CN211330344U

CN211330344U - Evaporate husky aerated concrete slab sorting device that presses

Info

Publication number: CN211330344U
Application number: CN201922343402.2U
Authority: CN
Inventors: 徐洋晨; 孙静; 胡蓉; 王晓路
Original assignee: Chufeng Jianke Group Kaiyuan New Material Jiangling Co ltd
Current assignee: Chufeng Jianke Group Kaiyuan New Material Jiangling Co ltd
Priority date: 2019-12-24
Filing date: 2019-12-24
Publication date: 2020-08-25
Anticipated expiration: 2029-12-24

Abstract

The utility model relates to an evaporate husky aerated concrete slab sorting device that presses belongs to and evaporates husky aerated concrete slab sorting machinery technical field that presses. The sorting device is composed of a sorting machine, a finished product transport vehicle, a qualified product transport vehicle and a defective product transport vehicle, wherein a sliding rail A, a sliding rail B and a transmission chain are arranged below the sorting machine in parallel, the qualified product transport vehicle is arranged on the sliding rail A, the defective product transport vehicle is arranged on the sliding rail B, and the finished product transport vehicle is arranged on the transmission chain. This sorting device is through the sorting machine, the finished product transport vechicle, certified products transport vechicle and defective products transport to evaporating husky aerated concrete slab of pressure instead of manual work, sort defective products and certified products through the sorting machine simultaneously, effectively reduce intensity of labour, work efficiency is improved, accord with the needs of enterprise's batch production, the work efficiency that has solved artifical letter sorting and lead to is low, and intensity of labour is big, be not conform to the problem of enterprise's batch production needs simultaneously, the letter sorting of specially adapted evaporating husky aerated concrete slab.

Description

Evaporate husky aerated concrete slab sorting device that presses

Technical Field

The utility model relates to an evaporate husky aerated concrete slab sorting device that presses belongs to and evaporates husky aerated concrete slab sorting machinery technical field that presses.

Background

The production process of the autoclaved sand aerated concrete slab comprises the following steps: the production process comprises the steps of material preparation, pulping, mold forming, blank cutting, steam pressing, sorting and storage, wherein defective products often appear in the production process, and the main manifestation form of the defective products is incomplete appearance. After the defective goods appear, in order to guarantee product quality, the defective goods and qualified products need to be sorted, and the sorting process is manual sorting at present, so that the labor intensity is high, the working efficiency is low, and the industrial production requirements of enterprises are not met.

Disclosure of Invention

The utility model aims at: the utility model provides a can sort the wastrel and the certified products of evaporating pressure husky aerated concrete board automatically to solve the work efficiency that manual sorting leads to and hang pressure husky aerated concrete board sorting device of the big problem of intensity of labour.

The technical scheme of the utility model is that:

the utility model provides an evaporate and press husky aerated concrete board sorting device, it comprises sorting machine, finished product transport vechicle, certified products transport vechicle and wastrel transport vechicle, its characterized in that: the sorting machine is characterized in that a sliding rail A, a sliding rail B and a transmission chain are arranged below the sorting machine in parallel, a qualified product transport vehicle is arranged on the sliding rail A, a defective product transport vehicle is arranged on the sliding rail B, and a finished product transport vehicle is arranged on the transmission chain.

The sorting machine comprises a longitudinal support frame, a transverse support plate, a transverse guide rail and a detection clamping jaw, the transverse support plate is movably mounted on the longitudinal support frame which is symmetrically arranged through a walking wheel, a lifting hydraulic cylinder is symmetrically arranged at the bottom of the transverse support plate, the transverse guide rail is mounted at the end of a piston rod of the lifting hydraulic cylinder, a transverse displacement plate is mounted on the transverse guide rail through a translation wheel which is symmetrically arranged, and the detection clamping jaw is mounted at the bottom of the transverse displacement plate.

The transverse guide rail is I-shaped in cross section, limiting grooves are symmetrically formed in two sides of the transverse guide rail, and the transverse guide rail is in sliding connection with the translation wheel through the limiting grooves; a telescopic pipe is fixedly arranged on a transverse guide rail between the lifting hydraulic cylinders, a guide sleeve is fixedly arranged on the transverse support plate corresponding to the telescopic pipe, the telescopic pipe is connected with the guide sleeve in a sliding sleeved mode, and the transverse guide rail is connected with the transverse support plate through the matching of the telescopic pipe and the guide sleeve.

And a transverse displacement motor is arranged on the transverse displacement plate on one side of the transverse guide rail, and the end of a transmission shaft of the transverse displacement motor is connected with the translation wheel.

The detection clamping jaw consists of clamping arms, clamping plates, a visual detection sensor and a clamping hydraulic cylinder, the clamping arms which are symmetrically arranged are movably connected in a cross mode through pin shafts, the clamping plates are fixedly arranged on the end faces of the clamping arms below the pin shafts, and the visual detection sensor is arranged on the clamping arm on one side of the clamping plate through an assembling plate; a clamping hydraulic cylinder is arranged between the clamping arms above the pin shaft; the detection clamping jaw is connected with the transverse displacement plate through a pin shaft.

The clamping arms are in a vertical opposite hook shape.

The visual detection sensor and the assembly plate are arranged in an inclined manner.

The top of the transverse supporting plate is provided with a hydraulic station which is respectively connected with a lifting hydraulic cylinder and a clamping hydraulic cylinder through connecting pipes; the top end of the transverse supporting plate on one side of the hydraulic station is provided with a stepping motor, and the stepping motor is connected with the walking wheel of the transverse supporting plate through a gear.

The finished product transport vechicle constitute by loading board, drive rack and walking wheel, the lower surface middle part of loading board is provided with drive rack, drive rack and driving chain meshing, the symmetry is provided with the walking wheel on the loading board around the drive rack.

The end heads at two ends of the transmission chain are respectively provided with a driving gear and a driven gear, the driving gear and the driven gear are respectively meshed with the transmission chain, one side of the driving gear is provided with a driving motor, and a transmission shaft of the driving motor is connected with the driving gear.

The longitudinal support frame is composed of an upright post and a cross beam, the cross beam is fixedly arranged on the upright post, and the cross beam is connected with the upright post in a T shape.

The beneficial effects of the utility model reside in that:

this evaporate husky aerated concrete slab sorting device that presses passes through the sorting machine, the finished product transport vechicle, certified products transport vechicle and wastrel transport vechicle replace the manual work to evaporating husky aerated concrete slab and transport, sort wastrel and certified products through the sorting machine simultaneously, effectively reduce intensity of labour, work efficiency is improved, accord with the needs of enterprise industrial production, the work efficiency who has solved artifical letter sorting and lead to is low, and intensity of labour is big, the problem that is not conform to enterprise industrial production needs simultaneously, specially adapted evaporates husky aerated concrete slab's letter sorting.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic front view of the sorter of the present invention;

FIG. 3 is a schematic top view of FIG. 2;

fig. 4 is a schematic cross-sectional view of the cross-rail of the present invention;

fig. 5 is a schematic structural view of the detection jaw of the present invention;

FIG. 6 is an enlarged schematic view at A in FIG. 1;

fig. 7 is a schematic structural view of the finished product transport vehicle of the present invention.

In the figure: 1. finished product transport vechicle, 2, certified product transport vechicle, 3, defective goods transport vechicle, 4, slide rail A, 5, slide rail B, 6, driving chain, 7, vertical support frame, 8, horizontal backup pad, 9, horizontal guide rail, 10, walking wheel, 11, hydraulic cylinder, 12, translation wheel, 13, horizontal displacement board, 14, spacing recess, 15, flexible pipe, 16, guide sleeve, 17, horizontal displacement motor, 18, arm lock, 19, splint, 20, visual detection sensor, 21, clamping cylinder, 22, round pin axle, 23, assembly plate, 24, hydraulic pressure station, 25, step motor, 26, loading board, 27, driving rack, 28, driving gear, 29, driven gear, 30, driving motor.

Detailed Description

The autoclaved sand aerated concrete slab sorting device comprises a sorting machine, a finished product transport vehicle 1, a qualified product transport vehicle 2 and a defective product transport vehicle 3, wherein a slide rail A4, a slide rail B5 and a transmission chain 6 are arranged below the sorting machine in parallel, the sorting machine comprises a longitudinal support frame 7, a transverse support plate 8, a transverse guide rail 9 and a detection clamping jaw, the longitudinal support frame 7 comprises an upright post and a cross beam, the upright post is fixedly provided with the cross beam, the cross beam is connected with the upright post in a T shape, the longitudinal support frame 7 which is symmetrically arranged is provided with the transverse support plate 8, the bottoms of the two end heads of the transverse support plate 8 are symmetrically provided with walking wheels 10, the walking wheels 10 are in sliding contact connection with the cross beam, so that the transverse support plate 8 can move along the cross beam through the walking wheels 10, the bottom of the transverse support plate 8 is symmetrically provided with, so that the transverse guide rail 9 can perform lifting motion, a telescopic pipe 15 is fixedly arranged on the transverse guide rail 9 between the lifting hydraulic cylinders 11, a guide sleeve 16 is fixedly arranged on the transverse support plate 8 in a shape corresponding to the telescopic pipe 15, the telescopic pipe 15 is connected with the guide sleeve 16 in a sliding sleeved mode, the transverse guide rail 9 is connected with the transverse support plate 8 through the matching of the telescopic pipe 15 and the guide sleeve 16, the transverse guide rail 9 is prevented from warping in the lifting motion process through the telescopic pipe 15 and the guide sleeve 16, the position of the transverse guide rail 9 cannot be influenced, and further, a large error cannot be generated in the motion process of the transverse guide rail 9; the transverse guide rail 9 is I-shaped in cross section, limiting grooves 14 are symmetrically arranged on two sides of the transverse guide rail 9, translation wheels 12 are embedded in the limiting grooves 14, the limiting grooves 14 are used for limiting the positions of the translation wheels 12 and preventing the translation wheels 12 from derailing from the transverse guide rail 9 in the movement process, the transverse guide rail 9 is in sliding connection with the translation wheels 12 through the limiting grooves 14, and the translation wheels 12 are symmetrically arranged; the transverse displacement plate 13 is arranged on the translation wheel 12, and the transverse displacement plate 13 can be driven to do lifting motion by the translation wheel 12 in the lifting motion process of the transverse guide rail 9; a transverse displacement motor 17 is arranged on the transverse displacement plate 13 on one side of the transverse guide rail 9, the end of a transmission shaft of the transverse displacement motor 17 is connected with the translation wheel 12, so that the translation wheel 12 is driven by the transverse displacement motor 17 to move along the limiting groove 14 of the transverse guide rail 9, and the transverse displacement plate 13 can be driven to move along the transverse guide rail 9 in the process that the translation wheel 12 moves along the limiting groove 14 of the transverse guide rail 9. The bottom of the transverse displacement plate 13 is provided with a detection clamping jaw, the detection clamping jaw is composed of a clamping arm 18, a clamping plate 19, a visual detection sensor 20 and a clamping hydraulic cylinder 21, the clamping arm 18 is in a vertical hook shape, the symmetrically arranged clamping arms 18 are movably connected in a crossed manner through a pin shaft 22, and the clamping arms 18 can rotate mutually by taking the pin shaft 22 as an axis, so that an autoclaved aerated concrete plate to be sorted can be clamped when working; a clamping plate 19 is fixedly arranged on the end face of the clamping arm 18 below the pin 22, and the contact area of the clamping plate 19 and the autoclaved sand aerated concrete plate is increased, so that the autoclaved sand aerated concrete plate is prevented from being damaged in the process of clamping the autoclaved sand aerated concrete plate; an assembly plate 23 is arranged on the clamping arm 18 on one side of the clamping plate 19, a visual detection sensor 20 (a Kenzhi CER-2000 type visual detection sensor) is arranged on the assembly plate 23, the visual detection sensor 20 and the assembly plate 23 are arranged in an inclined mode, and after the autoclaved sand aerated concrete plate is clamped by the clamping plate 19 through a visual camera 20, shooting and scanning are carried out on the autoclaved sand aerated concrete plate so as to detect the autoclaved sand aerated concrete plate; a clamping hydraulic cylinder 21 is arranged between the clamping arms 18 above the pin 22, and when the device works, the clamping hydraulic cylinder 21 controls the clamping or opening of the clamping arms 18, so that the clamping plates 19 are controlled to clamp or loosen the autoclaved aerated concrete slab; the detection clamping jaw is connected with the transverse displacement plate 13 through a pin shaft 22, so that the transverse displacement plate 13 can drive the detection clamping jaw to move in the process of moving along the transverse guide rail 9. The top of the transverse supporting plate 8 is provided with a hydraulic station 24, the hydraulic station 24 is respectively connected with the lifting hydraulic cylinder 11 and the clamping hydraulic cylinder 21 through connecting pipes, and therefore when the lifting hydraulic cylinder works, the lifting hydraulic cylinder 11 and the clamping hydraulic cylinder 21 are controlled to work through pressure change of hydraulic oil in the hydraulic station 24; the top end of the transverse supporting plate 8 on one side of the hydraulic station 24 is provided with a stepping motor 25, the stepping motor 25 is connected with the traveling wheel 10 of the transverse supporting plate 8 through a gear, and the transverse supporting plate 8 is driven to move along the cross beam through the stepping motor 25 during work.

The qualified product transport vehicle 2 is arranged on the slide rail A4, the defective product transport vehicle 3 is arranged on the slide rail B5, the qualified product transport vehicle 2 and the defective product transport vehicle 3 are composed of a supporting plate and traveling wheels 10, the traveling wheels 10 are arranged on the periphery of the bottom of the supporting plate, the traveling wheels 10 are respectively in sliding contact connection with the slide rail, and the autoclaved aerated concrete slabs placed on the supporting plate can be driven to move forwards along the slide rail by pushing the supporting plate; be provided with finished product transport vechicle 1 on driving chain 6, finished product transport vechicle 1 is by loading board 26, transmission rack 27 and walking wheel 10 constitute, the lower surface middle part of loading board 26 is provided with transmission rack 27, transmission rack 27 and driving chain 6 meshing, the symmetry is provided with walking wheel 10 on the loading board 26 around transmission rack 27, the both ends end of driving chain 6 is provided with driving gear 28 and driven gear 29 respectively, driving gear 28 and driven gear 29 mesh with driving chain 6 respectively, one side of driving gear 28 is provided with driving motor 30, driving motor 30's transmission shaft is connected with driving gear 28, driving motor 30 drives driving chain 6 through driving gear 28 and rotates, and then make driving chain 6 drive loading board 26 motion through transmission rack 27, from this, drive and place the motion of evaporating the pressure sand aerated concrete slab on loading board 26.

When the autoclaved aerated concrete slab sorting device works, the hydraulic station 24, the transverse displacement motor 17, the driving motor 30 and the stepping motor 25 are respectively controlled by a program controller (Siemens PLCS7-200 type), the visual detection sensor 20 is connected with the program controller, in the working process, the visual detection sensor 20 uploads a detection signal to the program controller (not shown in the figure), and the program controller starts a corresponding action part to act according to the detection signal, specifically:

respectively pushing and fixing the qualified product transport vehicle 2 and the defective product transport vehicle 3 at fixed positions of a slide rail A4 and a slide rail B5, starting a driving motor 30 through a program controller after the autoclaved aerated concrete slabs to be sorted are placed on a bearing plate 26 of the finished product transport vehicle 1, driving the driving motor 30 to drive a driving gear 28 to rotate, driving a transmission chain 6 to rotate in the rotation process of the driving gear 28, and driving the bearing plate 26 to move to one side of the qualified product transport vehicle 2 along the transmission chain 6 through a transmission rack 27 by the transmission chain 6; after the finished product transport vehicle 1 is in place, the program controller controls the step motor 25 to move, the step motor 25 drives the transverse support plate 8 to move along the cross beam, the transverse support plate 8 drives the transverse guide rail 9 to move through the cooperation of the lifting hydraulic cylinder 11, the guide sleeve 16 and the extension tube 15 in the moving process, the transverse guide rail 9 drives the detection clamping jaw to move through the transverse displacement plate 13, the transverse displacement motor 17 is matched with the translation wheel 12 to drive the transverse displacement plate 13 to move, the detection clamping jaw is moved to the position above the middle part of the autoclaved aerated concrete slab to be sorted, after the detection clamping jaw is in place, the program controller controls the lifting hydraulic cylinder 11 to descend through the hydraulic station 24, the lifting hydraulic cylinder 11 drives the detection clamping jaw to descend through the transverse guide rail 9 and the transverse displacement plate 13, and controls the clamping hydraulic cylinder 21 to contract in the process, the clamping arm 18 of the detection clamping jaw is opened by taking the pin shaft 22 as the axis, and the lifting Stopping descending when the surface is in the middle, controlling a clamping hydraulic cylinder 21 to reset through a hydraulic station 24 by a program controller, enabling a clamping arm 18 to drive a clamping plate 19 to clamp an autoclaved sand aerated concrete slab to be sorted, controlling a lifting hydraulic cylinder 11 to reset upwards through the hydraulic station 24 by the program controller, enabling the lifting hydraulic cylinder to drive a detection clamping jaw to ascend through a transverse guide rail 9 and a transverse displacement plate 13 so as to drive the autoclaved sand aerated concrete slab to be sorted to ascend, controlling the visual detection sensor 20 to detect the autoclaved sand aerated concrete slab to be sorted after the clamping plate 19 clamps the autoclaved sand aerated concrete slab to be sorted and in the process of upward resetting of the lifting hydraulic cylinder 11 by the program controller, transmitting data to the program controller after the detection sensor 20 detects the autoclaved sand aerated concrete slab to be sorted, and judging that the detected autoclaved sand concrete slab is qualified by the program controller, after the lifting hydraulic cylinder 11 is reset upwards, the program controller controls the transverse displacement motor 17 to work, so that the transverse displacement motor 17 drives the transverse displacement plate 13 to move towards the qualified product transport vehicle 2 through the translation wheel 12, and further drives the qualified autoclaved aerated concrete slab to move towards the qualified product transport vehicle 2, when the qualified autoclaved aerated concrete slab moves to the position above the qualified product transport vehicle 2, the program controller controls the lifting hydraulic cylinder 11 to move downwards through the hydraulic station 24, and further drives the qualified autoclaved aerated concrete slab to move downwards, and when the qualified autoclaved aerated concrete slab moves downwards onto the supporting plate of the qualified product transport vehicle 2, the program controller controls the clamping hydraulic cylinder 21 to contract through the hydraulic station 24, so that the clamping arm 18 is opened, and after the clamping arm 18 is opened, namely after the clamping plate 19 loosens the autoclaved aerated concrete slab, the program controller controls the lifting hydraulic cylinder 11 to reset upwards through the hydraulic station 24.

When the program controller judges that the detected autoclaved aerated concrete slab is a defective product, after the lifting hydraulic cylinder 11 is reset upwards, the program controller controls the transverse displacement motor 17 to work, so that the transverse displacement motor 17 drives the transverse displacement plate 13 to move towards the defective goods transport vehicle 3 through the translation wheel 12, further drives the qualified autoclaved aerated concrete slab to move towards the defective product transport vehicle 3, when the defective autoclaved aerated concrete slab moves to the upper part of the defective product transport vehicle 3, the program controller controls the lifting hydraulic cylinder 11 to move downwards through the hydraulic station 24, further drives the qualified autoclaved aerated concrete slabs to descend, when the incomplete autoclaved aerated concrete slabs descend to the supporting plates of the defective product transport vehicle 3, the program controller controls the clamping hydraulic cylinder 21 to contract through the hydraulic station 24, so that the clamping arm 18 is opened, after the clamping arm 18 is opened, namely, after the clamp plate 19 loosens the autoclaved sand aerated concrete slab, the program controller controls the lifting hydraulic cylinder 11 to reset upwards through the hydraulic station 24.

The program controller controls the lifting height of the lifting hydraulic pressure 11, and gradually sorts the autoclaved aerated concrete slabs on the bearing plate 26 of the finished product transport vehicle 1 to the defective product transport vehicle 3 or the qualified product transport vehicle 2 through the transverse displacement motor and the clamping hydraulic cylinder 21.

Claims

1. The utility model provides an evaporate and press husky aerated concrete board sorting device, it comprises sorting machine, finished product transport vechicle (1), certified products transport vechicle (2) and wastrel transport vechicle (3), its characterized in that: the sorting machine is characterized in that a sliding rail A (4), a sliding rail B (5) and a transmission chain (6) are arranged below the sorting machine in parallel, a qualified product transport vehicle (2) is arranged on the sliding rail A (4), a defective product transport vehicle (3) is arranged on the sliding rail B (5), and a finished product transport vehicle (1) is arranged on the transmission chain (6).

2. The autoclaved aerated concrete panel sorting apparatus of claim 1 wherein: sorting machine by vertical support frame (7), horizontal backup pad (8), transverse guide (9) and detect the clamping jaw and constitute, vertical support frame (7) that the symmetry set up go up through walking wheel (10) movable mounting have horizontal backup pad (8), the bottom symmetry of horizontal backup pad (8) is provided with hydraulic cylinder (11), transverse guide (9) are equipped with to hydraulic cylinder's (11) piston rod end, transverse guide (9) are gone up translation wheel (12) that set up through the symmetry and are equipped with transverse displacement board (13), the bottom of transverse displacement board (13) is equipped with the detection clamping jaw.

3. The autoclaved aerated concrete panel sorting apparatus of claim 2 wherein: the cross section of the transverse guide rail (9) is I-shaped, limiting grooves (14) are symmetrically formed in two sides of the transverse guide rail (9), and the transverse guide rail (9) is connected with the translation wheel (12) in a sliding mode through the limiting grooves (14); a telescopic pipe (15) is fixedly arranged on a transverse guide rail (9) between the lifting hydraulic cylinders (11), a guide sleeve (16) is fixedly arranged on the transverse support plate (8) corresponding to the telescopic pipe (15), the telescopic pipe (15) is connected with the guide sleeve (16) in a sliding sleeved mode, and the transverse guide rail (9) is connected with the transverse support plate (8) through the matching of the telescopic pipe (15) and the guide sleeve (16).

4. The autoclaved aerated concrete panel sorting apparatus of claim 2 wherein: and a transverse displacement motor (17) is arranged on the transverse displacement plate (13) on one side of the transverse guide rail (9), and the end of a transmission shaft of the transverse displacement motor (17) is connected with the translation wheel (12).

5. The autoclaved aerated concrete panel sorting apparatus of claim 2 wherein: the detection clamping jaw consists of clamping arms (18), a clamping plate (19), a visual detection sensor (20) and a clamping hydraulic cylinder (21), the clamping arms (18) which are symmetrically arranged are movably connected in a crossed manner through a pin shaft (22), the clamping plate (19) is fixedly arranged on the end surface of the clamping arm (18) below the pin shaft (22), and the visual detection sensor (20) is arranged on the clamping arm (18) on one side of the clamping plate (19) through an assembly plate (23); a clamping hydraulic cylinder (21) is arranged between the clamping arms (18) above the pin shaft (22); the detection clamping jaw is connected with the transverse displacement plate (13) through a pin shaft (22).

6. The autoclaved aerated concrete panel sorting apparatus of claim 5 wherein: the visual detection sensor (20) and the assembly plate (23) are arranged in an inclined manner.

7. The autoclaved aerated concrete panel sorting apparatus of claim 2 wherein: the top of the transverse supporting plate (8) is provided with a hydraulic station (24), and the hydraulic station (24) is respectively connected with the lifting hydraulic cylinder (11) and the clamping hydraulic cylinder (21) through connecting pipes; the top end of the transverse supporting plate (8) at one side of the hydraulic station (24) is provided with a stepping motor (25), and the stepping motor (25) is connected with the traveling wheel (10) of the transverse supporting plate (8) through a gear.

8. The autoclaved aerated concrete panel sorting apparatus of claim 1 wherein: finished product transport vechicle (1) constitute by loading board (26), driving rack (27) and walking wheel (10), the lower surface middle part of loading board (26) is provided with driving rack (27), driving rack (27) and driving chain (6) meshing, the symmetry is provided with walking wheel (10) on driving rack (27) loading board (26) all around.

9. The autoclaved aerated concrete panel sorting apparatus of claim 1 wherein: the end heads of the two ends of the transmission chain (6) are respectively provided with a driving gear (28) and a driven gear (29), the driving gear (28) and the driven gear (29) are respectively meshed with the transmission chain (6), one side of the driving gear (28) is provided with a driving motor (30), and a transmission shaft of the driving motor (30) is connected with the driving gear (28).