CN211353825U - Sugarcane peeling, segmenting, node removing and juicing integrated machine - Google Patents

Sugarcane peeling, segmenting, node removing and juicing integrated machine Download PDF

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CN211353825U
CN211353825U CN201920719050.3U CN201920719050U CN211353825U CN 211353825 U CN211353825 U CN 211353825U CN 201920719050 U CN201920719050 U CN 201920719050U CN 211353825 U CN211353825 U CN 211353825U
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roller
juicing
assembly
cutting
sugarcane
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李羽石
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Abstract

The utility model discloses a sugarcane peeling, cutting, node-removing and juicing integrated machine, including frame, conveying component, cutting component, detection discernment cutting and node-removing component, juicing component and control system, the utility model discloses a sugarcane peeling, cutting and node-removing and juicing integrated machine has two independent functions, firstly processes into the peeled sugarcane pulp section of node-removing and outputs a small amount of sugarcane juice as the by-product with whole root sugarcane, has replaced the work of artifical peeling and node-removing, has satisfied current demand, has improved the product added value, has reduced intensity of labour; the other is that the whole sugarcane is peeled and then is directly squeezed into sugarcane juice, and the sugarcane juice is fresh and sanitary and is pollution-free due to the one-time peeling and juicing.

Description

Sugarcane peeling, segmenting, node removing and juicing integrated machine
Technical Field
The utility model relates to a sugarcane processing equipment technical field.
Background
Some sugar cane processing equipment, such as sugar cane peeler and sugar cane juicer, are currently on the market, and a number of sugar cane processing techniques and equipment are disclosed in some patent documents, by using which one can directly obtain sugar cane flesh peeled by the equipment, or drink sugar cane juice.
The sugarcane nodes are the boundary layer of two sections of sugarcanes, and are the parts with poor eating mouthfeel, and most people can also leave the sugarcane nodes. Peeled sugar cane is also currently present in some restaurants as a sweet item, and the palletized sugar cane pulp can detract from the customer experience if it carries sugar cane knots. The existing sugarcane peeling and cutting machine cannot realize the removal of sugarcane knots, and the sugarcane knots are removed manually. The juice extractor generally adopts unpeeled sugarcane to extract juice, the sugarcane peel has a large amount of pesticide residues, the food safety can not be ensured, even if the peeled sugarcane is used for extracting juice, secondary pollution and water loss to sugarcane pulp can not be avoided in the transportation and storage stages after the sugarcane is peeled, and people can not drink pollution-free pure natural sugarcane juice.
Disclosure of Invention
In order to solve the above problems existing in the prior sugarcane processing equipment, the utility model provides an intelligent sugarcane peeling, cutting, node removing and juicing integrated machine.
The utility model discloses a realize that the technical scheme that above-mentioned purpose adopted is: the sugarcane peeling, cutting, node removing and juicing integrated machine comprises a rack, a conveying assembly, a cutting assembly, a detection identification cutting node removing assembly, a juicing assembly and a control system, wherein the rack, the conveying assembly, the cutting assembly, the detection identification cutting node removing assembly, the juicing assembly and a collecting assembly are arranged on the rack; the conveying component comprises a support, a front roller component, a rear roller component, a power system and a synchronous belt transmission mechanism, the front roller component and the rear roller component are identical in structure, the front roller component comprises a front upper roller and a front lower roller, the front lower roller is a radial fixed roller, the front upper roller is longitudinally slidably mounted in a U-shaped groove of the support through a sliding block, the front vertical roller component comprises two front vertical rollers, the front vertical rollers are connected with the support through the sliding block, the front upper roller, the front lower roller and the two front vertical rollers are distributed in a cross shape, a sugarcane is clamped through square openings in the middle of the front upper roller, the front lower roller and the two front vertical rollers and is positioned by the front lower roller, the power system comprises a speed reducing motor, a front roller gear set and a rear roller gear set, two gears of the front roller gear set are fixedly mounted on shafts of the front upper roller and the front lower roller respectively, and are meshed with each other, two gears of the rear roller gear set are respectively and fixedly arranged on the shafts of the rear upper roller and the rear lower roller, the two gears are mutually meshed, the synchronous belt transmission mechanism comprises a front synchronous belt wheel, a rear synchronous belt wheel and a synchronous belt, the front synchronous belt wheel is fixedly connected with the shaft end of the front upper roller, the rear synchronous belt wheel is fixedly connected with the shaft end of the rear upper roller, the front synchronous belt wheel is connected with the rear synchronous belt wheel through the synchronous belt, and the speed reducing motor is connected with the front lower roller; the cutting assembly consists of a support and cutter sets, each cutter set consists of a blade, a cutter bar, a spring and a locking nut, one end of the cutter bar is fixedly connected with the blade, and the other end of the cutter bar is fixed on the support; the detection, identification, section cutting and section removing assembly comprises a light source, a camera, a sliding table system, a single-blade cutting system and a double-blade cutting system, wherein the light source is arranged above the camera, the sliding table system comprises a control motor, a coupler, a screw rod with a seat, a linear guide rail, a sliding table supporting plate and a sliding table upper panel, the control motor is connected with the sliding table upper panel through the screw rod with the seat, an upper panel sliding block is arranged on the lower side of the sliding table upper panel, the linear guide rail corresponding to the upper panel sliding block is arranged on the upper part of the sliding table supporting plate; the juicing assembly comprises a juicing assembly support, a first roller, a second roller, a third roller, a juicing assembly sliding block and a juicing assembly power system, the first roller, the second roller and the third roller are arranged in a triangular shape, the first roller and the third roller are connected with two side plates of the juicing assembly support, the second roller is connected with the juicing assembly sliding block, the juicing assembly sliding block is connected with the juicing assembly support in a sliding mode, and the juicing assembly power system comprises a juicing assembly speed reduction motor and a gear set.
Still including collecting the subassembly, collect the subassembly and include belt conveyor system and hopper, belt conveyor system and hopper pass through the connecting plate to be fixed in the frame, and belt conveyor system sets up in the below that detects the discernment dissection and remove a festival subassembly, and the hopper slope sets up, and the hopper input sets up under terminal bearing structure low reaches.
The sliding block comprises a sliding block body, a stepped hole and a sliding groove, a rolling bearing is fixedly installed in the stepped hole, and the end of the front upper roller shaft is fixedly connected with the inner ring of the rolling bearing.
The end face of the sliding block is provided with a compression spring, the upper portion of the U-shaped groove is provided with a pressing plate through a bolt, the lower portion of the pressing plate is provided with a spring guide shaft, and the compression spring is located on the outer side of the spring guide shaft.
The power system also comprises an incomplete gear set, the incomplete gear set comprises an incomplete pinion and an incomplete bull gear, the incomplete pinion is fixedly connected with a shaft of the speed reducing motor, and the incomplete bull gear is fixedly connected with the shaft end of the front lower roller.
The blade comprises a blade body, an upper inclined plane, a lower inclined plane and a connecting hole, wherein the upper inclined plane and the lower inclined plane are arranged at the front part of the blade body, and the connecting hole is formed in the blade body.
The sugarcane harvester is characterized in that a spring is arranged on the cutter bar, 8 cutter groups are divided into a front group and a rear group, each group comprises 4 cutter groups distributed in a shape like a Chinese character 'kou', an upper blade of each front cutter group is parallel to the ground, each rear cutter group is distributed by clockwise rotating the front cutter group by 45 degrees, and projections of the 8 cutter groups on a plane perpendicular to the sugarcane conveying direction are regular octagons.
The cutting system comprises a single-edge cutting system and a double-edge cutting system, the single-edge cutting system and the double-edge cutting system are composed of a supporting plate, a speed reducing motor, a four-bar structure, a cutter bar and a cutter head, the speed reducing motor is fixedly installed on the supporting plate and coaxially connected with an input rod hinged hole of the four-bar structure, the cutter bar is fixedly connected with an output rod of the four-bar structure, and the cutter head is fixedly connected with the cutter bar.
The detection identification section-cutting section-removing component further comprises a terminal supporting structure and a material-stirring rod, the terminal supporting structure is composed of a supporting rod and a free roller, the terminal supporting structure is arranged in the downstream direction of the double-blade cutting system, the end of the material-stirring rod is arranged on the symmetrical surface of the double blades, and the supporting rod, the free roller and the material-stirring rod are arranged on the upper portion of the upper panel.
The juicing assembly further comprises a juicing assembly spring and a juicing assembly pressing plate, the juicing assembly pressing plate is fixedly mounted at the upper part of the juicing assembly support, a spring guide shaft is mounted at the lower side of the juicing assembly pressing plate, the juicing assembly spring is arranged on the outer side of the spring guide shaft, and the juicing assembly spring is positioned between the juicing assembly pressing plate and the juicing assembly sliding block; the juicing assembly further comprises a collecting device, the collecting device comprises a collecting bin, a guide plate and a water faucet, the collecting bin is located below the roller, the guide plate is arranged on two side edges of the collecting bin, and the collecting bin is connected with the water faucet through a pipeline.
The utility model discloses a sugarcane peeling, segmenting, node removing and juicing integrated machine has two independent functions, firstly, the whole root of sugarcane is processed into the sugarcane pulp segment without the node and the peel and a small amount of sugarcane juice is output as a byproduct, the labor of manual peeling and node removing is replaced, the existing requirement is satisfied, the added value of the product is improved, and the labor intensity is reduced; the other is that the whole sugarcane is peeled and then is directly squeezed into sugarcane juice, and the sugarcane juice is fresh and sanitary and is pollution-free due to the one-time peeling and juicing.
Drawings
FIG. 1 is a general structure diagram of the sugarcane peeling, cutting, node removing and juicing integrated machine.
FIG. 2 is a top view structure diagram of the skin cutting, node removing and juicing integrated machine of the present invention.
FIG. 3 is a structural diagram of a conveying component of the skin cutting, node removing and juicing integrated machine of the present invention.
FIG. 4 is a block diagram of a conveying assembly of the integrated machine for cutting, removing and juicing the skin.
FIG. 5 is a conveying principle diagram of the conveying component of the skin cutting, node removing and juicing integrated machine of the utility model.
FIG. 6 is a structure view of the cutting assembly of the skin cutting, node removing and juicing integrated machine of the present invention.
FIG. 7 is a cutting blade structure diagram of the integrated machine for cutting, removing and juicing skin and segments.
FIG. 8 the utility model discloses the detection discernment dissection of skin dissection node juicing all-in-one removes a section subassembly structure chart.
FIG. 9 is a structural diagram of a cutting system of the skin cutting, node removing and juicing integrated machine of the present invention.
FIG. 10 is a structural diagram of the juicing assembly of the skin cutting, node removing and juicing integrated machine of the present invention.
FIG. 11 is a schematic diagram of the juice-extracting component of the skin-cutting, node-removing and juice-extracting integrated machine of the present invention.
FIG. 12 is a view of the structure of the collecting assembly of the skin cutting, node removing and juicing integrated machine of the present invention.
Fig. 13 is the detection and identification schematic diagram of the skin dissection, node removal and juicing integrated machine of the utility model.
In the figure: 1. a frame, 2, a conveying component, 3, a cutting component, 4, a detecting, identifying, cutting and node-removing component, 5, a juicing component, 6, a collecting component, 7, a sugarcane segment, 8, a sugarcane segment, 9, a mask area, 10, a double blade, 21, a bracket, 211, a U-shaped groove, 22, a front roller component, 221, a front upper roller, 222, a front lower roller, 223, a sliding block, 224, a compression spring, 225, a pressing plate, 226, a front vertical roller, 2231, a sliding block body, 2232, a stepped hole, 2233, a sliding chute, 23, a rear roller component, 24, a power system, 241, a conveying component decelerating motor, 242, an incomplete gear set, 243, a front roller gear set, 244, a rear roller gear set, 2421, an incomplete pinion, 2422, an incomplete gearwheel, 25, a synchronous belt transmission mechanism, 251, a front synchronous belt wheel, 252, a rear synchronous belt wheel, 253, a synchronous belt, 31, a cutting component bracket, 32. a knife group 321, a blade, 322, a knife bar, 323, a spring, 324, a lock nut, 3211, a knife body, 3212, an upper inclined plane, 3213, a lower inclined plane, 3214, a connecting hole, 41, a light source, 42, a camera, 43, a sliding table system, 44, a single-blade cutting system, 45, a double-blade cutting system, 46, a kick-out bar, 47, a terminal supporting structure, 431, a control motor, 432, a shaft coupling, 433, a screw with a seat, 434, a linear guide, 435, a sliding table supporting plate, 436, a sliding table upper panel, 437, an upper panel sliding block, 451, a supporting plate, 452, a cutting system decelerating motor, 453, a four-bar linkage mechanism, 454, a double-blade cutting system knife bar, 455, a knife head, 4531, an input bar, 4532, a connecting bar, 4533, an output bar, 51, a juicing assembly bracket, 52, a first roller, 53, a second roller, 54, a third roller, 55, a juicing assembly sliding block, 56, a spring, 45, 58. juicing component power system, 59, collecting device, 61, belt conveying system, 62 and hopper.
Detailed Description
The utility model discloses an intelligent sugarcane peeling, segmenting and node-removing juicing integrated machine overall structure is as shown in figure 1 and figure 2, including frame 1, conveying component 2, cutting component 3, detection discernment segmentation remove a subassembly 4, juicing component 5, collection subassembly 6 and control system play, conveying component 2, cutting component 3, detection discernment segmentation remove a subassembly 4, juicing component 5, collection subassembly 6 and install in frame 1. For convenience of description, the input end of the device is defined as the front end of the device, and the downstream of the sugarcane feeding direction is called as the downstream; one end of the sugarcane in the feeding direction is defined as the front end of the sugarcane; in the plan view, the horizontal direction of the plane is defined as the lateral direction, and the vertical direction is defined as the longitudinal direction.
The frame 1 is a frame body for supporting each component.
As shown in fig. 2 and 3, the conveying assembly includes a bracket 21, a front roller assembly 22, a rear roller assembly 23, a power system 24, and a timing belt transmission mechanism 25. The front and the rear roller assemblies have the same structure and are composed of a transverse group of rollers and a vertical group of rollers. In the case of the front roller assembly, the front cross roller set includes a front upper roller 221 and a front lower roller 222, the front lower roller 222 is a radially fixed roller, and the front upper roller 221 is coupled to the slider 223. The slider 223 is structurally shown in fig. 4, and includes a slider body 2231, a stepped hole 2232 and a sliding groove 2233, wherein a rolling bearing is fixedly installed in the stepped hole 2232, and a shaft end of the front upper roller 221 is fixedly connected with an inner ring of the rolling bearing. The slide groove 2233 is caught on the U-shaped groove 211 of the holder 21 and can slide relative to the holder 21 along the longitudinal direction of the U-shaped groove 211. The end face of the sliding block is provided with a compression spring 224, the compression spring 224 is pressed by a pressing plate 225, a spring guide shaft is arranged on the pressing plate 225, the pressing plate 225 is connected to the top end of the U-shaped sliding groove through a bolt, the sliding block 223 can be pressed on the bracket 221 along the U-shaped sliding groove through tightening the connecting bolt, and therefore the gap between the two rollers can be automatically adjusted through the spring so as to be compatible with sugarcanes with different diameters. The front vertical roller group consists of two front vertical rollers 226, the connection mode between the front vertical rollers 226 and the bracket 21 is similar to that of the front upper roller, and the radial automatic adjustment structure can automatically be compatible with sugarcanes with different diameters. The four transverse and vertical rollers are distributed in a # -shaped manner, and the square opening in the middle clamps the sugarcane and is positioned by the lower roller. The powertrain 24 includes a reduction motor 241, an incomplete gear set 242, a front roller gear set 243 and a rear roller gear set 244. The incomplete gear set 242 includes an incomplete pinion 2421 and an incomplete bull gear 2422, the incomplete pinion is fixedly connected with the shaft of the reduction motor, and the incomplete bull gear 2422 is fixedly connected with the shaft end of the front lower roller 222. Two gears of the front roller gear set 244 are fixedly installed on the front upper roller 221 and the front lower roller 222, respectively, and the two gears are engaged with each other. The synchronous belt transmission mechanism 25 includes a front synchronous pulley 251, a rear synchronous pulley 252 and a synchronous belt 253, the front synchronous pulley is fixedly connected to the shaft end of the front upper roller 221, the rear synchronous pulley 252 is fixedly connected to the shaft end of the rear upper roller, and the two synchronous pulleys are connected by the synchronous belt 253. The gear motor 241 rotates continuously, the incomplete gear set 242 drives the front lower roller 222 to rotate intermittently, and the front lower roller 222 and the front upper roller 221 are in gear transmission, so that opposite transmission of the upper roller and the lower roller is formed, and sugarcane is clamped and conveyed forwards intermittently as shown in fig. 5.
As shown in fig. 6, the cutting assembly 3 is composed of a cutting assembly holder 31 and a cutter set 32, and has 8 cutter sets in total. Each group consists of a blade 321, a tool bar 322, a spring 323 and a lock nut 324. As shown in fig. 7, the blade 321 includes a blade body 3211, an upper inclined surface 3212, a lower inclined surface 3213, and a coupling hole 3214. When the front end of a sugarcane enters the cutting assembly, the lower inclined surface 3213 plays a role in guiding, one end of the cutter rod 322 is fixedly connected with the blade 321, the other end of the cutter rod is provided with threads, the cutter rod is fixed on the cutting assembly support 31 through the locking nut 324, the spring 323 is guided by the cutter rod and arranged between the blade 321 and the cutting assembly support 31, and the arrangement of the spring can enable the cutter set to be compatible with sugarcanes with different diameters. Totally 8 knife tackle divide into two sets of front and back, and every group contains the knife tackle of 4 square type distributions, and the last blade of preceding knife tackle is parallel on ground, and back knife tackle rotates 45 degrees distributions for preceding knife tackle clockwise, and the projection of 8 knife tackle on the plane of perpendicular to sugarcane delivery direction is regular octagon like this, and the sugarcane cross-section of cutting out is regular octagon. Each blade is elastically connected with the bracket, so that the sugarcane cutting machine can be compatible with sugarcanes with different diameters, and the cutting amount can be adjusted.
As shown in fig. 8, the detection, identification, segmentation and de-segmentation assembly 4 comprises a light source 41, a camera 42, a sliding table system 43, a single-blade cutting system 44, a double-blade cutting system 45, a material stirring rod 46 and a tail end supporting structure 47. The light source 41 provides the necessary illumination brightness for the camera 42 to acquire images. The slide table system 43 includes a control motor 431, a coupling 432, a shoe screw 433, a linear guide 434, a slide table support plate 435, and a slide table upper panel 436. The control motor 431 is connected with the screw rod with a seat 433 through a coupler, a nut of the screw rod with a seat 433 is fixedly connected with the upper panel 436 of the sliding table, a guide rail of the linear guide rail 434 is connected with the supporting plate 435 of the sliding table, and a slide block is fixedly connected with the upper panel 436 of the sliding table. The single-blade cutting system 44 and the double-blade cutting system 45 are fixedly provided on the slide table upper panel 436. As shown in fig. 9, the double-blade cutting system 45 is composed of a support plate 451, a reduction motor 452, a four-bar linkage structure 453, a double-blade system knife bar 454, and a knife head 455. The speed reducing motor 452 is fixedly arranged on the support plate 451 and is coaxial with a reaming hole of an input rod 4531 of the four-bar structure 453, the double-blade system knife bar 454 is fixedly connected with an output rod 4533 of the four-bar structure 453, and the knife head is fixedly connected with the knife bar. The gear motor 452 continuously rotates to drive the four-bar linkage 453 to move, and finally drives the cutter head to swing back and forth around the fixed rotating shaft, so that the cutting action is completed. Single edge cutting system 44 is identical to double edge cutting system 45 except that the cutting head is a single edge. The end support structure 47 is comprised of a support rod 471 and a free roller 472 disposed proximate and downstream of the double-edged cutting system 45, the free roller 472 for guiding the leading end of the peeled cane, the support rod 471 providing end support during double-knife cutting. The end of the material poking rod 46 is arranged on the symmetrical plane of the double cutting edges and is used for poking down the sugarcane added between the two cutting edges. The cutting system is arranged on the upper panel of the sliding table, the control motor drives the cutting system, the ball screw drives the cutting system, the linear guide rail guides the cutting system, and the control panel horizontally moves along the sugarcane feeding direction, so that the coordinate of the cutting system in the sugarcane feeding direction can be adjusted. The single-edged cutting blade system 44 is composed of a support plate 451, a link mechanism 453, a speed reduction motor 452 and a cutter, and the blades of the single-edged cutting blade system are single blades and are used for providing peeled sugarcane pulp sections for subsequent juicing. The continuous motion of the motor realizes the reciprocating swing of the cutter around the rotating shaft through the connecting rod mechanism to finish the cutting action. After the conveying displacement of each conveying period of the sugarcane is finished, the single-blade cutting system performs one cutting action, the cutting action is guaranteed to be performed in the conveying clearance time period of each period, and the sugarcane is cut in a static state, so that the cutting quality is improved, and a cutting tool is protected. The double-blade cutting system comprises a support, a connecting rod mechanism, a material stirring rod, a tail end supporting structure, a speed reducing motor and a cutter, wherein the speed reducing motor is driven to realize reciprocating swing of the cutter around a rotating shaft through the connecting rod mechanism to finish cutting action, the cutter is provided with two blades, the thickness between the two blades is about the width of a sugarcane knot, and the sugarcane knot can be removed while the sugarcane is cut off. The sugarcane node recognition is realized by capturing sugarcane images through a camera and using an OpenCV-based image recognition technology. The peeled cane first passes through a camera detection area and a light source provides the necessary illumination intensity for the camera to acquire images of the cane. As shown in fig. 13, the centre of the camera's field of view is provided with a rectangular mask area 9 whose axis of symmetry in the cane feed direction coincides with the cane axis of symmetry. And when the sugarcane finishes conveying displacement once, the camera acquires an image once, so that a large number of sugarcane images are acquired firstly, a sugarcane node area is extracted from the existing image, and the area is labeled. Constructing a CNN (convolutional neural network) model, taking the existing sugarcane image as input, extracting color and texture characteristics in the image through image preprocessing, training the neural network model by using the extracted characteristics, and obtaining the model with higher accuracy through a large amount of training. And then, only a new sugarcane image is captured and input into the model, so that the region where the sugarcane section in the image is located can be rapidly and accurately extracted, and the coordinate where the sugarcane section is located is calculated according to the region. After the coordinates of the sugarcane nodes are determined and the sugarcane nodes reach the cutting area, the motor is controlled to finely adjust the double-blade cutting system according to the sugarcane nodes and the calculation result of the coordinate data of the double blades at the moment, so that the coordinates of the double blades coincide with the coordinates of the sugarcane nodes at the moment, and the sugarcane nodes are cut off accurately. The tail end supporting structure serves as a support for the front end of the sugarcane, the material poking rod pokes the sugarcane sections between the two blades, the sugarcane sections fall on the conveying belt below, the sugarcane meat sections are poked to fall in the inclined hopper at the downstream end of the tail end supporting structure, and the sugarcane meat sections are output to the outside of the equipment.
As shown in fig. 10, the juicing assembly 5 comprises a bracket 51, a first roller 52, a second roller 53, a third roller 54, a slider 55, a spring 56, a pressure plate 57, a power system 58 and a collecting device 59. The three rollers are arranged in a delta shape, the first roller 52 and the third roller 54 are connected with two side plates of the bracket 51 through bearings, the second roller 53 is connected with the sliding block 55 through a bearing, the sliding block 55 is in sliding connection with the bracket 51, and the sliding block 55 is pressed on the bracket 51 through the spring 56 and the pressing plate 57, so that gaps between the second roller 52 and the first roller 52 and between the second roller 52 and the third roller 54 can be automatically adjusted, and the sugarcane harvester is compatible with sugarcanes with different diameters. The power system 58 comprises a speed reduction motor 581 and a gear set 582, the speed reduction motor 581 is driven, the gear set 582 is shown in transmission, the rotating directions of the rollers are shown in figure 11, two-stage pressing is formed, a first-stage pressing is formed between the first roller 52 and the second roller 53, and a second-stage pressing is formed between the second roller 53 and the third roller 54. The second roller is arranged to be radially adjustable to accommodate canes of different diameters. The power system comprises a speed reducing motor and a gear transmission system, and a gear is fixedly connected with the rotating shaft to realize the motion transmission from the motor to the rollers and among the rollers. The collecting device 59 comprises a collecting bin 591, a flow guide plate 592 and a water tap 593, and the extracted sugarcane juice is collected in the collecting bin 591 and is obtained by opening the water tap 593.
As shown in fig. 2 and 12, the collection assembly 6 includes a belt conveyor system 61 and a hopper 62. The belt conveying system 61 and the hopper 62 are fixed on the frame 1 through connecting plates, the belt conveying system is arranged below the detection recognition section cutting and node removing assembly 4, the belt conveys the sugarcane in the feeding direction, the tail end of the belt is arranged at the upper end of the first-stage squeezing structure, and the sugarcane flesh sections cut by the single-blade cutting system 44 are conveyed to the juicing assembly 5 for juicing. The hopper is arranged obliquely with the input end arranged just below the downstream end support structure 47 for outputting the section of knotless sugarcane meat cut by the double-edged cutting system 45 out of the apparatus. When the juicing function is started, the belt conveys the sugarcane pulp sections cut by the single-blade cutting system to the feeding end of the juicing component to prepare for subsequent juicing. When the function of the sugarcane pulp section is started, the sugarcane pulp section which is cut out by the double-blade cutting system falls into the hopper, the hopper is obliquely placed, the sugarcane pulp section falls into the material collecting box at the tail end of the hopper by gravity, the sugarcane section which is pulled down by the material pulling rod falls onto the conveying belt, a certain amount of belt is accumulated and conveyed downstream for a certain distance, and the sugarcane section is prevented from being stacked and overflowed by the belt baffle. After the sugarcane meat sections are cut off or the sugarcane sections stored in the belt are fully loaded, the belt continuously runs, the sugarcane sections are conveyed to the juicing assembly, and the juicer is started to juice the sugarcane sections into juice.
The utility model provides a concrete working process as follows: starting the equipment, selecting the product to be output, and selecting two products of peeled knotless sugarcane meat sections and sugarcane juice. The whole sugarcane is put into the conveying assembly from the inlet of the conveying assembly, the unpowered front vertical roller group is used for guiding, the sugarcane can be conveniently input into the conveying assembly, the sugarcane is automatically conveyed by relative rolling of the front transverse roller group, conveying movement is intermittent movement, and peeling is guaranteed to be smoothly carried out. The front section of the sugarcane enters the peeling assembly to peel the sugarcane; the peeled sugarcane enters the rear roller assembly, the unpowered vertical roller group is guided in the horizontal direction, and the transverse roller group is guided in the vertical direction and provides conveying power. The sugarcane enters the detection identification section cutting and node removing assembly after being output from the rear roller group, if a juicing product is selected, the single-blade cutting system is started to operate, the sugarcane is cut into sugarcane meat sections and falls onto a conveyor belt below, the sugarcane meat sections are conveyed to the juicing assembly by the conveyor belt, the juicing assembly juices and outputs the juiced sugarcane juice to the outside of the equipment, and the sugarcane residue falls into a collecting box below. If the sugarcane pulp section peeling and section removing product is selected, the double-blade cutting system is started, the peeled sugarcane enters a camera detection area, a camera acquires sugarcane images, a trained CNN model is input, the position of the sugarcane section is analyzed and calculated through image recognition, the system sends signals to a control motor, the double-blade cutting system is moved to the position where the double-blade and the sugarcane section coordinate coincide, and the cutting action is completed. The cutter is provided with two blades, the thickness between the two blades is about the width of the sugarcane knots, and the sugarcane knots can be removed while the sugarcane is cut off. The tail end supporting structure is used as a support for the tail end of the sugarcane, the material poking rod pokes the sugarcane sections between the two blades, the sugarcane sections fall on the conveying belt below, the sugarcane meat sections which are poked fall in the inclined hopper at the other end of the supporting rod system, and the sugarcane meat sections roll to the collecting device outside the equipment. The sugarcane festival that kickoff was dialled to the kickoff pole drops on the conveyor belt, long-pending a certain amount of back belt of putting carries one section distance toward the downstream, avoids the sugarcane festival to stack and overflows the conveyer belt striker plate, and the sugarcane meat section cuts off to accomplish or the belt is stored up the sugarcane festival and is fully loaded back, and belt continuous operation carries the sugarcane festival to the subassembly of squeezing the juice, and the juice extractor starts, squeezes the sugarcane festival into juice. Therefore, when the peeled and cut sugarcane pulp section products are output, a small amount of sugarcane juice products can be output.
While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the protection scope of the present invention.

Claims (10)

1. Sugarcane is peeled, is cut into sections and is removed festival all-in-one of squeezing juice, its characterized in that: the juicer comprises a rack (1), a conveying assembly (2), a cutting assembly (3), a detection identification section-cutting section-removing assembly (4), a juicing assembly (5) and a control system, wherein the rack (1), the conveying assembly (2), the cutting assembly (3), the detection identification section-cutting section-removing assembly (4), the juicing assembly (5) and a collecting assembly (6) are arranged on the rack (1); the conveying assembly (2) comprises a support (21), a front roller assembly (22), a rear roller assembly (23), a power system (24) and a synchronous belt transmission mechanism (25), the front roller assembly (22) and the rear roller assembly (23) are identical in structure, the front roller assembly (22) comprises a front upper roller (221) and a front lower roller (222), the front lower roller (222) is a radial fixed roller, the front upper roller (221) is longitudinally and slidably mounted in a U-shaped groove (211) of the support (21) through a sliding block (223), the front vertical roller assembly comprises two front vertical rollers (226), the front vertical rollers (226) are connected with the support (21) through the sliding block (223), the front upper roller (221), the front lower roller (222) and the two front vertical rollers (226) are distributed in a cross shape, a sugarcane is clamped through square openings among the front upper roller (221), the front lower roller (222) and the two front vertical rollers (226) and is positioned by the front lower roller (222), the power system (24) comprises a speed reducing motor (241), a front roller gear set (243) and a rear roller gear set (244), two gears of the front roller gear set (243) are respectively and fixedly arranged on shafts of a front upper roller (221) and a front lower roller (222), the two gears are mutually meshed, two gears of the rear roller gear set (244) are respectively and fixedly arranged on shafts of a rear upper roller and a rear lower roller, the two gears are mutually meshed, a synchronous belt transmission mechanism (25) comprises a front synchronous belt wheel (251), the front synchronous pulley (251) is fixedly connected with the shaft end of the front upper roller (221), the rear synchronous pulley (252) is fixedly connected with the shaft end of the rear upper roller, the front synchronous pulley (251) and the rear synchronous pulley (252) are connected through the synchronous belt (253), and the speed reducing motor (241) is connected with the front lower roller (222); the cutting assembly (3) consists of a cutting assembly support (31) and cutter sets (32), each cutter set (32) consists of a blade (321), a cutter bar (322), a spring (323) and a locking nut (324), one end of the cutter bar (322) is fixedly connected with the blade (321), and the other end of the cutter bar (322) is fixed on the cutting assembly support (31); the detection, identification, section cutting and section removing assembly (4) comprises a light source (41), a camera (42), a sliding table system, a single-edge cutting system (44) and a double-edge cutting system (45), wherein the light source (41) is installed above the camera (42), the sliding table system (43) comprises a control motor (431), a coupler (432), a base-mounted screw rod (433), a linear guide rail (434), a sliding table supporting plate (435) and a sliding table upper panel (436), the control motor (431) is connected with the sliding table upper panel (436) through the base-mounted screw rod (433), an upper panel sliding block (437) is installed on the lower side of the sliding table upper panel (436), the linear guide rail (434) corresponding to the upper panel sliding block (437) is installed on the upper portion of the sliding table supporting plate (435), and the cutting; the juicing component (5) comprises a juicing component support (51), a first roller (52), a second roller (53), a third roller (54), a juicing component sliding block (55) and a juicing component power system (58), the first roller (52), the second roller (53) and the third roller (54) are arranged in a triangular shape, the first roller (52) and the third roller (54) are connected with two side plates of the juicing component support (51), the second roller (53) is connected with the juicing component sliding block (55), the juicing component sliding block (55) is in sliding connection with the juicing component support (51), and the juicing component power system (58) comprises a juicing component reduction motor (581) and a gear set (582).
2. The sugarcane peeling, cutting, node removing and juicing all-in-one machine as claimed in claim 1, characterized in that: still including collecting subassembly (6), collecting subassembly (6) includes belt conveyor system (61) and hopper (62), and belt conveyor system (61) and hopper (62) are fixed on frame (1) through the connecting plate, and belt conveyor system sets up in the below that detects discernment dissection and remove a section subassembly (4), and hopper (62) slope sets up, and hopper (62) input sets up under terminal bearing structure (47) low reaches.
3. The sugarcane peeling, cutting, node removing and juicing all-in-one machine as claimed in claim 1, characterized in that: the sliding block (223) comprises a sliding block body (2231), a stepped hole (2232) and a sliding groove (2233), a rolling bearing is fixedly installed in the stepped hole (2232), and the shaft end of the front upper roller (221) is fixedly connected with an inner ring of the rolling bearing.
4. The sugarcane peeling, cutting, node removing and juicing all-in-one machine as claimed in claim 1, characterized in that: the end face of the sliding block (223) is provided with a compression spring (224), the upper portion of the U-shaped groove (211) is provided with a pressing plate (225) through a bolt, the lower portion of the pressing plate (225) is provided with a spring guide shaft, and the compression spring (224) is located on the outer side of the spring guide shaft.
5. The sugarcane peeling, cutting, node removing and juicing all-in-one machine as claimed in claim 1, characterized in that: the power system (24) further comprises an incomplete gear set (242), the incomplete gear set (242) comprises an incomplete pinion (2421) and an incomplete gearwheel (2422), the incomplete pinion (2421) is fixedly connected with a speed reduction motor shaft, and the incomplete gearwheel (2422) is fixedly connected with the shaft end of the front lower roller (222).
6. The sugarcane peeling, cutting, node removing and juicing all-in-one machine as claimed in claim 1, characterized in that: the blade (321) comprises a blade body (3211), an upper inclined plane (3212), a lower inclined plane (3213) and a connecting hole (3214), wherein the upper inclined plane (3212) and the lower inclined plane (3213) are arranged at the front part of the blade body (3211), and the connecting hole (3214) is formed in the blade body.
7. The sugarcane peeling, cutting, node removing and juicing all-in-one machine as claimed in claim 1, characterized in that: be equipped with spring (323) on cutter arbor (322), 8 knife tackle divide into two sets of front and back, and every group contains the knife tackle that 4 square type distribute, and the last blade of preceding knife tackle is parallel with ground, and back knife tackle is that preceding knife tackle clockwise rotation 45 degrees distribute, and 8 projections of knife tackle on the plane of perpendicular to sugarcane conveying direction are regular octagon.
8. The sugarcane peeling, cutting, node removing and juicing all-in-one machine as claimed in claim 1, characterized in that: the cutting system comprises a single-edge cutting system (44) and a double-edge cutting system (45), wherein the single-edge cutting system (44) and the double-edge cutting system (45) are composed of a supporting plate (451), a speed reducing motor (452), a four-bar structure (453), a double-edge cutting system cutter bar (454) and a cutter head (455), the speed reducing motor (452) is fixedly installed on the supporting plate (451) and coaxially connected with a hinged support hole of an input rod (4531) of the four-bar structure (453), the double-edge cutting system cutter bar (454) is fixedly connected with an output rod (4533) of the four-bar structure (453), and the cutter head (455) is fixedly connected with the double-edge cutting system cutter bar (454).
9. The sugarcane peeling, cutting, node removing and juicing all-in-one machine as claimed in claim 1, characterized in that: the detection, identification, section cutting and section removing assembly (4) further comprises a tail end supporting structure (47) and a material stirring rod (46), wherein the tail end supporting structure (47) is composed of a supporting rod (471) and a free roller (472), the tail end supporting structure (47) is arranged in the downstream direction of the double-blade cutting system (45), the end of the material stirring rod (46) is arranged on the symmetrical surface of the double blades, and the supporting rod (471), the free roller (472) and the material stirring rod (46) are arranged on the upper portion of the upper panel (436).
10. The sugarcane peeling, cutting, node removing and juicing all-in-one machine as claimed in claim 1, characterized in that: the juicing assembly (5) further comprises a juicing assembly spring (56) and a juicing assembly pressing plate (57), the juicing assembly pressing plate (57) is fixedly mounted at the upper part of the juicing assembly support (51), a spring guide shaft is mounted at the lower side of the juicing assembly pressing plate (57), the juicing assembly spring (56) is arranged on the outer side of the spring guide shaft, and the juicing assembly spring (56) is positioned between the juicing assembly pressing plate (57) and the juicing assembly sliding block (55); the juicing assembly further comprises a collecting device (59), the collecting device (59) comprises a collecting bin (591), a guide plate (592) and a water tap (593), the collecting bin (591) is located below the rotary drum, the guide plate (592) is arranged on two side edges of the collecting bin (591), and the collecting bin (591) is connected with the water tap (593) through a pipeline.
CN201920719050.3U 2019-05-20 2019-05-20 Sugarcane peeling, segmenting, node removing and juicing integrated machine Active CN211353825U (en)

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CN201920719050.3U CN211353825U (en) 2019-05-20 2019-05-20 Sugarcane peeling, segmenting, node removing and juicing integrated machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920719050.3U CN211353825U (en) 2019-05-20 2019-05-20 Sugarcane peeling, segmenting, node removing and juicing integrated machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110051011A (en) * 2019-05-20 2019-07-26 李羽石 Section juicing all-in-one machine is removed in sugarcane peeling dissection

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110051011A (en) * 2019-05-20 2019-07-26 李羽石 Section juicing all-in-one machine is removed in sugarcane peeling dissection

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