CN211222123U - Glass steel filter core skeleton former - Google Patents
Glass steel filter core skeleton former Download PDFInfo
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- CN211222123U CN211222123U CN201821103470.0U CN201821103470U CN211222123U CN 211222123 U CN211222123 U CN 211222123U CN 201821103470 U CN201821103470 U CN 201821103470U CN 211222123 U CN211222123 U CN 211222123U
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- die
- glass fiber
- groove
- reinforced plastic
- fiber reinforced
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Abstract
The utility model discloses a glass fiber reinforced plastic filter element framework forming device, which comprises a die and roll shafts connected at two ends of the die, wherein two ends of the die are provided with a frame, and the roll shafts at two ends of the die are respectively and rotatably connected with the frame; and the surface of the mould is distributed with the line embedding grooves which are staggered with each other. Through using this application former, the glass fiber strip embedding that will soak the resin is fixed in the rule groove, once forming glass steel filter core skeleton after waiting the resin solidification, machining efficiency is high, no waste material, and the penetration rate and intensity are higher.
Description
Technical Field
The utility model relates to a glass steel filter core skeleton former.
Background
In the prior art, a double-layer cylinder mould is utilized to form a tubular glass fiber reinforced plastic blank firstly, and then holes are formed in the glass fiber reinforced plastic blank. Such a processing manner is firstly less efficient; secondly, the cut raw materials are wasted, and the manufacturing cost is high; third, after cutting, the glass fibers in the preform are cut, not continuous glass fibers, which severely reduces the strength of the finished product. The prior art continues a glass fiber reinforced plastic filter element framework molding device with high production efficiency, low cost and high strength.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defect that exists among the prior art, provide a production efficiency height, it is with low costs, the high glass steel filter core skeleton former of product intensity who produces.
In order to achieve the purpose, the technical scheme of the utility model is to provide a glass fiber reinforced plastic filter element framework forming device, which comprises a die and roll shafts connected with two ends of the die, wherein two ends of the die are provided with a frame, and the roll shafts at two ends of the die are respectively and rotatably connected with the frame; and the surface of the mould is distributed with the line embedding grooves which are staggered with each other.
Through using this application former, the glass fiber strip embedding that will soak the resin is fixed in the rule groove, once forming glass steel filter core skeleton after waiting the resin solidification, machining efficiency is high, no waste material, and intensity is higher.
Preferably, the line embedding groove comprises an axial groove and a circumferential groove, the axial groove is uniformly distributed around the die, the circumferential groove is uniformly distributed along the axial direction of the die, and the intersection position of the axial groove and the circumferential groove is an intersection groove point. By the design, square through holes can be formed on the formed glass fiber reinforced plastic filter element framework, and the penetration rate is improved.
Preferably, the mold is a cylindrical mold. Such a design is an optimization of the scheme, and the die can also be a square roller, an oval roller or other special-shaped rollers according to the requirement.
Preferably, a plurality of crossed winding rods are arranged on two end faces of the die, and the crossed winding rods and the axial grooves are arranged in a staggered mode in the circular ring direction. By means of the design, an operator can turn to wind between two adjacent axial grooves through the crossed winding rods when winding the glass fiber strips, and winding efficiency is improved.
Preferably, the axial grooves and the circumferential grooves split the surface of the mold into a plurality of lugs, a plurality of rows of lug connecting rows are formed in the circumferential direction, one row of lug connecting rows in the plurality of rows of lug connecting rows is higher than the other lug connecting rows, the reversing connecting rows are reversing connecting rows, reversing grooves parallel to the axial grooves are formed in the middle of the reversing connecting rows, and the reversing grooves are intersected with the circumferential grooves. By the design, when the glass fiber strips are wound, the reversing grooves are used for positioning and reversing between two adjacent axial grooves, so that the glass fiber strip winding machine is convenient for an operator to operate.
Preferably, at least one side of the mold is provided with an air heater, the air outlet direction of the air heater is aligned with the surface of the mold, and the air outlets of the air heater are distributed along the axial direction of the mold. By the design, when the resin is cured, the resin can be heated by the hot air blower, so that the curing efficiency and the curing effect are improved, and bubbles and incomplete curing are prevented.
Preferably, the air heater comprises an outer shell, a ceramic heating sheet arranged inside the outer shell, and a fan for blowing heat emitted by the ceramic heating sheet out, wherein the air outlet direction of the fan is aligned with an air duct, and at least two air conditioning bent pipes are arranged in the air duct. Due to the design, the potential safety hazard caused by the fact that open fire is generated during heating and meets and burns with resin is avoided; meanwhile, after the hot air passes through the curve, the rectification function is achieved, the outlet temperature is consistent, and the resin is uniformly cured.
Preferably, the rack is provided with a rotating pair roller which is connected with the roller shaft in a matching manner, at least one end of each of two ends of the roller shaft is in driving connection with the servo motor or the manual wheel disc, or one end of each of two ends of the roller shaft is in driving connection with the manual wheel disc, and the other end of each of the two ends of the roller shaft is in driving connection with the servo motor. By the design, the roll shaft can be driven to rotate by a servo motor or a manual wheel disc during winding and curing; preferably, the winding is driven by a manual wheel disc, and the curing is driven by a servo motor.
The utility model has the advantages and the beneficial effects that: through using this application former, the glass fiber strip embedding that will soak the resin is fixed in the rule groove, once forming glass steel filter core skeleton after waiting the resin solidification, machining efficiency is high, no waste material, and intensity is higher.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view taken along line B-B of FIG. 1;
FIG. 3 is a cross-sectional view taken along line D-D of FIG. 1;
FIG. 4 is a schematic view of the winding structure of the cooperation of the hot air blower and the mold and the cooperation of the glass fiber strips and the cross winding rods;
FIG. 5 is an enlarged view of the structure at A in FIG. 1;
FIG. 6 is an enlarged view of the structure at C in FIG. 1;
FIG. 7 is a circuit diagram of the matching reversing of the glass fiber strips and the reversing grooves on the basis of FIG. 6;
FIG. 8 is a schematic view of the rotation structure of the roller shaft in cooperation with the rotating pair rollers;
FIG. 9 is a schematic view of the framework structure of the glass fiber reinforced plastic filter element of the present invention;
FIG. 10 is a schematic view of the framework structure of the glass fiber reinforced plastic filter element (with a connecting plate) according to the present invention;
fig. 11 is a reference diagram of the use mode of the glass fiber reinforced plastic filter element framework.
In the figure: 1. a mold; 2. a roll shaft; 3. a frame; 4. an axial slot; 5. a circumferential groove; 6. intersecting the slot points; 7. a cross winding bar; 8. a bump; 9. reversing and connecting; 10. a reversing slot; 11. a hot air blower; 12. an outer housing; 13. a ceramic heating sheet; 14. a fan; 15. a wind straightening bend; 16. rotating the pair of rollers; 17. a servo motor; 18. a manual wheel disc; 19. a glass fiber strip; 20. a separator.
Detailed Description
The following description will further describe embodiments of the present invention with reference to the accompanying drawings and examples. The following examples are only for illustrating the technical solutions of the present invention more clearly, and the protection scope of the present invention is not limited thereby.
As shown in fig. 1-8, a glass fiber reinforced plastic filter element framework forming device comprises a mold 1 and roll shafts 2 connected to two ends of the mold 1, wherein two ends of the mold are provided with a frame 3, and the roll shafts 2 at two ends of the mold 1 are respectively and rotatably connected with the frame 3; and the surface of the mould 1 is distributed with the line embedding grooves which are staggered with each other.
The rule groove includes axial groove 4 and hoop groove 5, axial groove 4 centers on 1 equipartition of mould, 1 axial equipartition along mould is followed to hoop groove 5, the crossing position in axial groove 4 and hoop groove 5 is crossing groove point 6.
The die 1 is a cylindrical die 1.
Two end faces of the die 1 are provided with a plurality of crossed winding rods 7, and the crossed winding rods 7 are arranged in a staggered mode with the axial grooves 4 in the circular ring direction.
The surface of the die 1 is cut into a plurality of convex blocks 8 by the axial grooves 4 and the circumferential grooves 5, a plurality of rows of convex blocks 8 are formed in the circumferential direction and are arranged in a row, the height of one row of convex blocks 8 in the row of convex blocks 8 is higher than that of other convex blocks 8 in the row of convex blocks 8, the row of convex blocks is arranged in a row for reversing 9, the middle of the row for reversing 9 is provided with a reversing groove 10 parallel to the axial grooves 4, and the reversing groove 10 is intersected with the circumferential grooves 5.
At least one side of the mould 1 is provided with an air heater 11, the air outlet direction of the air heater 11 is aligned with the surface of the mould 1, and air outlets of the air heater 11 are distributed along the axial direction of the mould 1.
The air heater 11 comprises an outer shell 12, a ceramic heating sheet 13 arranged inside the outer shell 12 and a fan 14 for blowing out heat emitted by the ceramic heating sheet 13, wherein the air outlet direction of the fan 14 is aligned with an air duct, and at least two air conditioning bent channels 15 are arranged in the air duct.
The machine frame 3 is provided with a rotating pair roller 16 which is connected with the roller shaft 2 in a matched mode, at least one end of each of two ends of the roller shaft 2 is in driving connection with the servo motor 17 or the manual wheel disc 18, or one end of each of the two ends of the roller shaft is in driving connection with the manual wheel disc 18, and the other end of each of the two ends of the roller shaft 2 is in driving connection with the servo.
Example 1
A glass fiber reinforced plastic filter element framework forming device comprises a die 1 and roll shafts 2 connected to two ends of the die 1, wherein two ends of the die are provided with a rack 3, and the roll shafts 2 at two ends of the die 1 are respectively and rotatably connected with the rack 3; and the surface of the mould 1 is distributed with the line embedding grooves which are staggered with each other.
The rule groove includes axial groove 4 and hoop groove 5, axial groove 4 centers on 1 equipartition of mould, 1 axial equipartition along mould is followed to hoop groove 5, the crossing position in axial groove 4 and hoop groove 5 is crossing groove point 6.
The die 1 is a cylindrical die 1.
Two end faces of the die 1 are provided with a plurality of crossed winding rods 7, and the crossed winding rods 7 are arranged in a staggered mode with the axial grooves 4 in the circular ring direction.
The surface of the die 1 is cut into a plurality of convex blocks 8 by the axial grooves 4 and the circumferential grooves 5, a plurality of rows of convex blocks 8 are formed in the circumferential direction and are arranged in a row, the height of one row of convex blocks 8 in the row of convex blocks 8 is higher than that of other convex blocks 8 in the row of convex blocks 8, the row of convex blocks is arranged in a row for reversing 9, the middle of the row for reversing 9 is provided with a reversing groove 10 parallel to the axial grooves 4, and the reversing groove 10 is intersected with the circumferential grooves 5.
When the device is used, one end of the glass fiber strip 19 soaked with resin is fixed with one cross winding rod 7 (for example, the left cross winding rod 7), the other end of the glass fiber strip is gradually embedded into one axial groove 4 (assuming that the rotating direction is towards an operator) adjacent to the cross winding rod 7, after the right end of the glass fiber strip is wound and reversed with the adjacent cross winding rod 7, the glass fiber strip is gradually embedded into the next axial groove 4 along the rotating direction, and the steps are repeated in this way until all the axial grooves 4 are wound;
then leading the glass fiber strips 19 into a first circumferential groove 5 on the left side in a row through circumferential reversing winding, rotating the mold 1, after rotating for a circle, changing the glass fiber strips 19 into a second circumferential groove 5 adjacent to the first circumferential groove 5 at the reversing groove 10, and repeating in such a circulating way to wind all the circumferential grooves 5;
the winding of the axial grooves 4 and the circumferential grooves 5 is preferably alternated until the groove body is filled to a predetermined thickness.
The glass fiber reinforced plastic filter element framework is formed by naturally curing or heating and curing the resin, and after curing, the framework needs to be cut along the position of the reversing groove 10 and then demoulded. And after demoulding, the glass fiber strips 19 soaked with resin are used for repeatedly winding, connecting and repairing the cut positions, and the glass fiber reinforced plastic filter element framework is formed after curing again. The square holes are uniformly distributed on the circular tubular framework, the glass fiber in each axial glass steel strip and each circumferential glass steel strip is continuous, the strength is higher, no waste is generated, and the processing is simple and efficient.
Example 2
According to the further optimization of the embodiment 1, at least one side of the mold 1 is provided with the air heater 11, the air outlet direction of the air heater 11 is aligned with the surface of the mold 1, and the air outlets of the air heater 11 are distributed along the axial direction of the mold 1.
The air heater 11 comprises an outer shell 12, a ceramic heating sheet 13 arranged inside the outer shell 12 and a fan 14 for dissipating heat from the ceramic heating sheet 13 and blowing out the heat, wherein the air outlet direction of the fan 14 is aligned with an air duct, at least two air conditioning bent channels 15 are arranged in the air duct, and a partition plate 20 for forming the air conditioning bent channels 15 is arranged in the outer shell 12.
The machine frame 3 is provided with a rotating pair roller 16 which is connected with the roller shaft 2 in a matched mode, at least one end of each of two ends of the roller shaft 2 is in driving connection with the servo motor 17 or the manual wheel disc 18, or one end of each of the two ends of the roller shaft is in driving connection with the manual wheel disc 18, and the other end of each of the two ends of the roller shaft 2 is in driving connection with the servo.
During winding, the roller shaft 2 is preferably rotated by one person through the manual wheel disc 18, and the winding is performed by one person, because the die 1 needs to be reversed during winding, and the reversing is stopped at any time, and two operators need to be matched; after the winding is finished, the servo motor 17 can drive the die 1 to rotate at a constant speed, and the hot air blower 11 is started to heat and cure the resin on the surface of the roller body, so that the curing effect and efficiency are improved.
In use, as shown in fig. 11, the glass fiber reinforced plastic filter element framework with the upper connecting plate 25 and the lower connecting plate 26 is arranged to form an inner frame 29 inside; the outside is sleeved with a glass fiber reinforced plastic filter element framework with a slightly larger size, an outer frame 28 is arranged, filter cotton 30 is arranged between the inner frame and the outer frame, gas to be evolved enters from a port 22 of an upper connecting plate, is filtered by air holes 21 on the inner frame 29 and the filter cotton 30 and is discharged from the air holes 21 on the outer frame 28, and the purpose of evolution is achieved. The water generated in the inner frame is collected to the filtrate collecting port 27 and discharged.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the technical principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (8)
1. The utility model provides a glass steel filter core skeleton former which characterized in that: the device comprises a die and roll shafts connected to two ends of the die, wherein two ends of the die are provided with a rack, and the roll shafts at two ends of the die are respectively and rotatably connected with the rack; and the surface of the mould is distributed with the line embedding grooves which are staggered with each other.
2. The glass fiber reinforced plastic filter element framework molding device as claimed in claim 1, wherein: the wire embedding groove comprises an axial groove and a circumferential groove, the axial groove is uniformly distributed around the die, the circumferential groove is uniformly distributed along the axial direction of the die, and the intersection position of the axial groove and the circumferential groove is an intersection groove point.
3. The glass fiber reinforced plastic filter element framework molding device as claimed in claim 2, wherein: the mould is a cylindrical mould.
4. The glass fiber reinforced plastic filter element framework molding device as claimed in claim 3, wherein: and a plurality of crossed winding rods are arranged on two end faces of the die, and the crossed winding rods are arranged in a staggered manner with the axial grooves in the circular ring direction.
5. The glass fiber reinforced plastic filter element framework molding device as claimed in claim 4, wherein: the axial grooves and the circumferential grooves split the surface of the mold into a plurality of lugs, a plurality of rows of lug connecting rows are formed in the circumferential direction, one row of lug connecting rows are higher than other lug connecting rows in the plurality of rows of lug connecting rows and are used for reversing connecting rows, the middle of each reversing connecting row is provided with a reversing groove parallel to the axial grooves, and the reversing grooves are intersected with the circumferential grooves.
6. The glass fiber reinforced plastic filter element framework molding device as claimed in claim 1 or 5, wherein: at least one side of the mould is provided with an air heater, the air outlet direction of the air heater is aligned to the surface of the mould, and the air outlets of the air heater are distributed along the axial direction of the mould.
7. The glass fiber reinforced plastic filter element framework molding device as claimed in claim 6, wherein: the air heater comprises an outer shell, a ceramic heating piece arranged inside the outer shell and a fan which blows heat emitted by the ceramic heating piece, wherein the air outlet direction of the fan is aligned to an air channel, and at least two air conditioning bent channels are arranged in the air channel.
8. The glass fiber reinforced plastic filter element framework molding device as claimed in claim 1 or 7, wherein: the frame is provided with a rotating pair roller which is connected with the roller shaft in a matched mode, at least one end of each of two ends of the roller shaft is in driving connection with the servo motor or the manual wheel disc, or one end of each of two ends of the roller shaft is in driving connection with the manual wheel disc, and the other end of each of the two ends of the roller shaft is in driving connection with the servo motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821103470.0U CN211222123U (en) | 2018-07-12 | 2018-07-12 | Glass steel filter core skeleton former |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821103470.0U CN211222123U (en) | 2018-07-12 | 2018-07-12 | Glass steel filter core skeleton former |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211222123U true CN211222123U (en) | 2020-08-11 |
Family
ID=71939329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821103470.0U Withdrawn - After Issue CN211222123U (en) | 2018-07-12 | 2018-07-12 | Glass steel filter core skeleton former |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211222123U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108724759A (en) * | 2018-07-12 | 2018-11-02 | 沈小峰 | A kind of fiberglass frame of filter element former |
-
2018
- 2018-07-12 CN CN201821103470.0U patent/CN211222123U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108724759A (en) * | 2018-07-12 | 2018-11-02 | 沈小峰 | A kind of fiberglass frame of filter element former |
| CN108724759B (en) * | 2018-07-12 | 2023-08-08 | 沈小峰 | Glass fiber reinforced plastic filter element framework forming equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20200811 Effective date of abandoning: 20230808 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20200811 Effective date of abandoning: 20230808 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |