CN211353821U - Intermittent type formula walnut shell benevolence separator - Google Patents

Intermittent type formula walnut shell benevolence separator Download PDF

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Publication number
CN211353821U
CN211353821U CN201921881527.4U CN201921881527U CN211353821U CN 211353821 U CN211353821 U CN 211353821U CN 201921881527 U CN201921881527 U CN 201921881527U CN 211353821 U CN211353821 U CN 211353821U
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China
Prior art keywords
intermittent
shell
walnut
separating device
kernel
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Expired - Fee Related
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CN201921881527.4U
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Chinese (zh)
Inventor
郭锐
赵之谦
李永涛
石月
王岳峰
王涛
刘光恒
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Yanshan University
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Yanshan University
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Abstract

The utility model relates to the field of food mechanical processing, and provides an intermittent walnut shell and kernel separating device, which comprises an intermittent shell breaking device, a box body and a winnowing type shell and kernel separating device; the intermittent type shell breaking device is composed of a guide cylinder, a baffle, a striking rod, a lower adjusting plate, an adjusting bolt and an upper adjusting plate, wherein the striking rod is sleeved in the guide cylinder; the striking rod is matched with a round wheel of the cam structure, and the round wheel can rotate; the shell-broken walnuts enter the kernel separation device through the inclined plate; the kernel separation device consists of a vibrating screen, a connecting rod mechanism, a fan and a separation box; the shell breaking device and the winnowing type separating device are respectively positioned at the upper end and the lower end of the box body; the utility model discloses an intermittent type formula walnut shell benevolence separator can realize that walnut class product in a large number, different varieties is shelled and is got the benevolence, and the walnut-meat of acquisition is complete basically, moreover greatly reduced manual work's intensity of labour and cost, also improved production efficiency at to a great extent simultaneously.

Description

Intermittent type formula walnut shell benevolence separator
Technical Field
The utility model belongs to the food machinery processing field specifically relates to an intermittent type formula walnut shell benevolence separator.
Background
With the economic development and the improvement of the living standard of people, the nutritional value and the function of the walnut are more and more known and discovered, and the demand of domestic and foreign markets for the walnut and the processed products thereof is increasing. The walnut is not as expensive as before, is more and more generalized, and has high nutritional value, wherein protein and fat are nutrient substances which are contained in the walnut and are beneficial to human bodies, and the vigorous domestic and foreign market demands provide wide development space for the walnut industry in China, so that higher and higher requirements are provided for the processing and export of walnut products in China. However, because of various walnut varieties in China, the size difference of each kind of walnut is large, the shape cannot be too regular, and the kernel clearance is small, the difficulty in shelling and kernel taking of the walnut is large. The existing walnut sheller can not solve the problem of batch shelling and separation because the walnut is not completely crushed in the production process, so that the waste of the walnut and the difficulty of subsequent processing are caused, and the problem of batch shelling and separation cannot be solved because the walnut shell and kernel separation is manually realized.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides an intermittent type formula walnut shell benevolence separator utilizes stable spring force to strike broken shell to the walnut to utilize selection by winnowing formula separation method to realize the shell benevolence separation of a large amount of, different variety walnut, have high broken shell rate and whole benevolence rate, greatly reduced manual work's intensity of labour and cost moreover, also improved production efficiency to a great extent simultaneously.
In order to achieve the above purpose, the present invention adopts the following technical solution.
The utility model provides an intermittent type formula walnut shell benevolence separator, including intermittent type formula broken shell device, box, selection by winnowing formula shell benevolence separator constitution. The intermittent type shell breaking device is composed of a guide cylinder, a baffle, a striking rod, a lower adjusting plate, an adjusting bolt and an upper adjusting plate, wherein the striking rod is sleeved in the guide cylinder; the striking rod is matched with the round wheel of the cam structure. The round wheel can rotate; the walnut with broken shell enters a winnowing type shell and kernel separating device through an inclined plate; the winnowing type shell and kernel separating device consists of a vibrating screen, a connecting rod mechanism, a fan and a separating box; the shell breaking device and the winnowing type separating device are respectively positioned at the upper end and the lower end of the box body, and the separating device motor and the intermittent type impacting device motor are arranged in the box body.
Preferably, the baffle is fixed above the guide cylinder and can linearly move back and forth; the baffle is connected with the striking rod through a connecting rod, a connecting plate and a connecting spring to finish the movement action of the baffle; the striking rod is connected with the lower adjusting plate of the adjusting plate through a striking spring; the upper adjusting plate is welded to the tail end of the guide cylinder and is connected with the lower adjusting plate through an adjusting bolt. The vibrating screen is arranged right below the funnel, and the vibrating screen is matched with the connecting rod mechanism through a connecting rod U-shaped connecting buckle and can rotate; the vibrating screen is connected with the box body through a box body U-shaped connecting buckle and can rotate.
Preferably, the motor of the intermittent impact device is arranged in the box body, and the motor of the intermittent impact device is connected with the wheel shaft through a small belt wheel of the intermittent impact device, a large belt wheel of the intermittent impact device and a belt of the intermittent impact device. The walnut with broken shell enters the winnowing type shell and kernel separating device through the inclined plate. The separating device motor is arranged in the box body, and the separating device motor is connected with the connecting rod mechanism through a belt transmission assembly separating device large belt wheel, a separating device small belt wheel and a separating device belt.
Preferably, fruit mortars are arranged in the box body in a regular mode and matched with the impact rod to complete walnut shell breaking.
Preferably, the intermittent shell breaking devices are arranged in the box body in parallel in six rows and are welded in the box body through welding plates.
Preferably, the eccentric wheel is mounted on the wheel shaft through a key or welding, and the wheel shaft is mounted on the box body.
Preferably, the fan is arranged obliquely above the separation box, and for walnuts of different varieties, after the shells are broken, the kernel is separated by adjusting the air speed of the fan.
Preferably, the distance between the baffle and the impact rod is smaller than that of one walnut, so that walnut products are cracked one by one, and the phenomenon of accumulation in a walnut cracking area is prevented.
Preferably, for walnuts of different varieties, the lower adjusting plate is adjusted by adjusting the adjusting bolt, so that the distance between the lower adjusting plate and the guide cylinder is changed to change the compression amount of the spring, the impact force of the impact rod is different, and finally the walnuts of different varieties are cracked.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model provides an intermittent type formula walnut shell benevolence separator, hits the walnut shell to be smashed through the broken shell device, then falls into selection by winnowing formula shell benevolence separator under the effect of swash plate, separates the shell benevolence promptly after selection by winnowing formula screening, and this device is simple, can realize a large amount of walnut product shell benevolence separations, and the walnut kernel that obtains is basically complete, greatly reduced manual work's intensity of labour and cost, also improved production efficiency to a great extent simultaneously.
Drawings
FIG. 1 is a three-dimensional view of one side of the present invention;
fig. 2 is a front view of the intermittent impact device of the present invention;
fig. 3 is a three-dimensional view of one side of the intermittent impact device of the present invention;
fig. 4 is a three-dimensional view of the other side of the intermittent impact device of the present invention;
fig. 5 is a front view of the winnowing type shell and kernel separating device of the present invention.
Wherein, 1, an intermittent impacting device, 101, a guide cylinder, 102, a baffle plate, 103, an impacting rod, 104, an impacting spring, 105, a spring baffle plate, 106, a lower adjusting plate, 107, an adjusting bolt, 108, an upper adjusting plate, 109, a connecting spring, 110, a round wheel, 111, an eccentric wheel, 112, a connecting rod, 113, a connecting plate, 2, a box body, 3, a wheel shaft, 5, a welding plate, 6, a funnel, 7, an air separation type shell and kernel separating device, 701, a vibrating screen, 702, a connecting rod U-shaped connecting buckle, 703, a connecting rod mechanism, 704, a separating box, 705, a fan, 706, a box body U-shaped connecting buckle, 8, a separating device motor, 9, an intermittent impacting device motor, 10, an intermittent impacting device small belt wheel, 11, a separating device small belt wheel, 12, a separating device belt, 13, a separating device large belt wheel, 14, an intermittent impacting device belt, 15, and a large belt wheel, 16. an inclined plate 17, a fruit mortar 18 and a feeding groove.
Detailed Description
In the embodiment shown in fig. 1-5, the intermittent walnut shell and kernel separating device comprises an intermittent shell breaking device 1, a box body 2 and an air separation type shell and kernel separating device 7, wherein the intermittent shell breaking device 1 is composed of a guide cylinder 101, a baffle plate 102, a striking rod 103, a lower adjusting plate 106, an adjusting bolt 107 and an upper adjusting plate 108; the connecting wheel shaft 3 drives a cam mechanism consisting of a round wheel 110 and an eccentric wheel 111 to complete intermittent shell breaking, and the cracked walnuts enter the air separation type kernel separation device 7 through an inclined plate 16. The winnowing type shell and kernel separating device 7 consists of a vibrating screen 701, a link mechanism 703, a separating box 704 and a fan 705; the shell breaking device 1 and the winnowing type separating device 7 are respectively positioned at the upper end and the lower end of the box body 2, and a separating device motor 8 and an intermittent impact device motor 9 are arranged in the box body 2.
In the specific implementation process, the baffle plate 102 is fixed above the guide cylinder 101 and can linearly move back and forth; the baffle plate 102 is connected with the striking rod 103 through a connecting rod 112, a connecting plate 113 and a connecting spring 109 to complete the movement action of the baffle plate 102; the striking rod 103 is sleeved in the guide cylinder 101; the striking rod 103 is matched with a circular wheel 110 of a cam structure, and the circular wheel 110 can rotate; the striking rod 103 is connected with the lower adjusting plate 106 through a striking spring 104; the upper adjusting plate 108 is welded to the end of the guide cylinder 101, and the upper adjusting plate 108 is connected to the lower adjusting plate 106 by an adjusting bolt 107. The vibrating screen 701 is arranged right below the hopper 6, and the vibrating screen 701 is matched with the connecting rod mechanism 703 through a connecting rod U-shaped connecting buckle 702 and can rotate; the vibrating screen 701 is rotatably connected with the box body 2 through a box body U-shaped connecting buckle 706.
In the specific implementation process, the motor 9 of the intermittent percussion device is connected with the wheel shaft 3 through a small belt wheel 10 of the intermittent percussion device, a belt 14 of the intermittent percussion device and a large belt wheel 15 of the intermittent percussion device by a belt transmission component; the separating device motor 8 is connected with the link mechanism 703 through a belt transmission assembly separating device small belt wheel 11, a separating device belt 12 and a separating device large belt wheel 13.
In the specific implementation process, walnut products are poured into the upper feeding groove 18, the lower adjusting plate 106 is adjusted to a proper distance, the baffle plate 102 is inserted into the guide cylinder 101 before working to form a normally closed state, and the walnuts fall above the baffle plate 102 due to gravity; an intermittent shell breaking device motor 9 drives an intermittent impact device big belt wheel 15 to start the intermittent shell breaking device 1 through an intermittent impact device belt 11 and an intermittent impact device small belt wheel 10, a wheel shaft 3 transmits power to a cam mechanism through belt transmission, an eccentric wheel 111 drives a round wheel 110 to drive an impact rod 103 to achieve intermittent walnut shell breaking, the round wheel 110 drives the impact rod 103 to compress an impact spring 104 backwards, meanwhile, the impact rod 103 drives a connecting rod 112 connected with a connecting spring 109 to move backwards due to the backward movement of the impact rod 103, the connecting spring 109 compresses, so that a baffle plate 102 is driven to retreat backwards, walnuts fall in front of the impact rod 103, the round wheel 110 is separated from the eccentric wheel 111 due to the intermittent movement of the cam, the impact spring 104 releases energy, the impact rod 103 impacts walnuts by using movement force, the walnuts break shells due to impact a nut mortar 17, and similarly, the spring needs to return due to the elastic pressure of the connecting spring 109, the resulting force in turn moves the flapper 102 forward, closing the feed chute 18.
In the implementation process, as the eccentric wheel 111 keeps moving, the circular wheel 110, the baffle plate 102 and the striking rod 103 are pushed to move back and forth again, and the operation is repeated in a cycle.
In the specific implementation process, the cracked walnuts fall onto the vibrating screen 701 through the inclined plate 16 and the hopper 6, the separating device motor 8 drives the separating device large belt wheel 13 through the separating device belt 12 and the separating device small belt wheel 11, and then the connecting rod mechanism 703 is driven to swing; because the vibrating screen 701 is driven by the link mechanism 703 to separate walnut shells from kernels for the first time like a dustpan, the walnut shells and kernels fall off from the vibrating screen; because the area and the weight of the broken walnut shells and kernels are different, the walnut shells and the walnut kernels can be blown away by the action of the fan 705, the walnut kernels fall into the first separating box 704 close to the fan due to the large area and the small weight, and the opposite walnut shells fall into the second separating box 704 for secondary separation.
Referring to fig. 1, fruit sockets 17 which are regularly arranged are arranged in the box body, and are matched with the striking rod 103 to complete walnut shell breaking.
Referring to fig. 1, the intermittent type hull breaking device 1 is arranged in parallel six side by side in a box body and is welded into the box body 2 through a welding plate 5.
Referring to fig. 1 and 2, the eccentric 111 is mounted on the hub 3, which is mounted on the housing 2, by a key or welding.
Referring to fig. 5, a fan 705 is installed above the separation box 704, and for walnuts of different varieties, after the shells are broken, the separation of the shells and kernels of different varieties is realized by adjusting the wind speed of the fan 705.
In the specific implementation process, the distance between the baffle plate 102 and the impact rod 103 is smaller than that of one walnut, so that walnut products are cracked one by one, and the phenomenon of accumulation in a walnut cracking area is prevented.
Referring to fig. 2, 3 and 4, in the specific implementation process, for different varieties of walnuts, the lower adjusting plate 106 is adjusted by adjusting the adjusting bolt 107, and the lower adjusting plate 106 drives the spring baffle 10 to change the compression amount of the impact spring 104 through the adjusting bolt 107, so that different impact forces of the impact rod 103 are realized, and finally, the shell breaking of different varieties of walnuts is realized.
The above embodiments are only specific cases of the present invention, and the protection scope of the present invention includes but is not limited to the product form and style of the above embodiments, any suitable changes or modifications to the intermittent walnut shell and kernel separating device according to the claims of the present invention and any person skilled in the art should fall into the protection scope of the present invention.

Claims (9)

1. The utility model provides an intermittent type formula walnut shell benevolence separator, includes that intermittent type formula shell breaking device (1), box (2), selection by winnowing formula shell benevolence separator (7) constitute its characterized in that: the intermittent type shell breaking device (1) is composed of a guide cylinder (101), a baffle (102), a striking rod (103), a lower adjusting plate (106), an adjusting bolt (107) and an upper adjusting plate (108); the connecting wheel shaft (3) drives a cam mechanism consisting of a round wheel (110) and an eccentric wheel (111) to complete intermittent shell breaking; the winnowing type shell and kernel separating device (7) is composed of a vibrating screen (701), a link mechanism (703), a separating box (704) and a fan (705); the shell breaking device (1) and the winnowing type shell and kernel separating device (7) are respectively positioned at the upper end and the lower end of the box body (2), and the separating device motor (8) and the intermittent impact device motor (9) are arranged in the box body (2).
2. A batch-type walnut shell and kernel separating device according to claim 1, wherein the baffle plate (102) is fixed above the guide cylinder (101) and can move linearly back and forth; the baffle (102) is connected with the striking rod (103) through a connecting rod (112), a connecting plate (113) and a connecting spring (109) to complete the movement action of the baffle (102); the striking rod (103) is sleeved in the guide cylinder (101); the striking rod (103) is matched with a circular wheel (110) of the cam structure, and the circular wheel (110) can rotate; the striking rod (103) is connected with the lower adjusting plate (106) through a striking spring (104), and the spring baffle (105) is arranged behind the striking spring (104) and moves along with the lower adjusting plate (106); the upper adjusting plate (108) is welded to the tail end of the guide cylinder (101), the upper adjusting plate (108) is connected with the lower adjusting plate (106) through an adjusting bolt (107), the vibrating screen (701) is arranged right below the hopper (6), and the vibrating screen (701) is matched with the connecting rod mechanism (703) through a connecting rod U-shaped connecting buckle (702) and can rotate; the vibrating screen is connected with the box body (2) through a box body U-shaped connecting buckle (706) and can rotate.
3. An intermittent walnut shell and kernel separating device according to claim 1, wherein the intermittent impacting device motor (9) is connected with the wheel shaft (3) through a belt transmission component, an intermittent impacting device small belt wheel (10), an intermittent impacting device belt (14) and an intermittent impacting device large belt wheel (15); the cracked walnuts enter a winnowing type shell and kernel separating device (7) through an inclined plate (16); the separating device motor (8) is connected with the connecting rod mechanism (703) through a belt transmission component, a separating device small belt wheel (11), a separating device belt (12) and a separating device large belt wheel (13).
4. A batch-type walnut shell and kernel separating device according to claim 1, characterized in that fruit sockets (17) which are regularly arranged are arranged in the box body (2) and are matched with the impact rod (103) to complete walnut shell breaking.
5. A batch-type walnut shell and kernel separation device according to claim 1, characterized in that six batch-type shell breaking devices (1) are arranged side by side in the box body (2) and are arranged in parallel and are welded into the box body (2) through welding plates (5).
6. An intermittent walnut shell and kernel separating device according to claim 1, wherein the eccentric wheel (111) is mounted on the wheel shaft (3) through a key or welding, and the wheel shaft (3) is mounted on the box body (2).
7. The intermittent walnut shell and kernel separating device as claimed in claim 1, wherein the fan (705) is installed obliquely above the separating box (704), and the separation of different varieties of shells and kernels is realized by adjusting the wind speed of the fan (705).
8. An intermittent walnut shell and kernel separating device as claimed in claim 2, wherein the distance between the baffle plate (102) and the striking rod (103) is less than that of a walnut, so that walnut products are cracked one by one, and the phenomenon of walnut accumulation in a cracking area is prevented.
9. An intermittent walnut shell and kernel separating device as claimed in claim 2, wherein the lower adjusting plate (106) drives the spring baffle (105) through the adjusting bolt (107) to change the distance between the spring baffle and the guide cylinder (101), so as to change the compression amount of the impact spring (104), further realize the difference of the impact force of the impact rod (103), and finally realize the shell breaking of different types of walnuts.
CN201921881527.4U 2019-11-04 2019-11-04 Intermittent type formula walnut shell benevolence separator Expired - Fee Related CN211353821U (en)

Priority Applications (1)

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CN201921881527.4U CN211353821U (en) 2019-11-04 2019-11-04 Intermittent type formula walnut shell benevolence separator

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Application Number Priority Date Filing Date Title
CN201921881527.4U CN211353821U (en) 2019-11-04 2019-11-04 Intermittent type formula walnut shell benevolence separator

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112715974A (en) * 2021-02-20 2021-04-30 刘昆鹏 Walnut shell sheave type crushing device for walnut juicing
CN112754029A (en) * 2021-01-18 2021-05-07 塔里木大学 Walnut shelling equipment and shelling method thereof
CN112890222A (en) * 2021-01-31 2021-06-04 上海汇圣林业有限公司 Walnut shell breaking and kernel taking device
CN114950950A (en) * 2022-07-01 2022-08-30 合肥师范学院 Environment-friendly biological particle recovery equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112754029A (en) * 2021-01-18 2021-05-07 塔里木大学 Walnut shelling equipment and shelling method thereof
CN112754029B (en) * 2021-01-18 2022-03-01 塔里木大学 Walnut shelling equipment and shelling method thereof
CN112890222A (en) * 2021-01-31 2021-06-04 上海汇圣林业有限公司 Walnut shell breaking and kernel taking device
CN112715974A (en) * 2021-02-20 2021-04-30 刘昆鹏 Walnut shell sheave type crushing device for walnut juicing
CN114950950A (en) * 2022-07-01 2022-08-30 合肥师范学院 Environment-friendly biological particle recovery equipment

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Granted publication date: 20200828

Termination date: 20211104