance sensor finish detection through a metal detection device at the bottom of the conveying tray, and feed back detection signals to the PLC module to realize the detection, so as to provide action trigger signals for subsequent actions; and the second front radio frequency reader-writer and the second rear radio frequency card reader read and write data to the radio frequency chip at the bottom of the conveying tray according to the instructions of the PLC, so that the data reading and writing are completed.
The second waste manipulator component of the plastic bottle sorting and overturning unit is used for sorting and grabbing unqualified plastic bottles on the conveying tray according to the instruction of the PLC module, and placing the unqualified plastic bottles on the second waste sorting conveyer belt to finish the sorting work of waste; and magnetic proximity sensors used for detecting the positions of the air cylinder pistons are mounted on the second waste material horizontal air cylinder and the second waste material vertical air cylinder, and the magnetic proximity sensors are used for detecting the positions of the air cylinder pistons and feeding back detection signals to the PLC module so as to provide action trigger signals for subsequent actions.
The utility model discloses a second waste material letter sorting conveyer belt of plastic bottle letter sorting and upset unit is prior art, and its main frame adopts aluminium alloy construction, adopts motor drive, adopts the transport to bring and carries unqualified plastic bottle to detect through second waste material cell type photoelectric sensor, and feed back the model that detects to the trigger signal that the PLC module stops as the waste material conveyer belt.
The utility model discloses a second plastic bottle upset subassembly of plastic bottle letter sorting and upset unit is used for snatching qualified plastic bottle and overturns and puts back the second again and gos forward conveying assembly, is equipped with magnetism proximity sensor on its second upset lift cylinder and the second upset revolving cylinder equally, and magnetism proximity sensor's detected signal feeds back to the PLC module, provides action trigger signal for subsequent action.
The utility model discloses a plastic bottle letter sorting and upset unit's LCD shows the action of whole real standard system of action and the action state of every work cell and the feedback of data through the signal of host computer, the host computer is installed inside second bottom frame, the host computer can send control signal to the executive component of each workstation according to PLC's instruction, the action signal of each workstation feedback also can be received, and can show through LCD, the host computer is preferred but not limited to adopt and associates P330 workstation.
The utility model discloses a divide material filling unit includes third bottom frame, third conveying subassembly that advances, third backward conveyer, third main water tank set spare, third branch water tank set spare and third filling port subassembly, third conveying subassembly that advances and third backward conveyer are installed respectively in the top front and back both sides of third bottom frame, the feed end of third conveying subassembly that advances connects the discharge end of second conveying subassembly that advances, the discharge end of third backward conveyer is connected with the feed end of second backward conveyer, third conveying subassembly that advances includes third inverter reducer motor (preferably but not limited to be fine research 90YS60GY22), third biserial circular belt conveyor, third radio frequency read write line (preferably but not limited to be German Siemens 6gt28214ac10), third stop cylinder (preferably but not limited to be German Stokes DFSP-16-10-PS-PA), third inductive transducer (preferably but not limited to be German Sieck IQ10-03 BPT 0S), ｃA third variable frequency speed reduction motor is arranged at one end of ｃA third double-row circular belt conveyor, ｃA third stop cylinder is arranged at the bottom of the middle part of the third double-row circular belt conveyor, ｃA third inductance sensor and ｃA third radio frequency reader-writer are arranged at the position of the third stop cylinder, ｃA third filling port assembly is also arranged at the position of the third stop cylinder, the third filling port assembly comprises ｃA third filling base, ｃA third filling horizontal cylinder (preferably but not limited to German Fisher ADNGF-12-80-P-A) and ｃA third filling water tap, the third filling base is arranged on ｃA third bottom frame, ｃA third filling horizontal cylinder is arranged at the top of the third filling base, ｃA vertical third filling water tap is arranged on ｃA telescopic rod of the third filling horizontal cylinder, ｃA third water distribution tank assembly is arranged at the rear side of the third filling port assembly, and the third water distribution tank assembly comprises ｃA third cold water tank assembly and ｃA third hot water tank assembly, the third cold water tank assembly comprises a third cold water tank bracket, a third cold water tank and a third cold water tank pressure transmitter (preferably but not limited to zibo ruide DC 4-20mA), the third cold water tank bracket is installed on a third bottom frame, the third cold water tank is installed on the third cold water tank bracket, the bottom of the third cold water tank is provided with the third cold water tank pressure transmitter, the third hot water tank assembly comprises a third hot water tank bracket, a third hot water tank pressure transmitter (preferably but not limited to zibo ruide DC 4-20mA), a third hot water tank heating rod and a third hot water tank temperature sensor, the third hot water tank bracket is installed on the third bottom frame, the third hot water tank is installed on the third hot water tank bracket, the bottom of the third hot water tank pressure transmitter is provided, the third hot water tank heating rod and the third hot water tank temperature sensor are arranged in the third hot water tank, the bottoms of the third cold water tank and the third hot water tank are connected with a third filling faucet through a pipeline and a third digital display flowmeter, a third cold water tank water outlet electromagnetic valve and a third hot water tank water outlet electromagnetic valve are respectively arranged on the pipelines, a third main water tank component is positioned in the third bottom frame and below the third sub-water tank component and comprises a third main water tank, a third main water tank water level sensor and a third main water tank variable frequency magnetic pump (preferably, but not limited to, New Xishan MP-70RZM), the number of the third main water tank water level sensors is two, the third main water tank water level sensors are respectively arranged at the upper part and the lower part of the side surface of the third main water tank, and the third main water tank water outlet is connected with the upper water inlets of the third cold water tank and the third hot water tank through the pipelines and the third main water tank variable frequency magnetic pump, and a third cold water tank water inlet electromagnetic valve and a third hot water tank water inlet electromagnetic valve are respectively arranged on the pipelines.
All set up magnetic force proximity sensor on the cylinder of this unit for the position of feedback cylinder and with signal transmission to PLC module.
The third bottom frame of the distributing and filling unit of the utility model is a box structure, adopts a carbon steel plate bending structure, surface plastic spraying treatment, a base adopts a carbon steel plate bending and welding structure, and the bottom is provided with a Fuma wheel with fixed rubber pad feet, thus realizing short-distance transportation and firm positioning; the electrical control console adopts a carbon steel plate bending structure, the surface is subjected to plastic spraying treatment, the panel adopts an aluminum alloy surface wire drawing panel, the electrical element mounting plate is installed in the main frame, and the carbon steel plate is adopted for bending processing. Each unit and each components and parts mounting panel on upper portion adopt european standard industry aluminium alloy frame mosaic structure, make things convenient for the installation and the adjustment of the optional position of various components and parts.
A PLC module is arranged in the third bottom frame, the model of the PLC module is Siemens 1500(PLC _1512C _1PN), and the PLC module has high-level system performance, high-speed signal processing capacity, short response time and super-strong control capacity; a control panel and a touch screen are arranged at the upper part of the front end of the third bottom frame, buttons of the control panel comprise a start button, a stop button and an automatic operation start and stop button of each module of the station, and an emergency stop button is directly connected with the PLC module; the touch screen is made of Siemens brand, model KTP700, a display system picture can be set on a panel of the touch screen, the display system picture can be set on the panel of the touch screen, and the touch screen can control the action and operation of each station and the whole machine.
The utility model discloses a divide third biserial circle band conveyer and third back off conveyer of material filling unit are the prior art that technical personnel are familiar in the field, adopt biserial circular conveyer belt and aluminium alloy frame structure, and the transmission adopts third variable frequency gear motor, realizes the control of conveyer belt speed through the control of converter, and third biserial circle band conveyer and third back off conveyer are used for carrying the transport tray of carrying the plastic bottle and the empty transport tray that returns respectively.
The third stop cylinder of the distributing and filling unit of the utility model is used for stopping and releasing the conveying tray on the third forward conveying component; the third inductive sensor completes detection through a metal detection device at the bottom of the conveying tray and feeds back detection signals to the PLC module, and the third radio frequency reader-writer reads and writes data to a radio frequency chip at the bottom of the conveying tray according to instructions of the PLC module to complete data reading and writing.
The utility model discloses a divide third main water tank set spare of material filling unit to install in the lower part of third bottom frame, operates through the back glass door of third bottom frame, is used for providing the material for the system's filling. The third main water tank is made of a transparent organic glass water tank, and two external-attached third main water tank water level sensors are arranged on the side surface of the third main water tank and used for detecting the lowest and highest water levels of the third main water tank and feeding detection signals back to the PLC module; the third main water tank frequency conversion magnetic pump can realize accurate control of the liquid level of the third cold water tank and the third hot water tank through frequency conversion control.
The utility model discloses a divide the third cold water storage cistern of material filling unit to store cold water, third cold water storage cistern pressure transmitter is used for detecting water level and water pressure in the third cold water storage cistern, and the detected signal feeds back to the PLC module.
The utility model discloses a divide third hot-water tank of material filling unit to be used for storing hot water, third hot-water tank pressure transmitter are used for detecting water level and water pressure in the water tank, and the detected signal feeds back to the PLC module. The third hot-water tank heating rod in the third hot-water tank heats the water in the water tank according to the instruction sent by the PLC module and detects the temperature through the third hot-water tank temperature sensor, and the detection signal of the third hot-water tank temperature sensor is fed back to the PLC module.
The third filling port component of the distributing and filling unit of the utility model is used for completing the filling work of the materials; the third filling horizontal cylinder adopts a compact cylinder with guiding, magnetic proximity sensors are arranged at two ends of the cylinder and used for detecting the position of the cylinder, and a detection signal is fed back to the PLC module.
The utility model discloses a add lid and weighing unit includes fourth bottom frame, fourth conveying subassembly that gos forward, fourth back conveyer, fourth 6 axle robots, the fourth subassembly of handing over, fourth material lid feed conveying subassembly and fourth weighing component, fourth conveying subassembly and fourth back conveyer are advanced and are installed both sides around fourth bottom frame top respectively, fourth material lid feed conveying subassembly is installed in fourth bottom frame top left side, fourth weighing component installs the rear portion inboard at fourth conveying subassembly that advances, the discharge end of conveying subassembly is advanced before the third is connected to the feed end of fourth conveying subassembly that advances, the discharge end of fourth back conveyer is connected with the feed end of third back conveyer, fourth conveying subassembly that advances includes fourth variable frequency speed reduction motor (preferably but not limited to be the fine research 90YS60 22), fourth biserial GY circle band conveyer, fourth radio frequency read write line (preferably but not limited to be German western-style door 6gt 214ac10), A fourth stop cylinder (preferably but not limited to German Fick DFSP-16-10-PS-PA), a fourth inductance sensor (preferably but not limited to German Weekk IQ10-03BPSKT0S), a fourth variable frequency speed reduction motor is installed at one end of a fourth double-row circular belt conveyor, the bottom of the middle part of the fourth double-row circular belt conveyor is provided with the fourth stop cylinder, the fourth stop cylinder is provided with a fourth inductance sensor and a fourth radio frequency reader-writer, a fourth 6-axis industrial robot is installed at the middle part of a fourth bottom frame, a fourth hand changing assembly is positioned at one side of the fourth 6-axis industrial robot and comprises a fourth hand changing bracket, a fourth robot arm suspension, a fourth robot arm, a fourth suction cup suspension, a fourth suction cup inductance sensor and a fourth suction cup inductance sensor, the fourth hand changing bracket is installed on the fourth bottom frame, and the upper end of the fourth hand changing bracket is provided with the suspended fourth suction cup suspension and the fourth suction cup suspension, the fourth manipulator suspension and the fourth sucker suspension are hollow annular structures, the side parts of the fourth manipulator suspension and the fourth sucker suspension are respectively provided with ｃA fourth manipulator inductance sensor and ｃA fourth sucker inductance sensor, the fourth manipulator and the fourth sucker are respectively suspended on the fourth manipulator suspension and the fourth sucker suspension, the fourth cap feeding and conveying component comprises ｃA fourth cap conveyor, ｃA fourth cap bin, ｃA fourth bin optical fiber sensor (preferably but not limited to German Weck LL3-DM01), ｃA fourth cap discharging cylinder (preferably but not limited to German Fisher DSNU-10-25-P-A), ｃA fourth cap positioning block and ｃA fourth cap positioning optical fiber sensor (preferably but not limited to German Sieck LL3-DM01), the fourth cap conveyor is arranged on ｃA fourth bottom frame through ｃA bracket, two vertical cylindrical fourth cap bins are arranged above the tail end of the fourth cap conveyor, the bottom of every fourth material lid feed bin is equipped with fourth material lid ejection of compact cylinder and fourth feed bin optical fiber sensor, and the front end of fourth material lid conveyer is equipped with fourth material lid locating piece, fourth material lid locating piece inboard is equipped with the constant head tank that matches with the material lid shape, and fourth material lid locating piece department is equipped with fourth material lid location optical fiber sensor, and the fourth weighing component includes fourth weighing support and fourth weighing sensor, and fourth weighing support mounting is on fourth bottom frame, and fourth weighing sensor installs the upper end at the fourth weighing support.
The utility model discloses a material lid with lid and weighing unit stores in fourth material lid feed bin, and after the system received the instruction that the material lid that the PLC module sent goes out the warehouse, fourth material lid ejection of compact cylinder moved, and rotary motion is to the ratchet of fixed material lid, and lower floor's material lid falls on fourth material lid conveyer, thereby second floor's material lid can't fall down by two fixed ratchets of next direction, and the cylinder moves in proper order and accomplishes the storehouse in proper order of material lid.
The fourth bottom frame with the cover and the weighing unit is of a box body structure, adopts a carbon steel plate bending structure, performs surface spraying treatment, adopts a carbon steel plate bending and welding structure for the base, and is provided with the Fuma wheel with fixed rubber pad feet at the bottom, thereby realizing short-distance transportation and firm positioning; the electrical control console adopts a carbon steel plate bending structure, the surface is subjected to plastic spraying treatment, the panel adopts an aluminum alloy surface wire drawing panel, the electrical element mounting plate is installed in the main frame, and the carbon steel plate is adopted for bending processing. Each unit and each components and parts mounting panel on upper portion adopt european standard industry aluminium alloy frame mosaic structure, make things convenient for the installation and the adjustment of the optional position of various components and parts.
A PLC module is arranged in the fourth bottom frame, the model of the PLC module is Siemens 1500(PLC _1512C _1PN), and the PLC module has high-level system performance, high-speed signal processing capacity, short response time and super-strong control capacity; a control panel and a touch screen are arranged at the upper part of the front end of the fourth bottom frame, buttons of the control panel comprise a start button, a stop button and an automatic operation start and stop button of each module of the station, and an emergency stop button is directly connected with the PLC module; the touch screen is made of Siemens brand, model KTP700, a display system picture can be set on a panel of the touch screen, the display system picture can be set on the panel of the touch screen, and the touch screen can control the action and operation of each station and the whole machine.
The utility model discloses a fourth biserial circle band conveyer and fourth back off conveyer that add lid and weighing unit adopt biserial circular conveyer belt and aluminium alloy frame structure for the prior art that technical personnel are familiar with in the field, and the transmission adopts fourth variable frequency gear motor, realizes the control of conveyer belt speed through the control of converter, and fourth biserial circle band conveyer and fourth back off conveyer are used for carrying the transport tray of carrying the plastic bottle and the empty transport tray that returns respectively.
The fourth stop cylinder of the capping and weighing unit of the utility model is used for stopping and releasing the conveying tray on the fourth forward conveying component; the fourth inductive sensor completes detection through a metal detection device at the bottom of the conveying tray, feeds detection signals back to the PLC module to realize detection, and provides action trigger signals for subsequent actions; and the fourth radio frequency reader-writer reads and writes data to the radio frequency chip at the bottom of the conveying tray according to the instruction of the PLC module, so that the data reading and writing are completed.
The fourth material cover feeding and conveying component of the capping and weighing unit is used for storing and conveying material covers; the fourth material lid feed bin adopts the transparent organic glass structure of drum, divide into two the same feed bins altogether, store the material lid of two kinds of different colours respectively, fourth material lid feed bin bottom installation fourth feed bin optical fiber sensor is used for detecting the material in the feed bin, fourth feed bin optical fiber sensor's detected signal feedback to the PLC module, the output of material lid is realized to a fourth material lid ejection of compact cylinder of discharge gate installation respectively, two magnetism proximity sensor of fourth material lid ejection of compact cylinder installation are used for detecting the signal that targets in place of cylinder, and will detect the model and feed back to PLC as the trigger signal of follow-up action. In the prior art of the fourth material cover conveyor, a main frame of the fourth material cover conveyor is of an aluminum profile structure, the fourth material cover conveyor is driven by a direct current speed reducing motor and is conveyed by a flat belt, a fourth material cover positioning block made of a POM material is arranged at the front end of the fourth material cover conveyor and used for positioning a material cover, and a fourth material cover optical fiber sensor is arranged on the fourth material cover positioning block and used for detecting the arrival position of the material cover and feeding back a detection signal to a PLC module.
The utility model discloses a fourth 6 axle industrial robot with lid and weighing cell is used for snatching the operation, preferably but not limited to adopt the IRB120 industrial robot of ABB company production, working range 0.58m, load capacity 3 Kg.
The fourth hand-changing assembly is used for changing hands, comprises two hand-changing schemes of a fourth manipulator (three-claw) (preferably but not limited to German Fisher DHDS-32-A) and a fourth sucker (preferably but not limited to German Fisher ESS-20), is arranged on a fourth hand-changing bracket, and is provided with a fourth manipulator inductance sensor and a fourth sucker inductance sensor which are used for detecting the positions of the fourth manipulator and the fourth sucker and feeding back detection signals to the PLC module, and the fourth manipulator is provided with two magnetic proximity sensors which are used for detecting the in-place signals of the gas claw and feeding back the detection signals to the PLC module.
The utility model discloses a fourth subassembly of weighing that adds lid and weighing unit is used for weighing to the weight of material, and the data feedback that fourth weighing sensor will detect carries out the storage of data to the PLC module.
The utility model discloses a triaxial stereoscopic warehouse unit includes fifth bottom frame, be equipped with fifth conveying assembly on the fifth bottom frame, fifth stereoscopic warehouse and fifth triaxial manipulator subassembly, fifth conveying assembly is the U-shaped, encircle in the fifth stereoscopic warehouse and the fifth triaxial manipulator outside, constitute by the preceding, middle, back double-row circular belt conveyor of fifth, the discharge end of fourth double-row circular belt conveyor is connected to the feed end of fifth preceding double-row circular belt conveyor, the discharge end of fifth back double-row circular belt conveyor connects the feed end of fourth backset conveyer, the one end of preceding, middle, back double-row circular belt conveyor of fifth is equipped with fifth variable frequency gear motor respectively (preferably but not limiting to be the refine 90YS60 22), the middle part bottom of fifth preceding double-row circular belt conveyor is equipped with the fifth radio frequency read-write line (preferably but not limiting to be German Siemens 6gt28214ac10), the fifth stop cylinder (preferably but not limiting to be Germany fee DFSP-16-10-PS-PA) And ｃA fifth inductive sensor (preferably but not limited to German Wesk IQ10-03BPSKT0S), the fifth stereoscopic warehouse comprises ｃA frame-shaped fifth warehouse frame, the front end of the fifth warehouse frame is provided with ｃA plurality of layers of fifth material supporting plates, ｃA fifth three-axis manipulator assembly is arranged on the front side of the fifth material supporting plates and comprises ｃA fifth X-axis horizontal electric cylinder (preferably but not limited to German Fisher EGC-50-650-TB-KF-0H-GK), ｃA fifth Y-axis vertical electric cylinder (preferably but not limited to German Fisher EGC-50-520-TB-KF-0H-GK), ｃA fifth Z-axis horizontal electric cylinder (preferably but not limited to German Fisher DSNU-16-100-P-A), ｃA fifth Z-axis horizontal pneumatic clamping jaw (preferably but not limited to German Fisher DHPS-16-A-NO), the upper end and the lower end of a fifth X-axis horizontal electric cylinder are respectively installed on the sliding blocks of the two fifth X-axis horizontal electric cylinders, a fifth Z-axis horizontal cylinder is installed on the sliding block of the fifth Y-axis vertical electric cylinder, a fifth Z-axis horizontal pneumatic clamping jaw is installed on a telescopic rod of the fifth Z-axis horizontal cylinder, and the left end of the lower fifth X-axis horizontal electric cylinder is close to a fifth stopping cylinder.
The fifth bottom frame of the three-axis stereoscopic warehouse unit of the utility model is a box structure, adopts a carbon steel plate bending structure, the surface is sprayed with plastic, the base adopts a carbon steel plate bending and welding structure, and the bottom is provided with a horse wheel with fixed rubber pad feet, thus realizing short-distance transportation and firm positioning; the electrical control console adopts a carbon steel plate bending structure, the surface is subjected to plastic spraying treatment, the panel adopts an aluminum alloy surface wire drawing panel, the electrical element mounting plate is installed in the main frame, and the carbon steel plate is adopted for bending processing. Each unit and each components and parts mounting panel on upper portion adopt european standard industry aluminium alloy frame mosaic structure, make things convenient for the installation and the adjustment of the optional position of various components and parts.
A PLC module is arranged in the fifth bottom frame, the model of the fifth bottom frame is Siemens 1500(PLC _1512C _1PN), and the fifth bottom frame has high-level system performance, high-speed signal processing capacity, short response time and super-strong control capacity; a control panel and a touch screen are arranged at the upper part of the front end of the fifth bottom frame, buttons of the control panel comprise a start button, a stop button and an automatic operation start and stop button of each module of the station, and an emergency stop button is directly connected with the PLC module; the touch screen is made of Siemens brand, model KTP700, a display system picture can be set on a panel of the touch screen, the display system picture can be set on the panel of the touch screen, and the touch screen can control the action and operation of each station and the whole machine.
The utility model discloses a fifth conveyor components of triaxial stereoscopic warehouse unit adopts double-row circular conveyor belt and aluminium alloy frame structure, and the transmission adopts variable frequency gear motor, realizes the control of conveyer belt speed through the control of converter, and its U-shaped segmentation sets up, is used for carrying the empty tray of carrying the transport tray of plastic bottle and returning.
The fifth stop cylinder of the three-axis stereoscopic warehouse unit of the utility model is used for stopping and releasing the conveying tray on the conveying component; the fifth inductive sensor completes detection through a metal detection device at the bottom of the conveying tray, feeds detection signals back to the PLC module to realize detection, and provides action trigger signals for subsequent actions; and the fifth radio frequency reader-writer reads and writes data to the radio frequency chip at the bottom of the conveying tray according to the instructions of the PLC, so that the data reading and writing are completed.
The fifth stereoscopic warehouse of the triaxial stereoscopic warehouse unit is used for storing filled and detected plastic bottles, a fifth warehouse frame adopts a European standard aluminum profile frame structure, and is connected by die-casting angle aluminum and high-strength bolts, so that the connection is firm, attractive and reliable; the fifth material supporting plate is made of sand blasting aluminum alloy plates, preferably but not limited to five layers and is used for storing plastic bottles; and transparent organic glass is adopted for protection around the fifth warehouse frame, so that the warehouse is safe and reliable.
The fifth three-axis manipulator unit of the three-axis stereoscopic warehouse unit of the utility model adopts a combined frame structure of an electric cylinder and a cylinder; the two parallel fifth X-axis horizontal electric cylinders are toothed charged electric cylinders, the fifth X-axis stepping motor is adopted for transmission, the two fifth X-axis horizontal electric cylinders are synchronously connected through a connecting shaft, two normally-open inductive magnetic proximity sensors are installed on the fifth X-axis horizontal electric cylinder to serve as limit limits of the electric cylinders, and a normally-closed inductive magnetic proximity sensor is installed to serve as a zero limit of the electric cylinders; a fifth Y-axis vertical electric cylinder adopts a toothed belt electric cylinder and is driven by a fifth Y-axis stepping motor, two normally-open inductive magnetic proximity sensors are installed on the electric cylinder to serve as limit of the electric cylinder, and a normally-closed inductive magnetic proximity sensor is installed on the electric cylinder to serve as zero limit of the electric cylinder; the fifth Z-axis horizontal cylinder is provided with a guide assembly, two one-way throttle valves are arranged in the cylinder to adjust the movement speed of the compressed air flow control cylinder, two magnetic proximity sensors are arranged in the cylinder to detect the operation position of the cylinder, and a detection signal is fed back to the PLC module; the front end of a telescopic rod of the fifth Z-axis horizontal cylinder is provided with a fifth Z-axis horizontal pneumatic clamping jaw for grabbing and placing plastic bottles into a fifth stereoscopic warehouse, and the fifth Z-axis horizontal pneumatic clamping jaw is provided with two magnetic proximity sensors for detecting the opening and closing in-place type of the gas jaw and feeding back a detection signal to the PLC module.
The utility model discloses advance conveying subassembly, the conveying subassembly before advancing of second, the conveying subassembly before the third, advance conveying subassembly, fifth conveying subassembly, the fourth moves back conveyer, the third moves back conveyer, the second moves back the conveyer and connects gradually and forms a closed transport circulation circuit for carry the transport tray of carrying the plastic bottle and the empty transport tray that returns.
The utility model discloses entire system's theory of operation as follows:
the inverted empty plastic bottles are delivered out of the warehouse through the plastic bottle delivery detection unit and placed in a conveying tray for conveying, the colors of the plastic bottles are identified during conveying, reading and writing of radio frequency chips at the bottom of the conveying tray are completed, unqualified plastic bottles are sorted out after entering the plastic bottle sorting and overturning unit, the qualified plastic bottles are overturned, reading and writing of the radio frequency chips at the bottom of the conveying tray are completed simultaneously, cold water/hot water filling is completed according to a set program after entering the material distribution filling unit, reading and writing of the radio frequency chips at the bottom of the conveying tray are completed simultaneously, after entering the capping and weighing unit, the filled plastic bottles are capped firstly and then weighed, reading and writing of the radio frequency chips at the bottom of the conveying tray are completed simultaneously, and finally, the empty plastic bottles enter the three-axis three-dimensional warehouse unit to read and write the radio frequency chips at the, and then the plastic bottles after being covered are stored in a warehouse, and the empty conveying trays are conveyed back to the plastic bottle warehouse-out detection unit. The PLC modules of each unit are connected with each other through communication modules such as a switch (X208, ST10_ X208, ST30_ X208), an RJ45 network port, an RF180C and the like, so that the cooperative work is realized.
The utility model has reasonable design, uses plastic bottles and material covers as carriers, adds the filling process and the detection process of liquid, replaces the original indicator light simulation system with the practical training scheme close to the industrial production line, all components select industrial-grade components, realizes seamless butt joint between the industrial site and the practical training room, effectively combines the electromechanical integration technology and the process control technology together, satisfies different practical training schemes of a set of equipment, effectively combines the programmable controller technology, the field bus technology, the stepping motor control technology, the electric cylinder and linear driving technology, the pneumatic practical training technology, the sensor technology, the radio frequency technology, the electrical operation technology, the human-computer interface technology, the robot practical training operation technology and the control and detection technologies of temperature, flow, pressure, liquid level and the like, and adopts the flexible design scheme, the student can train each system alone, then combines all systems together and realizes the operation of whole production line, combines together theory and reality, realizes the different demands of instructing the in-process in fact, accomplishes the effect of learning to use, and real effectual, efficient of instructing.
The utility model is suitable for a standard operation of study of electromechanical integration and the automation specialty of ordinary colleges and universities of higher vocational school, colleges of higher vocational school and middle vocational school.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the plastic bottle delivery detecting unit of the present invention;
fig. 3 is a schematic structural view of a first plastic bottle double-bin assembly of the plastic bottle delivery detection unit of the present invention;
fig. 4 is a schematic structural view of a first linear transfer assembly of the plastic bottle delivery detection unit of the present invention;
fig. 5 is a schematic structural view of a first conveying assembly of the plastic bottle delivery detecting unit of the present invention;
fig. 6 is a schematic structural view of a first stop cylinder of the plastic bottle delivery detection unit of the present invention;
fig. 7 is a schematic bottom surface perspective view of the conveying tray of the present invention;
fig. 8 is a schematic structural view of the plastic bottle sorting and turning unit of the present invention;
fig. 9 is a schematic view of the second forward feed assembly of the plastic bottle sorting and inverting unit of the present invention;
fig. 10 is a schematic structural view of a second waste manipulator assembly of the plastic bottle sorting and turning unit of the present invention;
fig. 11 is a schematic structural view of a second plastic bottle turning assembly of the plastic bottle sorting and turning unit of the present invention;
fig. 12 is a schematic structural diagram of the distributing and filling unit of the present invention;
fig. 13 is a schematic structural view of a third forward conveying assembly of the distributing and filling unit of the present invention;
fig. 14 is a schematic structural view of a third main water tank assembly of the material distributing and filling unit of the present invention;
fig. 15 is a schematic structural view of a third cold water tank assembly of the distributing and filling unit of the present invention;
fig. 16 is a schematic structural view of a third hot water tank assembly of the distributing and filling unit of the present invention;
fig. 17 is a schematic structural view of a third filling port assembly of the distributing and filling unit of the present invention;
FIG. 18 is a schematic structural view of the capping and weighing unit of the present invention;
fig. 19 is a schematic view of a fourth forward feed assembly of the capping and weighing unit of the present invention;
FIG. 20 is a schematic view of a fourth cap feed conveyor assembly of the capping and weighing unit of the present invention;
FIG. 21 is a schematic view of a fourth weighing assembly of the capping and weighing unit of the present invention;
FIG. 22 is a schematic view of a fourth handoff assembly of the capping and weighing unit of the present invention;
fig. 23 is a schematic structural view of a three-axis stereoscopic warehouse unit of the present invention;
fig. 24 is a schematic structural view of a fifth conveying assembly of the three-axis stereoscopic warehouse unit of the present invention;
fig. 25 is a schematic structural view of a fifth stereoscopic warehouse of the triaxial stereoscopic warehouse unit of the present invention;
fig. 26 is a schematic structural diagram of a fifth three-axis manipulator assembly of the three-axis stereoscopic warehouse unit according to the present invention.
As shown in the figure: 1. a plastic bottle ex-warehouse detection unit; 1-1. a first bottom frame; 1-2. a first control panel; 1-3. a first touch screen; 1-4. a first delivery assembly; 1-4-1. a first variable frequency speed reducing motor; 1-4-2, a first rear double-row round belt conveyor; 1-4-3, conveying the tray; 1-4-4. a first color sensor; 1-4-5. a first stop cylinder; 1-4-6. a first radio frequency reader-writer; 1-4-7. a first inductive sensor; 1-4-8. radio frequency chip; 1-4-9. a metal detection device; 1-4-10, a semicircular clamping groove; 1-5. a first linear transport module; 1-5-1. a first linear cylinder; 1-5-2. a magnetic proximity sensor; 1-5-3. a first linear cylinder support; 1-5-4. a magnetic proximity sensor; 1-5-5, a first vacuum sucker with buffer; 1-5-6. a first vacuum generator; 1-5-7. a magnetic proximity sensor; 1-5-8. a first horizontal cylinder; 1-5-9. a first vertical cylinder; 1-6. a first plastic bottle dual-stock component; 1-6-1. a first material warehouse; 1-6-2. a first circular guide rail; 1-6-3, material supporting plate; 1-6-4 linear bearings; 1-6-5. a first direct current speed reducing motor; 1-6-6. a first limit photoelectric sensor; 1-6-7. a first groove type photoelectric sensor; 1-6-8. plastic bottle; 1-6-9. a first ball screw; 2. a plastic bottle sorting and turning unit; 2-1. a second bottom frame; 2-2. a second control panel; 2-3. a second touch screen; 2-4. a second forward conveying assembly; 2-4-1. a second double-row circular belt conveyor; 2-4-2. a second front inductive sensor; 2-4-3, a second front stop cylinder; 2-4-4. a second rear inductive sensor; 2-4-5. a second rear stop cylinder; 2-4-6. a second variable frequency speed reducing motor; 2-4-7. a second rear radio frequency reader-writer; 2-4-8. a second front radio frequency reader-writer; 2-5, sorting and conveying the second waste material by a conveying belt; 2-6. a second waste manipulator assembly; 2-6-1. a second waste manipulator support; 2-6-2. a magnetic proximity sensor; 2-6-3. a second waste horizontal cylinder; 2-6-4. a magnetic proximity sensor; 2-6-5. a second waste material vertical cylinder; 2-6-6. a second waste pneumatic clamping jaw; 2-7, a second waste groove type photoelectric sensor; 2-8. a second liquid crystal display; 2-9. a second plastic bottle inverting assembly; 2-9-1. a second overturning base; 2-9-2. a second turnover lifting cylinder; 2-9-3. a magnetic proximity sensor; 2-9-4. a magnetic proximity sensor; 2-9-5. a second overturning rotary cylinder; 2-9-6. a second turnover pneumatic clamping jaw; 2-10. a second backward conveyor; 3. a material distributing and filling unit; 3-1. a third bottom frame; 3-2. a third control panel; 3-3. a third touch screen; 3-4. a third forward conveying assembly; 3-4-1. a third double-row round belt conveyor; 3-4-2. a third inductive sensor; 3-4-3. a third stop cylinder; 3-4-4. a first variable frequency speed reducing motor; 3-4-5. a third radio frequency reader-writer; 3-5, a third filling port component; 3-5-1. a third canning mouth bracket; 3-5-2, filling a horizontal cylinder in a third mode; 3-5-3. a magnetic proximity sensor; 3-5-4. a third filling water tap; 3-6. a water outlet electromagnetic valve of the third cold water tank; 3-7. a water outlet electromagnetic valve of a third hot water tank; 3-8. a third cold water tank assembly; 3-8-1. a third cold water tank bracket; 3-8-2. a third cold water tank pressure transmitter; 3-8-3. a third cold water tank; 3-9. a third cold water tank water inlet electromagnetic valve; 3-10. a water outlet electromagnetic valve of a third hot water tank; 3-11. a third hot water tank assembly; 3-11-1. a third hot water tank bracket; 3-11-2. a third hot water tank pressure transmitter; 3-11-3. a third hot water tank; 3-11-4. a third hot water tank temperature sensor; 3-11-5. a third hot water tank heating rod; 3-12, a third backward conveyor; 3-13. a third digital display flowmeter; 3-14. a third main tank assembly; 3-14-1. a third main water tank; 3-14-2. a third main water tank level sensor; 3-14-3. a third main water tank variable frequency magnetic drive pump; 4. a capping and weighing unit; 4-1. a fourth bottom frame; 4-2. a fourth control panel; 4-3. a fourth touch screen; 4-4. a fourth advancing conveyor assembly; 4-4-1. a fourth double-row round belt conveyor; 4-4-2. a fourth inductive sensor; 4-4-3. a fourth stopping air cylinder; 4-4-4. a fourth variable frequency speed reducing motor; 4-4-5. a fourth radio frequency reader-writer; 4-5. a fourth material cover feeding conveying component; 4-5-1. a fourth material cover conveyor; 4-5-2. a fourth material cover bin; 4-5-3. a fourth bin optical fiber sensor; 4-5-4. a fourth material cover positioning block; 4-5-5, positioning the optical fiber sensor by a fourth material cover; 4-5-6. magnetic proximity switch sensor; 4-5-7. a fourth material cover discharging cylinder; 4-5-8, ratchet wheel; 4-6, a fourth 6-axis industrial robot; 4-7, a fourth backward conveyor; 4-8, a fourth weighing component; 4-8-1, a fourth weighing bracket; 4-8-2. a fourth weighing sensor; 4-9. a fourth handoff component; 4-9-1. a fourth manipulator; 4-9-2. a fourth manipulator inductance sensor; 4-9-3. a fourth manipulator suspension; 4-9-4. a fourth suction cup; 4-9-5. a fourth suction cup suspension; 4-9-6. a fourth hand-changing bracket; 4-9-7. a fourth suction cup inductance sensor; 5. a three-axis stereoscopic warehouse unit; 5-1. a fifth bottom frame; 5-2. a fifth control panel; 5-3. a fifth touch screen; 5-4. a fifth conveying component; 5-4-1. a fifth front double-row round belt conveyor; 5-4-2. a fifth inductive sensor; 5-4-3. a fifth stopping air cylinder; 5-4. a fifth variable frequency speed reducing motor; 5-4-5. a fifth radio frequency reader-writer; 5-5. a fifth stereoscopic warehouse; 5-5-1. a fifth warehouse frame; 5-5-2. a fifth material supporting plate; 5-6. a fifth three-axis manipulator assembly; 5-6-1. a fifth Y-axis stepping motor; 5-6-2. a magnetic proximity sensor; 5-6-3. a fifth Y-axis vertical electric cylinder; 5-6-4. a magnetic proximity sensor; 5-6-5. a fifth Z-axis horizontal cylinder; 5-6-6. magnetic proximity switch sensor; 5-6-7. a fifth Z-axis horizontal pneumatic clamping jaw; 5-6-8. a fifth X-axis horizontal electric cylinder; 5-6-9. magnetic proximity switch sensor; 5-6-10, fifth X-axis stepping motor.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby. It is to be noted that unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the present invention belongs.
As shown in fig. 1: the plastic bottle delivery detection unit 1, the plastic bottle sorting and overturning unit 2, the material distribution and filling unit 3, the capping and weighing unit 4 and the three-axis stereoscopic warehouse unit 5 are sequentially connected.
As shown in fig. 2: the middle part of a first bottom frame 1-1 of the plastic bottle ex-warehouse detection unit 1 is provided with a first plastic bottle double-material warehouse assembly 1-6, the bottom of the first plastic bottle double-material warehouse assembly 1-6 is embedded into the first bottom frame 1-2, only the upper part of the first plastic bottle double-material warehouse assembly is exposed, the upper side of the first plastic bottle double-material warehouse assembly 1-6 is provided with a first straight line transfer assembly 1-5, and the outer side of the first straight line transfer assembly 1-5 is provided with a surrounding U-shaped first conveying assembly 1-4. The first bottom frame 1-2 is internally provided with a PLC module, and the upper part of the front end is provided with a first control panel 1-2 and a touch screen 1-3.
As shown in fig. 3: the first plastic bottle double-material-warehouse component 1-6 comprises two first material warehouses 1-6-1 which are identical in structure and fixed together side by side, material trays 1-6-3 are arranged in the first material warehouse 1-6-1, the middle parts of the material trays 1-6-3 are sleeved on a screw nut of a first vertical ball screw, two ends of each material tray are sleeved on a first circular guide rail 1-6-2 through a linear bearing 1-6-4, the lower end of the first ball screw is connected with a first direct current speed reduction motor 1-6-5, one side of the upper part and one side of the lower part of the first material warehouse 1-6-1 are respectively provided with a first limiting photoelectric sensor 1-6-6, a discharge port at the upper end of the first material warehouse 1-6-1 is provided with a first groove-type photoelectric sensor 1-6-7, inverted plastic bottles 1-6-8 of two different colors are placed in two first magazines 1-6-1.
As shown in fig. 4: a horizontal first linear cylinder 1-5-1 is arranged on a first bottom frame 1-1 through a first linear cylinder support 1-5-3, a first horizontal cylinder 1-5-8 pointing to a first plastic bottle double-material warehouse assembly 1-6 is arranged on a sliding block of the first linear cylinder 1-5-1, a magnetic proximity sensor 1-5-7 for limiting is arranged on the first horizontal cylinder 1-5-8, a first vertical cylinder 1-5-9 below is arranged on a telescopic rod at the front end of the first horizontal cylinder 1-5-8, a first vertical buffering vacuum sucker 1-5-5 is arranged on a telescopic rod at the lower end of the first vertical cylinder 1-5-9, a magnetic proximity sensor 1-5-4 for limiting and a first vacuum generator 1-5-9 are arranged on the first vertical cylinder 1-5-9 5-6, and the first vacuum generator 1-5-6 is connected with the first vacuum sucker with buffer 1-5-5 through an air path.
As shown in fig. 5, 6 and 7, the first conveying assembly 1-4 is a multi-section combined U-shaped structure, 3 sections of double-row circular belt conveyors are all connected with a first variable-frequency speed-reducing motor 1-4-1, the conveying tray 1-4-3 is suspended between the two circular belts, the bottom of the conveying tray is provided with a radio frequency chip 1-4-7 and a metal detection device 1-4-8, the front end of the bottom of the conveying tray is provided with a semicircular clamping groove 1-4-9, the outer side of the first rear double-row circular belt conveyor 1-4-2 is provided with a first color mark sensor 1-4-4, and the bottom of the conveying tray is provided with a first stop cylinder 1-4-5, a first radio frequency reader-writer 1-4-6 and a first inductance sensor 1-4-7.
When the plastic bottle ex-warehouse detection unit 1 is used: all the components are installed on a first bottom frame 1-1, plastic bottles 1-6-8 are placed in two first material banks 1-6-1 according to different colors, the plastic bottles 1-6-8 move up and down in the first material banks 1-6-1 through the transmission of a first ball screw and a first direct current accelerating motor 1-6-5 and the guidance of a first linear bearing 1-6-4 and a first circular guide rail 1-6-2, a first limit photoelectric sensor 4 is used as the upper limit and the lower limit of the material banks and feeds back the limit positions of the material banks to a PLC module, and a first groove type photoelectric sensor 1-6-7 of a discharge port detects the discharge of the plastic bottles 1-6-8 and feeds back detection signals to the PLC module; the first linear cylinder 1-5-1 realizes the transverse horizontal movement of the first vacuum sucker with buffer 1-5-5, the magnetic proximity sensor 1-5-2 detects and feeds back the extreme displacement of the first linear cylinder 1-5-1, the first horizontal cylinder 1-5-8 realizes the back-and-forth movement of the first vacuum sucker with buffer 1-5-5, the magnetic proximity sensor 1-5-7 realizes the detection and feedback of the position of the first vacuum sucker with buffer 1-5-5, the first vertical cylinder 1-5-9 realizes the up-and-down movement of the first vacuum sucker with buffer 1-5-5, and the magnetic proximity sensor 1-5-4 realizes the detection and feedback of the position of the first vacuum sucker with buffer 1-5-5, the first vacuum generator 1-5-6 controls the first vacuum sucker 1-5-5 with buffer to grab the plastic bottle 1-6-8 and place the plastic bottle into the conveying tray 1-4-3;
a first variable-frequency speed reduction motor 1-4-1 drives a first rear double-row circular belt conveyor 1-4-2 to operate, a conveying tray 1-4-3 containing plastic bottles 1-6-8 is conveyed, a piston rod of a first stop cylinder 1-4-5 extends out and is inserted into a semicircular clamping groove 1-4-9 at the bottom of the conveying tray 1-4-3 to complete the positioning of the conveying tray 1-4-3, and a first inductive sensor 1-4-7 is used for detecting and feeding back a metal detection device 1-4-8 at the bottom of the conveying tray 1-4-3; the first color scale sensor 1-4-4 detects the color of the plastic bottle 1-6-8 and feeds back detection information, and the first radio frequency reader-writer 1-4-6 reads and writes corresponding information through the radio frequency chip 1-4-7 at the bottom of the conveying tray and feeds back the information to the PLC module.
As shown in fig. 8-11: the second forward conveying assembly 2-4 and the second backward conveying assembly 2-10 are respectively arranged at the front end and the rear end of the top surface of the second bottom frame 2-1, the feeding end of the second forward conveying assembly 2-4 is connected with the discharging end of the first conveying assembly 1-4, and the discharging end of the second backward conveying assembly 2-10 is connected with the feeding end of the first conveying assembly 1-4.
A second variable-frequency speed reduction motor 2-4-6 of a second forward conveying assembly 2-4 is arranged at one end of a second double-row circular belt conveyor 2-4-1, a second front stop cylinder 2-4-3 is arranged at the front side of the bottom of the second double-row circular belt conveyor 2-4-1, a second rear stop cylinder 2-4-6 is arranged at the rear side, a second front inductance sensor 2-4-2, a second rear inductance sensor 2-4-4, a second front radio frequency reader-writer 2-4-8 and a second rear radio frequency reader-writer 2-4-7 are respectively arranged at the two stop cylinders, a second waste sorting conveying belt 2-5 and a second waste manipulator assembly 2-6 are arranged at the second front stop cylinder 2-4-3, and the front end of the second waste sorting conveying belt 2-5 is close to the second double-row circular belt conveyor 2-4 1, a second waste material groove type photoelectric sensor 2-7 is arranged above the rear end of the second waste material sorting conveying belt 2-5.
A second waste manipulator support 2-6-1 of the second waste manipulator assembly 2-6 is fixed on a second bottom frame 2-1, a second waste horizontal cylinder 2-6-3 pointing to a second double-row circular belt conveyor 2-4-1 is mounted on a horizontal cross rod at the upper end of the second waste manipulator assembly, a second waste vertical cylinder 2-6-5 is arranged on a telescopic rod of the second waste horizontal cylinder 2-6-3, and a horizontal second waste pneumatic clamping jaw 2-6-6 is arranged on a telescopic rod of the second waste vertical cylinder 2-6-5.
A second plastic bottle overturning assembly 2-9 is arranged at the position of a second rear stop cylinder 2-4-5, a second overturning base 2-9-1 of the second plastic bottle overturning assembly 2-9 is arranged on a second bottom frame 2-1, a vertical second overturning lifting cylinder 2-9-2 is arranged on the second overturning base 2-9-1, a second overturning rotating cylinder 2-9-5 is arranged on a telescopic rod of the second overturning lifting cylinder 2-9-2, a horizontal second overturning pneumatic clamping jaw 2-9-6 is arranged on a rotating platform of the second overturning rotating cylinder, a magnetic proximity switch sensor 2-9-3 is arranged on the second overturning lifting cylinder 2-9-2, and a magnetic proximity switch sensor 2-9-4 is arranged on the second overturning rotating cylinder 2-9-5.
The utility model discloses a plastic bottle letter sorting and upset unit 2 during the use: a second variable-frequency speed-reducing motor 2-4-6 drives a second double-row circular belt conveyor 2-4-1 to operate, a conveying tray 1-4-3 is conveyed to the work station from the previous station, a second front stop cylinder 2-4-3 positions the conveying tray 1-4-3 and performs detection feedback through a second front inductance sensor 2-4-2, a second front radio frequency reader-writer 2-4-8 reads information of a radio frequency chip, sorting is performed if the conveying tray is an unqualified plastic bottle 1-6-8, a second waste vertical cylinder 2-6-5 realizes up-and-down movement of a second waste pneumatic clamping jaw 2-6, a magnetic proximity sensor 2-6-4 detects and feeds back the movement of the cylinder, and a second waste horizontal cylinder 2-6-3 completes the front pneumatic clamping jaw 2-6-6 of the second waste clamping jaw 2-6 Then moving, detecting and feeding back the action of the air cylinder by the magnetic proximity sensor 2-6-2, grabbing and placing unqualified plastic bottles 1-6-8 by the second waste pneumatic clamping jaw 2-6 to the second waste sorting conveyer belt 2-5, conveying the unqualified plastic bottles 1-6-8 by the second waste sorting conveyer belt 2-5, completing the detection and information feedback of the unqualified plastic bottles 1-6-8 by the second waste groove type photoelectric sensor 2-7, and stopping the operation of the second waste sorting conveyer belt 2-5 by the PLC module;
qualified plastic bottles 1-6-8 are continuously conveyed forwards through a second double-row round belt conveyor 2-4-1, a second rear stop cylinder 2-4-5 positions a conveying tray 1-4-3 and performs detection feedback through a second rear inductance sensor 2-4-4, a second rear radio frequency reader-writer 2-4-7 reads information of a radio frequency chip, a second overturning lifting cylinder 2-9-2 realizes lifting movement of a second overturning pneumatic clamping jaw 2-9-6, a magnetic proximity sensor 2-9-3 performs detection and feedback on actions of the cylinders, a second overturning rotating cylinder 2-9-5 realizes grabbing and overturning of the plastic bottles 1-6-8 and puts the plastic bottles back to the second double-row round belt conveyor 2-4-1 after returning to the right, the magnetic proximity sensor 2-9-4 detects and feeds back the action of the cylinder; the liquid crystal displays 2-10 realize the display and control of the working state of the system components through an upper computer; the second backward conveyor 2-10 is also provided with a variable frequency speed reducing motor for providing power.
As shown in fig. 12-17: a third forward conveying assembly 3-4 and a third backward conveying assembly 3-12 are respectively arranged at the front side and the rear side of the top of a third bottom frame 3-1, the feed end of the third forward conveying assembly 3-4 is connected with the discharge end of a second conveying assembly 2-4, the discharge end of the third backward conveying assembly 3-12 is connected with the feed end of a second backward conveying assembly 2-10, a third variable frequency speed reduction motor 3-4-4 of the third forward conveying assembly 3-4 is arranged at one end of a third double-row circular belt conveyor 3-4-1, a third stop cylinder 3-4-3 is arranged at the bottom of the middle part of the third double-row circular belt conveyor 3-4-1, a third inductance sensor 4-2 and a third radio frequency reader-writer 3-4-5 are arranged at the third stop cylinder 3-4-3, a third filling port assembly 3-5 is further arranged at the third stopping cylinder 3-4-3, a third filling base of the third filling port assembly 3-5 is installed on a third bottom frame 3-1, a third filling horizontal cylinder 3-5-2 is installed at the top of a third filling port support 3-5-1, and a magnetic proximity sensor 3-5-3 is arranged on the third filling horizontal cylinder; a vertical third filling water tap 3-5-4 is arranged on a telescopic rod of the third filling horizontal cylinder, a third water distribution tank assembly is arranged at the rear side of the third filling opening assembly 3-5 and comprises a third cold water tank assembly 3-8 and a third hot water tank assembly 3-11, a third cold water tank support 3-8-1 of the third cold water tank assembly 3-8 is arranged on a third bottom frame 3-1, the third cold water tank 3-8-3 is arranged on the third cold water tank support 3-8-1, a third cold water tank pressure transmitter 3-8-2 is arranged at the bottom of the third cold water tank 3-8-3, a third hot water tank support 3-11-1 of the third hot water tank assembly 3-11 is arranged on the third bottom frame 3-1, the third hot water tank 3-11-3 is arranged on a third hot water tank support 3-11-1, the bottom of the third hot water tank is provided with a third hot water tank pressure transmitter 3-11-2, the inside of the third hot water tank 3-11-3 is provided with a third hot water tank heating rod 3-11-5 and a third hot water tank temperature sensor 3-11-4, the bottoms of the third cold water tank 3-8-3 and the third hot water tank 3-11-3 are connected with a third filling tap through a pipeline and a third digital display flowmeter 3-13, the pipeline is respectively provided with a third cold water tank water outlet electromagnetic valve 3-6 and a third hot water tank water outlet electromagnetic valve 3-7, the third main water tank component 3-14 is positioned inside the third bottom frame 3-1 and below the third branch water tank component, and the number of externally attached third main water tank water level sensors 3-14-2 is two, the water outlet of the third main water tank 3-14-1 is connected with the upper water inlet of the third cold water tank 3-8-3 and the upper water inlet of the third hot water tank 3-11-3 through a pipeline and a third main water tank variable frequency magnetic pump 3-14-3, and the pipeline is respectively provided with a third cold water tank water inlet electromagnetic valve 3-9 and a third hot water tank water inlet electromagnetic valve 3-10.
When the material distributing and filling unit of the utility model is used, the third variable frequency speed reducing motor 3-4-4 drives the third double-row round belt conveyor 3-4-1 to run, the conveying tray 1-4-3 is conveyed to the workstation, the third stop cylinder 3-4-3 positions the conveying tray 1-4-3 and carries out detection feedback through the third inductance sensor 3-4-2, the third radio frequency reader-writer 3-4-5 reads the information of a radio frequency chip, the third main water tank 3-14-1 respectively conveys water into the third cold water tank 3-8-3 and the third hot water tank 3-11-3 through the third main water tank variable frequency magnetic pump 3-14-3, the third cold water tank water inlet electromagnetic valve 3-9 and the third hot water tank water inlet electromagnetic valve 3-10, a third cold water tank pressure transmitter 3-8-2 and a third hot water tank pressure transmitter 3-11-2 respectively detect the water level and the pressure in the third cold water tank 3-8-3 and the third hot water tank 3-11-3 and feed back the detection signals to the PLC module, a third hot water tank heating rod 3-11-5 heats the water in the third hot water tank 3-11-3, the temperature is detected and fed back through a third hot water tank temperature sensor 3-11-4, a third cold water outlet electromagnetic valve 3-6 and a third hot water tank outlet electromagnetic valve 3-7 are respectively used for controlling the output of cold water and hot water, the flow of the water is detected through a third digital display flowmeter 3-13 and the signals are fed back to the PLC module, and a third filling horizontal cylinder 3-5-2 arranged at the top of a third tank filling port support 3-5-1 is stretched to drive a third filling horizontal cylinder 3-5-2 to stretch and drive a third cold water tank and a third hot water tank to be heated And the filling water taps 3-5-4 move, magnetic proximity sensors 3-5-3 are arranged on the third filling horizontal cylinder to detect the signal of the qigong action and feed the signal back to the PLC module, when the filling is needed, the third filling horizontal cylinder 3-5-2 acts, and the third filling water taps 3-5-4 reach the designated positions to finish the filling of water.
As shown in fig. 18-22: a fourth forward conveying assembly 4-4 is arranged on the front side of the top of a fourth bottom frame 4-1, the feed end of a fourth double-row circular belt conveyor 4-4-1 is connected with the discharge end of a third double-row circular belt conveyor 3-4-1, a fourth variable frequency speed reduction motor 4-4-4 is arranged at one end of the fourth double-row circular belt conveyor 4-4-1, a fourth stop cylinder 4-4-3 is arranged at the bottom of the middle part of the fourth double-row circular belt conveyor 4-4-1, and a fourth inductance sensor 4-4-2 and a fourth radio frequency reader-writer 4-5 are arranged at the fourth stop cylinder; the fourth backward conveyor 4-7 is arranged on the rear side of the top of the fourth bottom frame 4-1, and the discharge end of the fourth backward conveyor 4-7 is connected with the feed end of the third backward conveyor 3-12; a fourth material cover feeding and conveying component 4-5 is arranged on the left side of the top of a fourth bottom frame, a fourth material cover conveyor 4-5-1 is arranged on the fourth bottom frame 4-1 through a support, the discharge end of the fourth material cover conveyor 4-5-1 is close to the feed end of a fourth double-row circular belt conveyor 4-4-1, two vertical cylindrical fourth material cover bins 4-5-2 are arranged above the tail end of the fourth material cover conveyor 4-5-1, a fourth material cover discharging cylinder 4-5-7 and a fourth bin optical fiber sensor 4-5-5 are arranged at the bottom of each fourth material cover bin 4-5-2, a fourth material cover positioning block 4-5-4 is arranged at the front end of the fourth material cover conveyor 4-5-1, and a positioning groove matched with the shape of the material cover is arranged on the inner side of the fourth material cover positioning block 4-5-4 A fourth material cover positioning optical fiber sensor 4-5-5 is arranged at the fourth material cover positioning block 4-5-4; a fourth weighing component 4-8 is arranged at the inner side of the rear part of the fourth forward conveying component 4-4, a fourth weighing bracket 4-8-1 is arranged on a fourth bottom frame 4-1, and a fourth weighing sensor 4-8-2 is arranged at the upper end of the fourth weighing bracket 4-8-1; the fourth 6-axis industrial robot 4-6 is arranged in the middle of the fourth bottom frame 4-1, the fourth handoff component 4-9 is positioned at the right side of the fourth 6-axis industrial robot 4-6, the fourth handoff support 4-9-6 is arranged on the fourth bottom frame 4-1, the upper end of the fourth handoff support is provided with a suspended annular fourth manipulator suspension 4-9-3 and a suspended annular fourth sucker suspension 4-9-5, the side parts of the two suspensions are respectively provided with a fourth manipulator inductance sensor 4-9-2 and a fourth sucker inductance sensor 4-9-7, and the fourth manipulator 4-9-1 and the fourth sucker 4-9-4 are respectively suspended on the fourth manipulator suspension 4-9-3 and the fourth sucker suspension 4-9-5.
The utility model discloses a when adding lid and weighing unit use: a fourth variable frequency speed reduction motor 4-4-4 drives a fourth double-row circular belt conveyor 4-4-1 to operate, the conveying tray 1-4-3 is conveyed to the work station, a fourth stop cylinder 4-4-3 positions the conveying tray 1-4-3 and carries out detection feedback through a fourth inductive sensor 4-4-2, a fourth radio frequency reader-writer 4-4-6 reads information of a radio frequency chip, a material cover is stored in a fourth material cover bin 4-5-2 and is detected through a fourth bin optical fiber sensor 4-5-3, a fourth material cover discharging cylinder 4-5-7 drives a ratchet 4-5-8 to finish discharging of the material cover, a magnetic proximity sensor 4-5-6 detects the action position of the fourth material cover discharging cylinder 4-5-7 and feeds back a detection signal to a PLC module, a fourth material cover conveyor 4-5-1 conveys material covers, the material covers are positioned through a fourth material cover positioning block 4-5-4, a fourth material cover positioning optical fiber sensor 4-5-5 detects the existence of the material covers and feeds detection signals back to the PLC as trigger signals of the action of a fourth 6-axis industrial robot 4-6, the fourth 6-axis industrial robot 4-6 grabs a fourth suction cup 4-9-4 from a fourth hand-changing assembly 4-9 to grab the material covers, a fourth suction cup inductive sensor 4-9-7 detects the taking of the fourth suction cup 4-9-4 and feeds detection signals back to the PLC module, the fourth 6-axis industrial robot 4-6 uses the fourth suction cup 4-9-4 to install the material covers on the plastic bottles 1-6-8, after the adding is finished, the fourth 6-axis industrial robot 4-6 uses the fourth manipulator 4-9-1 for switching, the fourth manipulator inductance sensor 4-9-2 detects the taking of the fourth manipulator 4-9-1 and feeds a detection signal back to the PLC module, the fourth 6-axis industrial robot 4-6 uses the fourth manipulator 4-9-1 to transfer the covered plastic bottle 1-6-8 to the weighing sensor 4-8-2 to finish the weighing measurement of the material, and the detection signal is fed back to the PLC module for information storage, and after weighing is finished, the fourth 6-axis industrial robot 4-6 uses the fourth manipulator 4-9-1 to put the covered plastic bottle 1-6-8 back to the conveying tray 1-4-3 on the fourth double-row circular belt conveyor 4-4-1.
As shown in fig. 23-26: the fifth conveying component 5-4 is U-shaped, the fifth front, middle and rear double-row circular belt conveyors are respectively positioned at the front side, the right side and the rear side of the top of the fifth bottom frame 5-1, the feeding end of the fifth front double-row circular belt conveyor 5-4-1 is connected with the discharging end of the fourth double-row circular belt conveyor 4-4-1, the discharging end of the fifth rear double-row circular belt conveyor is connected with the feeding end of the fourth rear conveyer 4-7, one end of the fifth front, middle and rear double-row circular belt conveyors is respectively provided with a fifth variable frequency speed reduction motor 5-4-4, the bottom of the middle part of the fifth front double-row round belt conveyor 5-4-1 is provided with a fifth radio frequency reader-writer 5-4-5, a fifth stop cylinder 5-4-3 and a fifth inductive sensor 5-4-2; a fifth warehouse frame 5-5-1 of a fifth stereoscopic warehouse 5-5 is arranged at the left side of the top of a fifth bottom frame 5-1, 5 layers of fifth material supporting plates 5-5-2 are arranged in the left side plate, a fifth three-axis manipulator assembly 5-6 is arranged at the front side of the fifth material supporting plates 5-5-2, an upper X-axis horizontal electric cylinder 5-6-8 is provided with an upper part and a lower part, the left end of the lower fifth X-axis horizontal electric cylinder 5-6-8 is close to a fifth stop air cylinder 5-4-3, the right ends of the two fifth X-axis horizontal electric cylinders 5-6-8 are synchronously connected through a connecting shaft, the connecting shaft is connected with a fifth X-axis stepping motor 5-6-10, the upper end and the lower end of a fifth Y-axis vertical electric cylinder 5-6-3 are respectively arranged on the sliding blocks of the two fifth X-axis horizontal electric cylinders 5-6-10, the lower end of a fifth Y-axis vertical electric cylinder 5-6-3 is connected with a fifth Y-axis stepping motor 5-6-1, a fifth Z-axis horizontal cylinder 5-6-5 is installed on a sliding block of the fifth Y-axis vertical electric cylinder 5-6-3, a fifth Z-axis horizontal pneumatic clamping jaw 5-6-7 is installed on a telescopic rod of the fifth Z-axis horizontal cylinder 5-6-5, two normally-open inductive magnetic proximity sensors 5-6-9 are installed on the fifth X-axis horizontal electric cylinder 5-6-8 to serve as limit limits of the electric cylinder, and a normally-closed inductive magnetic sensor is installed to serve as a zero limit of the electric cylinder; two normally open inductive magnetic proximity sensors 5-6-2 are installed on the fifth Y-axis vertical electric cylinder 5-6-3 to serve as limit limits of the electric cylinder, and a normally closed inductive magnetic sensor is installed to serve as a zero limit of the electric cylinder; two magnetic proximity sensors 5-6-6 are arranged on the fifth Z-axis horizontal pneumatic clamping jaw 5-6-7 and used for detecting the type of the air jaw in the opening and closing position; and two one-way throttle valves are arranged on the fifth Z-axis horizontal cylinder to adjust the movement speed of the compressed air flow control cylinder, two magnetic proximity sensors 5-6-5 are arranged to detect the operation position of the cylinder, and the magnetic proximity sensors all feed back signals to the PLC module.
When the unit is used, the fifth variable frequency speed reducing motor 5-4-4 drives the fifth front double-row circular belt conveyor 5-4-1 to run, the conveying tray 1-4-3 is conveyed to the work station, the fifth stopping air cylinder 5-4-3 positions the conveying tray 1-4-3, the detection feedback is carried out through a fifth inductance sensor 5-4-2, a fifth radio frequency reader-writer 5-4-5 reads information of a radio frequency chip, a fifth X-axis stepping motor 5-6-10 drives two fifth X-axis horizontal electric cylinders 5-6-8 to act so as to realize the movement of a fifth Z-axis horizontal pneumatic clamping jaw 5-6-7X axis, and a magnetic proximity sensor 5-6-9 is used for detecting the limit position of the movement of the electric cylinders and feeding back detection signals to a PLC module; a fifth Y-axis stepping motor 5-6-1 drives a fifth Y-axis vertical electric cylinder 5-6-3 to act so as to realize the movement of a fifth Z-axis horizontal pneumatic clamping jaw 5-6-7Y axis, and a magnetic proximity sensor 5-6-2 is used for detecting the limit position of the movement of the electric cylinder and feeding back a detection signal to a PLC module; the fifth Z-axis horizontal cylinder 5-6-5 realizes the movement of the fifth Z-axis horizontal pneumatic clamping jaw 5-6-7Z axis, the magnetic proximity sensor 5-6-5 is used for detecting the limit position of the cylinder and feeding back a detection signal to the PLC module, the fifth Z-axis horizontal cylinder 5-6-5 is used for grabbing and placing the plastic bottle 1-6-8 to the fifth material supporting plate 5-5-2, and the magnetic proximity sensor 5-6-6 is used for detecting the opening and closing position of the gas jaw and feeding back the detection signal to the PLC module. The empty conveying tray returns to the first conveying assembly 1-4 through a fifth conveying assembly 5-4, a fourth backward conveyor 4-7, a third backward conveyor 3-12 and a second backward conveyor 2-10.

Claims (5)

1. A filling detection mechatronic comprehensive practical training system is characterized by comprising a plastic bottle ex-warehouse detection unit, a plastic bottle sorting and overturning unit, a material dividing and filling unit, a capping and weighing unit and a three-axis three-dimensional warehouse unit which are sequentially connected, wherein the plastic bottle ex-warehouse detection unit comprises a first bottom frame, a first plastic bottle double-material-warehouse assembly, a first linear transfer assembly and a first conveying assembly are arranged on the first bottom frame, the first plastic bottle double-material-warehouse assembly comprises two vertical first material warehouses with the same structure, the first material warehouse is of a frame structure and internally contains plastic bottles, a first material supporting plate and a vertical first ball screw are arranged in each first material warehouse, the first material supporting plates are fixed on screw nuts of the first ball screws, the lower ends of the first ball screws are connected with first direct current speed reduction motors, a first groove-shaped photoelectric sensor is arranged at a discharge port at the upper ends of the first material warehouses, one side of the first plastic bottle double-material warehouse component is provided with a first straight line transfer component arranged on a first bottom frame, the first straight line transfer component comprises a first straight line cylinder, a first straight line cylinder bracket, a first horizontal cylinder, a first vertical cylinder, a first vacuum generator and a first buffering vacuum sucker, the first straight line cylinder is fixed on the first bottom frame through the first straight line cylinder bracket, the first horizontal cylinder is arranged on a slide block of the first straight line cylinder, a first vertical cylinder is fixed on a front end telescopic rod of the first horizontal cylinder, a first buffering vacuum sucker is arranged on a lower end telescopic rod of the first vertical cylinder, the first vacuum generator is fixed on one side of the first vertical cylinder, the first vacuum generator is connected with the first buffering vacuum sucker through an air passage, the first conveying component is U-shaped and surrounds the outer sides of the first straight line transfer component and the first plastic bottle double-material warehouse component, divide into the first preceding, well, back double-row round belt conveyor who connects gradually according to direction of delivery, first preceding, well, back double-row round belt conveyor are connected with first variable frequency gear motor respectively, and first back double-row round belt conveyor's middle part bottom is equipped with first radio frequency read write line, first locking cylinder and first inductance sensor, carries the tray and installs on two belts of first conveying component, carries the bottom of tray to be equipped with radio frequency chip, metal detection device.
2. The filling detection mechatronic comprehensive practical training system according to claim 1, wherein the plastic bottle sorting and overturning unit comprises a second bottom frame, a second forward conveying assembly, a second backward conveying machine, a second waste manipulator assembly, a second waste sorting conveyor belt, a second plastic bottle overturning assembly and a second liquid crystal display, the second forward conveying assembly and the second backward conveying machine are respectively arranged on the front side and the back side of the top of the second bottom frame, the feed end of the second forward conveying assembly is connected with the discharge end of the first conveying assembly, the discharge end of the second backward conveying machine is connected with the feed end of the first conveying assembly, the second forward conveying assembly comprises a second variable-frequency speed reduction motor, a second double-row circular belt conveyor, a second front radio-frequency reader-writer, a second back radio-frequency reader-writer, a second front stop cylinder, a second front inductance sensor, A second rear stop cylinder and a second rear inductance sensor, a second variable frequency speed reduction motor is arranged at one end of a second double-row circular belt conveyor, a second front stop cylinder is arranged at the front side of the bottom of the second double-row circular belt conveyor, a second rear stop cylinder is arranged at the rear side of the second double-row circular belt conveyor, a second front inductance sensor, a second rear inductance sensor, a second front radio frequency reader-writer and a second rear radio frequency reader-writer are respectively arranged at the two stop cylinders, a second waste sorting conveyer belt and a second waste manipulator assembly are arranged at the second front stop cylinder, the front end of the second waste sorting conveyer belt is close to the second double-row circular belt conveyor, a second waste groove type photoelectric sensor is arranged above the rear end of the second waste sorting conveyer belt, the second waste manipulator assembly comprises a second waste manipulator support, a second waste horizontal cylinder, a second waste vertical cylinder and a second waste pneumatic clamping jaw, the second waste manipulator support is fixed on the second bottom frame, a second waste horizontal cylinder is installed at the upper end of the second waste manipulator support, a second waste vertical cylinder is arranged on a telescopic rod of the second waste horizontal cylinder, a horizontal second waste pneumatic clamping jaw is arranged on a telescopic rod of the second waste vertical cylinder, a second plastic bottle overturning assembly is arranged at the rear stop cylinder of the second waste, the second plastic bottle overturning assembly comprises a second overturning base, a second overturning lifting cylinder, a second overturning rotary cylinder and a second overturning pneumatic clamping jaw, the second overturning base is installed on the second bottom frame, a vertical second overturning lifting cylinder is arranged on the second overturning base, a second overturning rotary cylinder is arranged on a telescopic rod of the second overturning lifting cylinder, and a horizontal second overturning pneumatic clamping jaw is arranged on a rotary table of the second overturning rotary cylinder.
3. The filling detection mechatronic comprehensive practical training system according to claim 1, characterized in that the distributing and filling unit comprises a third bottom frame, a third forward conveying assembly, a third backward conveying assembly, a third main water tank assembly, a third sub water tank assembly and a third filling port assembly, wherein the third forward conveying assembly and the third backward conveying assembly are respectively installed on the front side and the rear side of the top of the third bottom frame, the feed end of the third forward conveying assembly is connected with the discharge end of the second forward conveying assembly, the discharge end of the third backward conveying assembly is connected with the feed end of the second backward conveying assembly, the third forward conveying assembly comprises a third variable frequency speed reduction motor, a third double-row circular belt conveyor, a third radio frequency reader-writer, a third stop cylinder and a third inductance sensor, the third variable frequency speed reduction motor is installed at one end of the third double-row circular belt conveyor, the middle bottom of the third double-row circular belt conveyor is provided with a third stop cylinder, a third inductive sensor and a third radio frequency reader-writer are arranged at the third stop cylinder, a third filling port assembly is also arranged at the third stop cylinder, the third filling port assembly comprises a third filling base, a third filling horizontal cylinder and a third filling water tap, the third filling base is arranged on a third bottom frame, the top of the third filling horizontal cylinder is provided with the third filling horizontal cylinder, a vertical third filling water tap is arranged on a telescopic rod of the third filling horizontal cylinder, the rear side of the third filling port assembly is provided with a third water distribution tank assembly, the third water distribution tank assembly comprises a third cold water tank assembly and a third hot water tank assembly, the third cold water tank assembly comprises a third cold water tank support, a third cold water tank and a third cold water tank pressure transmitter, the third cold water tank support is arranged on the third bottom frame, the third cold water tank is arranged on the third cold water tank support, and the bottom of the third cold water tank is provided with a third cold water tank pressure transmitter, the third hot water tank assembly comprises a third hot water tank bracket, a third hot water tank pressure transmitter, a third hot water tank heating rod and a third hot water tank temperature sensor, the third hot water tank bracket is arranged on a third bottom frame, the third hot water tank is arranged on the third hot water tank bracket, the bottom of the third hot water tank bracket is provided with the third hot water tank pressure transmitter, the third hot water tank is internally provided with the third hot water tank heating rod and the third hot water tank temperature sensor, the bottoms of the third cold water tank and the third hot water tank are connected with a third filling water tap through a pipeline and a third digital display flow meter, the pipeline is respectively provided with a third cold water tank water outlet electromagnetic valve and a third hot water tank water outlet electromagnetic valve, the third main water tank assembly is positioned in the third bottom frame and below the third water distribution tank assembly and comprises a third main water tank water level sensor and a third main water tank magnetic variable frequency pump, and the water outlets of the third main water tank are connected with the upper water inlets of the third cold water tank and the third hot water tank through pipelines and a third main water tank variable frequency magnetic pump, and the pipelines are respectively provided with a third cold water tank water inlet electromagnetic valve and a third hot water tank water inlet electromagnetic valve.
4. The filling detection mechatronic comprehensive practical training system according to claim 1, wherein the capping and weighing unit comprises a fourth bottom frame, a fourth forward conveying assembly, a fourth backward conveyor, a fourth 6-axis robot, a fourth hand-changing assembly, a fourth cap feeding conveying assembly and a fourth weighing assembly, the fourth forward conveying assembly and the fourth backward conveyor are respectively installed on the front side and the rear side of the top of the fourth bottom frame, the fourth cap feeding conveying assembly is installed on the left side of the top of the fourth bottom frame, the fourth weighing assembly is installed on the inner side of the rear part of the fourth forward conveying assembly, the feed end of the fourth forward conveying assembly is connected with the discharge end of the third forward conveying assembly, the discharge end of the fourth backward conveyor is connected with the feed end of the third backward conveyor, and the fourth forward conveying assembly comprises a fourth variable frequency speed reduction motor, a fourth double-row circular belt conveyor, A fourth radio frequency reader-writer, a fourth stop cylinder and a fourth inductance sensor, wherein a fourth variable frequency speed reduction motor is arranged at one end of a fourth double-row circular belt conveyor, the bottom of the middle part of the fourth double-row circular belt conveyor is provided with the fourth stop cylinder, the fourth stop cylinder is provided with the fourth inductance sensor and the fourth radio frequency reader-writer, a fourth 6-axis industrial robot is arranged in the middle part of a fourth bottom frame, a fourth hand changing assembly is positioned at one side of the fourth 6-axis industrial robot and comprises a fourth hand changing bracket, a fourth manipulator suspension, a fourth manipulator, a fourth sucker suspension, a fourth sucker, a fourth manipulator inductance sensor and a fourth sucker inductance sensor, the fourth hand changing bracket is arranged on the fourth bottom frame, the upper end of the fourth hand changing bracket is provided with the suspended fourth manipulator suspension and the fourth sucker suspension, and the fourth manipulator suspension and the fourth sucker are of a hollow annular structure, a fourth manipulator inductance sensor and a fourth sucker inductance sensor are respectively arranged on the side surfaces of the four manipulators, the fourth manipulator and the fourth sucker are respectively hung on a fourth manipulator suspension and a fourth sucker suspension, a fourth material cover feeding and conveying assembly comprises a fourth material cover conveyor, a fourth material cover bin, a fourth bin optical fiber sensor, a fourth material cover discharging air cylinder, a fourth material cover positioning block and a fourth material cover positioning optical fiber sensor, the fourth material cover conveyor is arranged on a fourth bottom frame through a bracket, two vertical cylindrical fourth material cover bins are arranged above the tail end of the fourth material cover conveyor, a fourth material cover discharging air cylinder and a fourth bin optical fiber sensor are arranged at the bottom of each fourth material cover bin, a fourth material cover positioning block is arranged at the front end of the fourth material cover conveyor, a positioning groove matched with the shape of the material cover is arranged on the inner side of the fourth material cover positioning block, and a fourth material cover positioning optical fiber sensor is arranged at the fourth material cover positioning block, the fourth weighing component comprises a fourth weighing support and a fourth weighing sensor, the fourth weighing support is installed on the fourth bottom frame, and the fourth weighing sensor is installed at the upper end of the fourth weighing support.
5. The filling detection mechatronic comprehensive practical training system according to claim 1, characterized in that the triaxial stereoscopic warehouse unit comprises a fifth bottom frame, a fifth conveying assembly, a fifth stereoscopic warehouse and a fifth triaxial manipulator assembly are arranged on the fifth bottom frame, the fifth conveying assembly is U-shaped, surrounds the fifth stereoscopic warehouse and the outside of the fifth triaxial manipulator, and consists of a fifth front, middle and rear double-row circular belt conveyor, a feed end of the fifth front double-row circular belt conveyor is connected with a discharge end of the fourth double-row circular belt conveyor, a discharge end of the fifth rear double-row circular belt conveyor is connected with a feed end of the fourth rear circular belt conveyor, one end of the fifth front, middle and rear double-row circular belt conveyors is respectively provided with a fifth variable frequency speed reduction motor, a fifth radio frequency reader-writer, a fifth stop cylinder and a fifth inductance sensor are arranged at the bottom of the middle part of the fifth front double-row circular belt conveyor, the fifth stereoscopic warehouse comprises a frame-shaped fifth warehouse frame, a plurality of layers of fifth material supporting plates are arranged at the front end of the fifth warehouse frame, a fifth three-axis manipulator assembly is installed on the front side of the fifth material supporting plates and comprises a fifth X-axis horizontal electric cylinder, a fifth Y-axis vertical electric cylinder, a fifth Z-axis horizontal air-operated clamping jaw and a fifth Z-axis horizontal air-operated clamping jaw, the fifth X-axis horizontal electric cylinder is provided with an upper horizontal electric cylinder and a lower horizontal electric cylinder, the upper end and the lower end of the fifth Y-axis vertical electric cylinder are respectively installed on the sliding blocks of the two fifth X-axis horizontal electric cylinders, the fifth Z-axis horizontal air-operated clamping jaw is installed on the sliding block of the fifth Y-axis vertical electric cylinder, the fifth Z-axis horizontal air-operated clamping jaw is installed on the telescopic rod of the fifth Z-axis horizontal air-operated cylinder, and.
CN201922387691.6U 2019-12-25 2019-12-25 Filling detection electromechanical integration comprehensive practical training system Active CN211375850U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922387691.6U CN211375850U (en) 2019-12-25 2019-12-25 Filling detection electromechanical integration comprehensive practical training system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922387691.6U CN211375850U (en) 2019-12-25 2019-12-25 Filling detection electromechanical integration comprehensive practical training system

Publications (1)

Publication Number Publication Date
CN211375850U true CN211375850U (en) 2020-08-28

Family

ID=72155342

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922387691.6U Active CN211375850U (en) 2019-12-25 2019-12-25 Filling detection electromechanical integration comprehensive practical training system

Country Status (1)

Country Link
CN (1) CN211375850U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110874967A (en) * 2019-12-25 2020-03-10 山东莱茵科斯特智能科技有限公司 Filling detection electromechanical integration comprehensive practical training system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110874967A (en) * 2019-12-25 2020-03-10 山东莱茵科斯特智能科技有限公司 Filling detection electromechanical integration comprehensive practical training system

Similar Documents

Publication Publication Date Title
CN103337216B (en) A kind of machine photoelectricity gas-liquid integral flexible production comprehensive training system
CN106584002B (en) Intelligent flexible fixture switching storage and positioner
CN105679175B (en) A kind of intelligence manufacture production line information integration and control Practice Platform
CN108417137B (en) Intelligent practical training production line for industrial robot
CN203503226U (en) Flexible production comprehensive training system integrating machinery, light, electricity, gas and liquid
CN109552793A (en) Three-dimensional storehouse packing case ex-warehouse system and method
CN112171221B (en) Automatic production line for oil cylinder
CN103203630A (en) Modular flexible manufacturing logistics system
CN204197890U (en) A kind of modularization six unit flexible manufacturing logistics system
CN110503883B (en) Teaching training equipment based on flexible mixed single automatic production line
CN109703961B (en) "Intelligent factory" training system for simulating industrial 4.0 production process
CN209720633U (en) Three-dimensional storehouse packing case ex-warehouse system
CN205931349U (en) Automatic change cell -phone gift box packagine machine
CN106890804B (en) Intelligent part sorting equipment based on nesting diagram analysis
CN106081189A (en) Automatization's mobile phone gift box packer
CN211375850U (en) Filling detection electromechanical integration comprehensive practical training system
CN201421680Y (en) Production line training device
CN109909701A (en) A kind of Intelligent assembly production line experience system
CN109754695A (en) A kind of teaching equipment sorting information-based intelligent operation for product testing
CN105775734B (en) A kind of culture medium basket transfer robot and use control method
CN111230463B (en) Automatic assembly production system and method
CN203186664U (en) Electric energy meter labeling device
CN110874967A (en) Filling detection electromechanical integration comprehensive practical training system
CN112978258A (en) Unstacking and stacking workstation combining AGV transportation and automatic production, unstacking and stacking method and application
CN210515500U (en) Intelligent express delivery cabinet for community

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant