CN203864028U - Double-curved surface corrugated glass fibre reinforced plastic container manufacturing device - Google Patents
Double-curved surface corrugated glass fibre reinforced plastic container manufacturing device Download PDFInfo
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- CN203864028U CN203864028U CN201420282182.1U CN201420282182U CN203864028U CN 203864028 U CN203864028 U CN 203864028U CN 201420282182 U CN201420282182 U CN 201420282182U CN 203864028 U CN203864028 U CN 203864028U
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- fanning strip
- central shaft
- shaped board
- pair roller
- corrugated
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Abstract
The utility model relates to the field of production and manufacture, in particular to a double-curved surface corrugated glass fibre reinforced plastic container manufacturing device, which comprises a support, a central shaft, a large fan-shaped board, a small fan-shaped board, a corrugated die and a fabric-supplying and glue-spreading equipment, wherein the central shaft is fixedly arranged on the support; the large fan-shaped board is connected with the central shaft; the small fan-shaped board is connected with the central shaft; the large fan-shaped board and the small fan-shaped board are distributed at an interval; the corrugated die is arranged on one sides, far from the central shaft, of the large fan-shaped board and the small fan-shaped board; the fabric-supplying and glue-spreading equipment is arranged on one side of the support. According to the double-curved surface corrugated glass fibre reinforced plastic container manufacturing device, the corrugated dies are respectively arranged on the large fan-shaped board and the small fan-shaped board, and the automatic mould feeding and automatic demolding of the dies are implemented via stretching out and drawing back the large fan-shaped board and the small fan-shaped board; the corrugated dies are rotated to drive glass fibre reinforced plastic fabric to perform winding and shaping. Compared with the conventional manual inside-sticking method, the efficiency is greatly improved.
Description
Technical field
The utility model relates to production and processing field, in particular to a kind of hyperboloid corrugated glass steel container producing device.
Background technology
The method of making at present hyperboloid corrugated glass steel container is to adopt subsides method (turning over modulus method) in glass fibre, utilizes pure manual operation to realize.Manually glass fibre face is cut into fritter, infiltrate 191 resins, stick on layer by layer mould inner wall.Make a tank body and need 8 days/8 people left and right.Because each program is manual operation, due to manually-operated unstability, cause product quality uneven, be difficult to set unified standard, and cause wastage of material serious.Continuous increase along with cost of labor, constantly reduces product profit, and the market competitiveness further weakens.Current technology has restricted the fast development of industry, can not meet social wilderness demand.
Utility model content
The purpose of this utility model is to provide a kind of hyperboloid corrugated glass steel container producing device and method, to solve the above problems.
The utility model provides a kind of hyperboloid corrugated glass steel container producing device, comprises support, central shaft, large fanning strip, little fanning strip, corrugation mould and spreads gluing equipment for cloth;
Central shaft is fixedly installed on support;
Large fanning strip is connected with central shaft by the first expansion link;
Little fanning strip is connected with central shaft by the second expansion link;
Large fanning strip and little fanning strip are intervally arranged, and form cylindric after stretching by the first expansion link and the second expansion link;
Corrugation mould is arranged on large fanning strip and little fanning strip away from a side of central shaft;
For cloth paving gluing equipment, be arranged on a side of support, for glass fabric being provided to corrugation mould.
Further, for cloth paving gluing equipment, comprise pair roller frame, glue groove and at least one group of pair roller;
Pair roller and glue groove are all fixedly installed on pair roller frame;
Glue groove is arranged on the below of pair roller, for giving glass fabric impregnation;
Pair roller and glue groove be arranged in parallel, can will squeeze back in glue groove by unnecessary glue on the glass fabric of pair roller.
Further, pair roller two ends are provided with stock shelf, for the glass fabric that needs impregnation is installed.
Further, large fanning strip is identical with the quantity of little fanning strip, is 4-16 piece.
Further, hyperboloid corrugated glass steel container producing device also comprises stripper apparatus;
Stripper apparatus comprises balancing weight, travelling carriage, slide rail and pulley;
Balancing weight is arranged on one end of travelling carriage;
The other end of travelling carriage is connected with central shaft, can drive central shaft to move along the axis direction of central shaft;
Travelling carriage below is rotationally connected with a plurality of pulleys;
Pulley is all arranged in slide rail, can drive travelling carriage to move along the direction of slide rail.
The utility model hyperboloid corrugated glass steel container producing device, by using corrugation mould that the tank skin of glass container is become to hyperboloid type from plane, has increased the compression strength of tank skin; Corrugation mould is separately positioned on large fanning strip and little fanning strip, by flexible large fanning strip and little fanning strip, realizes automatic patrix and the automatic demoulding of mould; By rotation corrugation mould, drive glass fabric to carry out Wrapping formed, compare and greatly improved efficiency with original artificial interior subsides method.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model specific embodiment or technical scheme of the prior art, to the accompanying drawing of required use in the specific embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is embodiments more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the utility model hyperboloid corrugated glass steel container producing device structural representation;
Fig. 2 is the utility model corrugation mold shrinkage schematic diagram;
Fig. 3 is that the utility model corrugation mould is stretched out schematic diagram;
Fig. 4 is that the utility model is for cloth paving gluing equipment structural representation;
Fig. 5 is the utility model stripper apparatus structural representation;
Fig. 6 is the utility model operational flowchart.
In figure, 1: support; 2: central shaft; 3: the first expansion links; 4: the second expansion links; 5: large fanning strip; 6: little fanning strip; 7: corrugation mould; 8: pair roller frame; 9: stock shelf; 10: pair roller; 11: glue groove; 12: travelling carriage; 13: balancing weight; 14: pulley; 15: slide rail.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, will the technical solution of the utility model be carried out to clear, complete description below.Obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are resulting all other embodiment under the prerequisite of not making creative work, all belong to the scope that the utility model is protected.
In description of the present utility model, it should be noted that, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, and for example, can be to be fixedly connected with, and can be also to removably connect, or connect integratedly; Can be mechanical connection, can be to be also electrically connected to; Can be to be directly connected, also can indirectly be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, can concrete condition understand the concrete meaning of above-mentioned term in the utility model.
As shown in drawings, the utility model provides a kind of hyperboloid corrugated glass steel container producing device, comprises support 1, central shaft 2, large fanning strip, little fanning strip, corrugation mould 7 and spreads gluing equipment for cloth;
Central shaft 2 is fixedly installed on support 1;
Large fanning strip is connected with central shaft 2 by the first expansion link 3;
Little fanning strip is connected with central shaft 2 by the second expansion link 4;
Large fanning strip and little fanning strip are intervally arranged, and form cylindric after stretching by the first expansion link 3 and the second expansion link 4;
Corrugation mould 7 is arranged on large fanning strip and little fanning strip away from a side of central shaft 2;
For cloth paving gluing equipment, be arranged on a side of support 1, for glass fabric being provided to corrugation mould 7.
Two semicircles docking moulds originally change eight covering of the fan docking structures (i.e. four large fanning strips, four little fanning strips) into, and 2 of each fanning strip and central shafts are provided with the first expansion link 3 and the second expansion link 4.During production, first stretch four large fanning strips, then stretch four little fanning strips, covering of the fan interface overlap completely form cylindric.The rotation of transmission device driven mold, transmission device has central shaft 2 transmissions and two kinds of modes of pair roller 10 transmission.Mould rotation time is wrapped in periphery glass fabric, and one encloses to tank body and forms.During the demoulding, first shrink four little covering of the fan structures, then shrink four bulk covering of the fan structures, make mould separating tank body.
While carrying glass fabric for cloth paving gluing equipment to corrugation mould, glass fabric can be to clockwise rotate on corrugation mould, can be also to rotate counterclockwise on corrugation mould.That is to say, glass fabric can contact corrugation mould above corrugation mould to start to be wound around, and also can below corrugation mould, contact corrugation mould and start to be wound around.
The first expansion link 3 and the second expansion link 4 can be telescopic machine tool arm and/or flexible balancing pull rod.
Equipment in the present embodiment is many fanning strips structure, has scalability, and production process is mechanized operation, improved working specification, shortened life cycle of the product (approximately a hour), greatly reduced production costs, improve product quality and qualification rate, increased product service life.
Further, for cloth paving gluing equipment, comprise pair roller frame 8, glue groove 11 and at least one group of pair roller 10;
Pair roller 10 and glue groove 11 are all fixedly installed on pair roller frame 8;
Glue groove 11 is arranged on the below of pair roller 10, for giving glass fabric impregnation;
Pair roller 10 be arranged in parallel with glue groove 11, can will squeeze back in glue groove 11 by unnecessary glue on the glass fabric of pair roller 10.
Operation principle for cloth paving gluing equipment is that glass fabric is immersed to glue groove 11, makes, after the abundant impregnation of fiber cloth, through pair roller 10, to leach unnecessary jelly, makes jelly be back to Jiao Chi, avoids waste.Towing when evenly the glass fabric of impregnation is subject to the rotation of hyperboloid corrugated glass steel container producing device is wrapped on corrugation mould 7.
Because corrugation mould 7 has the feature of " crest ", " trough " structure, in glass fabric winding process, the girth that " crest ", " trough " require glass fabric is different, the glass fabric that need locate " crest " carries out incision operation, make the winding of fiber cloth on " crest " " trough " synchronous, thereby make fiber cloth uniform winding on mould, reach the effect of product needed.
This mould periphery is about 9.734 meters, 9.106 meters of interior girths.Cloth upper shed place of 9.734 meters long, every 1 meter, open a mouth.Be wrapped on the circle that " crest " is corresponding, each opening rubbish is stretched approximately 0.07～0.072 meter, is just in time wound around and synchronizes with " trough ".Be wound around like this 14 circles, opening part can not overlap.
Further, pair roller 10 two ends are provided with stock shelf 9, for the glass fabric that needs impregnation is installed.
Glass fabric is arranged on stock shelf 9, stock shelf 9 is arranged on to the top of glue groove 11, thereby can save greatly the space occupancy for cloth paving gluing equipment, save space.By stock shelf 9, carry out material loading, can also save manually, do not need, by manually carrying out the dipping process to glass fabric, to have saved time and human cost.
Further, large fanning strip 5 is identical with the quantity of little fanning strip 6, is 4-16 piece.
The quantity of large fanning strip 5 and little fanning strip 6 is identical could realize spaced.The quantity of large fanning strip 5 and little fanning strip 6 is very little time, and flexible scope is less, is unfavorable for the demoulding; When quantity is too many, expansion link is arranged more, and spatial intersecting is comparatively complicated, and after the limited space system that the power set of expansion link are installed, the flexible scope of expansion link also can diminish, thereby is unfavorable for the demoulding.Therefore, by test of many times, draw, the quantity of large fanning strip 5 and little fanning strip 6 is best when 4-16 piece.The large fanning strip 5 using in the present embodiment and the quantity of little fanning strip 6 are respectively 4.
As shown in Figure 5, hyperboloid corrugated glass steel container producing device also comprises stripper apparatus;
Stripper apparatus comprises balancing weight 13, travelling carriage 12, slide rail 15 and pulley 14;
Balancing weight 13 is arranged on one end of travelling carriage 12;
The other end of travelling carriage 12 is connected with central shaft 2, can drive central shaft 2 to move along the axis direction of central shaft 2;
Travelling carriage 12 belows and a plurality of pulley 14 are rotationally connected;
Pulley 14 is all arranged in slide rail 15, can drive travelling carriage 12 to move along the direction of slide rail 15.
When the needs demoulding, first large fanning strip 5 and little fanning strip 6 are shunk, make corrugation mould 7 separated with the hyperboloid corrugated glass steel container after moulding, promote travelling carriage 12, travelling carriage 12 is moved on slide rail 15 by pulley 14, drive central shaft 2 to move, and then drive large fanning strip 5, little fanning strip 6 to move together with corrugation mould 7, in hyperboloid corrugated glass steel container by corrugation mould 7 from moulding, extract out, afterwards hyperboloid corrugated glass steel container is taken away and can be completed the demoulding.
Flow chart as shown in Figure 6, the method for using said apparatus to make hyperboloid corrugated glass steel container is:
Starting expansion link is supported for cylindric by large fanning strip and little fanning strip that corrugation mould 7 is installed;
Start for cloth paving gluing equipment, for corrugation mould 7 provides glass fabric;
Corrugation mould 7 rotates around the central shaft 2 of hyperboloid corrugated glass steel container, drives glass fabric moulding on corrugation mould 7;
After hyperboloid corrugated glass steel container is made, shrink expansion link, large fanning strip and little fanning strip are resetted;
The hyperboloid corrugated glass steel container demoulding after making.
Start the power-equipment on the first expansion link 3 and the second expansion link 4, make the first expansion link 3 and the second expansion link 4 start to stretch out, thus drive large fanning strip and little fanning strip 6 protruding, further make large fanning strip 5 and little fanning strip 6 form cylindric.
Start for cloth paving gluing equipment, the glass fabric of using while starting to provide rotational forming for corrugation mould 7.
Start electric rotating machine, drive central shaft 2 to start rotation, central shaft 2 drives while rotating and is arranged on large fanning strip 5 and rotates around central shaft 2 with together with corrugation mould 7 on little fanning strip 6, thereby makes the glass fabric can be Wrapping formed on corrugation mould 7.
After hyperboloid corrugated glass steel container is made, start the power-equipment on the first expansion link 3 and the second expansion link 4, the first expansion link 3 and the second expansion link 4 are retracted, thereby drive large fanning strip 5 and little fanning strip 6 inwardly to regain, large fanning strip 5 and little fanning strip 6 are resetted, further make the hyperboloid corrugated glass steel container after corrugation mould 7 and moulding depart from.
To remove with the hyperboloid corrugated glass steel container of corrugation mould 7 disengagings, thereby complete the demoulding.
Whole process all adopts machinery to cause, and needn't use manually, thereby save greatly human resources, has also reduced the pad pasting causing due to manpower error uneven, thus the waste of assembly material.
Further, for cloth paving gluing equipment, for providing glass fabric, corrugation mould 7 first glass fabric is carried out to dipping process before.
Glass fabric must infiltrate resin, namely glue.Paste layer by layer, after solidifying, could form fiberglass vessel.
Resin has thermoplastic resin and thermosetting resin.The advantage of thermoplastic resin is that machine-shaping is easy, has higher mechanical energy, and shortcoming is that heat resistance and rigidity are poor; Its molecular structure of thermosetting resin is build, and it comprises most condensation resin, and the advantage of thermosetting resin is that heat resistance is high, and pressurized is not yielding, and its shortcoming is that mechanical performance is poor.Therefore can select different resins to carry out impregnation according to the purposes of the required glass steel container of making.
The mode of impregnation has multiple, can be a turning cylinder is set on glue groove, and glass fabric produces from proceeding in glue groove by turning cylinder again, thereby completes impregnation; Can also be, at glue groove downside, densely arranged hole is set, glass fabric passes from glue groove below, and glue oozes in glue groove, completes impregnation.
Further, the glass fabric by dipping process is wrapped in after processing again and on corrugation mould 7, carries out moulding at glue after filtration.
If the glass fabric after impregnation is not filtered glue and is processed, so may be with a large amount of glue on glass fabric, and the distribution of glue is also inhomogeneous, thereby the chamber wall thickness of the hyperboloid corrugated glass steel container while easily causing moulding differs, and further has influence on the intensity of hyperboloid corrugated glass steel container.
During filter glue, only the glass fabric after impregnation need to be passed through in pair roller 10, unnecessary glue can be filtered, glass fabric is smooth.The unnecessary glue filtering falls back in glue groove 11, can also reuse energy-conserving and environment-protective again.
Further, before glass fabric is carried out to impregnation, at glass fabric, along corrugation mold axis direction, be equidistantly provided with a plurality of otch, maximum gauge and minimum diameter on corrugation mould can be synchronously wound around.
Owing to being provided with " crest " and " trough " on corrugation mould 7, the shaft section of corrugation mould 7 is waveform, and all diameter of a circles of its radial section are incomplete same, and maximum gauge is " crest ", and minimum diameter is " trough ".
Because " crest " is different with the diameter of " trough ", while causing glass fabric to be wound around on corrugation mould 7, cannot synchronously be wound around, therefore, at " crest " of corrugation mould 7, locate to carry out glass fabric to be equidistantly provided with a plurality of otch along corrugation mould 7 axis directions, thereby make glass fabric can touch " crest " and " trough " simultaneously, thereby realize synchronous winding.
The utility model hyperboloid corrugated glass steel container producing device and method, by using corrugation mould 7 that the tank skin of glass container is become to hyperboloid type from plane, increased the compression strength of tank skin; Corrugation mould 7 is separately positioned on large fanning strip 5 and little fanning strip 6, by flexible large fanning strip 5 and little fanning strip 6, realizes automatic patrix and the automatic demoulding of mould; By rotation corrugation mould 7, drive glass fabric to carry out Wrapping formed, compare and greatly improved efficiency with original artificial interior subsides method.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (5)
1. a hyperboloid corrugated glass steel container producing device, is characterized in that, comprises support, central shaft, large fanning strip, little fanning strip, corrugation mould and spreads gluing equipment for cloth;
Described central shaft is fixedly installed on described support;
Described large fanning strip is connected with described central shaft by the first expansion link;
Described little fanning strip is connected with described central shaft by the second expansion link;
Described large fanning strip and described little fanning strip are intervally arranged, and form cylindric after stretching by described the first expansion link and described the second expansion link;
Described corrugation mould is arranged on described large fanning strip and described little fanning strip away from a side of described central shaft;
A described side that is arranged on described support for cloth paving gluing equipment, for providing glass fabric to described corrugation mould.
2. hyperboloid corrugated glass steel container producing device according to claim 1, is characterized in that, the described cloth paving gluing equipment that supplies comprises pair roller frame, glue groove and at least one group of pair roller;
Described pair roller and described glue groove are all fixedly installed on described pair roller frame;
Described glue groove is arranged on the below of described pair roller, for giving glass fabric impregnation;
Described pair roller and described glue groove be arranged in parallel, can will squeeze back in described glue groove by unnecessary glue on the glass fabric of described pair roller.
3. hyperboloid corrugated glass steel container producing device according to claim 2, is characterized in that, described pair roller two ends are provided with stock shelf, for the glass fabric that needs impregnation is installed.
4. hyperboloid corrugated glass steel container producing device according to claim 3, is characterized in that, described large fanning strip is identical with the quantity of described little fanning strip, is 4-16 piece.
5. hyperboloid corrugated glass steel container producing device according to claim 4, is characterized in that, also comprises stripper apparatus;
Described stripper apparatus comprises balancing weight, travelling carriage, slide rail and pulley;
Described balancing weight is arranged on one end of described travelling carriage;
The other end of described travelling carriage is connected with described central shaft, can drive described central shaft to move along the axis direction of described central shaft;
Described travelling carriage below is rotationally connected with a plurality of pulleys;
Described pulley is all arranged in described slide rail, can drive described travelling carriage to move along the direction of described slide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420282182.1U CN203864028U (en) | 2014-05-29 | 2014-05-29 | Double-curved surface corrugated glass fibre reinforced plastic container manufacturing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420282182.1U CN203864028U (en) | 2014-05-29 | 2014-05-29 | Double-curved surface corrugated glass fibre reinforced plastic container manufacturing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203864028U true CN203864028U (en) | 2014-10-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420282182.1U Withdrawn - After Issue CN203864028U (en) | 2014-05-29 | 2014-05-29 | Double-curved surface corrugated glass fibre reinforced plastic container manufacturing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203864028U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103978694A (en) * | 2014-05-29 | 2014-08-13 | 段丙章 | Device and method for manufacturing double curved surface corrugated glass fiber reinforced plastic container |
| CN104476777A (en) * | 2014-11-14 | 2015-04-01 | 深圳市绿洲彩虹机电科技有限公司 | Large-scale glass fiber reinforced plastic tank and forming die, manufacturing equipment and manufacturing method thereof |
-
2014
- 2014-05-29 CN CN201420282182.1U patent/CN203864028U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103978694A (en) * | 2014-05-29 | 2014-08-13 | 段丙章 | Device and method for manufacturing double curved surface corrugated glass fiber reinforced plastic container |
| CN103978694B (en) * | 2014-05-29 | 2016-02-03 | 段丙章 | Hyperboloid corrugated glass steel container producing device and method |
| CN104476777A (en) * | 2014-11-14 | 2015-04-01 | 深圳市绿洲彩虹机电科技有限公司 | Large-scale glass fiber reinforced plastic tank and forming die, manufacturing equipment and manufacturing method thereof |
| WO2016074432A1 (en) * | 2014-11-14 | 2016-05-19 | 深圳市绿洲彩虹机电科技有限公司 | Large-size glass fiber reinforced plastic tank, forming die thereof, manufacturing device thereof, and manufacturing method therefor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141008 Effective date of abandoning: 20160203 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |