CN108724759A - A kind of fiberglass frame of filter element former - Google Patents

A kind of fiberglass frame of filter element former Download PDF

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Publication number
CN108724759A
CN108724759A CN201810766093.7A CN201810766093A CN108724759A CN 108724759 A CN108724759 A CN 108724759A CN 201810766093 A CN201810766093 A CN 201810766093A CN 108724759 A CN108724759 A CN 108724759A
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China
Prior art keywords
mold
filter element
groove
air
frame
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Granted
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CN201810766093.7A
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CN108724759B (en
Inventor
沈小峰
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/32Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core on a rotating mould, former or core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/045Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/54Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/045Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames
    • B29C2035/046Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames dried air
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Filtering Materials (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

The invention discloses a kind of fiberglass frame of filter element former, including mold and the roll shaft for being connected to both mold ends, organic frame is arranged in the both mold ends, and the roll shaft of the both mold ends is connect with gantry rotation respectively;Interlaced line embedding groove is distributed in the die surface.By using former described herein, the glass fibre item for impregnating resin insertion is fixed in line embedding groove, etc. one-pass molding glass steel frame of filter element after resin solidifications, high in machining efficiency, no waste mine, air permeability rate and intensity are higher.

Description

A kind of fiberglass frame of filter element former
Technical field
The present invention relates to a kind of fiberglass frame of filter element formers.
Background technology
The existing prior art is to utilize double-layered cylinder mold, the fiberglass idiosome of tubulose is first molded, then in fiberglass Trepanning on idiosome.Such processing method, first, it is less efficient;Second, the raw material being cut is wasted, cost of manufacture It is higher;Third, after cutting, the glass fibre in idiosome is cut off, and is not continuous glass fibre, product intensity is made seriously to drop It is low.The prior art continues a kind of production efficiency height, at low cost, the high fiberglass frame of filter element former of intensity.
Invention content
It is an object of the invention to overcome defect existing in the prior art, a kind of production efficiency height is provided, it is at low cost, it is raw The high fiberglass frame of filter element former of the next product strength of output.
To achieve the above object, the technical solution of the present invention is to provide a kind of fiberglass frame of filter element former, packets Include mold and the roll shaft for being connected to both mold ends, the both mold ends are arranged organic frame, the roll shafts of the both mold ends respectively with Gantry rotation connects;Interlaced line embedding groove is distributed in the die surface.
By using former described herein, the glass fibre item for impregnating resin insertion is fixed on line embedding groove It is interior, etc. one-pass molding glass steel frame of filter element, high in machining efficiency, no waste mine after resin solidifications, and intensity is higher.
Preferably, the line embedding groove includes axial groove and circumferential groove, the axial groove is uniformly distributed around mold, the ring Axially uniformly distributed along mold to slot, the axial groove and circumferential groove intersection location are intersecting trough point.It is such to can be designed so that into Rectangular via is formed on the glass steel frame of filter element of type, improves air permeability rate.
Preferably, the mold is cylinder type mold.Such design is a kind of optimization to scheme, according to need It wants, the mold side of may be roller, oval roller or other abnormal-shaped rollers.
Preferably, more cross winding bars are provided on two end faces of the mold, the cross winding bar It is staggered with axial groove in annular direction.Such design, operator can be when winding glass fibre, adjacent It between two axial grooves, is wound by being turned at cross winding bar, improves winding efficiency.
Preferably, the axial groove and circumferential groove isolate die surface for multiple convex blocks, formed in circumferential direction multiple rows of Convex block platoon has row's convex block platoon height to be higher than other convex block platoons in multiple rows of convex block platoon, described to change for the platoon that commutates The reversing groove parallel with axial groove is offered in the middle part of to platoon, the reversing groove intersects with circumferential groove.Such design, Ke Yi When winding glass fibre, between two adjacent axial grooves, is positioned and commutated by reversing groove, person behaviour easy to operation Make.
Preferably, the mold at least side is provided with air-heater, the air-heater air-out direction is directed at mold table The air outlet in face, the air-heater is axially distributed along mold.Such design can pass through air-heater in resin solidification Heating improves curing efficiency and solidification effect, bubble and solidification is prevented to be not thorough.
Preferably, the air-heater includes outer housing, and the ceramic heating plate in outer enclosure interior and general are set Ceramic heating plate distributes the fan of heat blowout, and the fan air-out direction is directed at air duct, at least two are provided in the air duct A rectification campaign bend.Such design avoids heating from having open fire, meets burning with resin, causes security risk;Meanwhile hot wind passes through After the company of mistake bend, rectified action is played, outlet temperature is consistent, keeps resin uniform curing.
Preferably, being provided with the rotation two pairs of rollers being connected with roll shaft in the rack, the roll shaft both ends are at least Have that one end is connect with servo motor or manual pulley dish driving or one end is connect with manual pulley dish driving, the other end and servo electricity Machine is drivingly connected.Such design can be turned in winding and when solidification by servo motor or manual pulley dish driving roll shaft It is dynamic;It is preferred that when winding, by manual pulley dish driving, when solidification, driven by servo motor.
The advantages of the present invention are:By using former described herein, resin will be impregnated The insertion of glass fibre item be fixed in line embedding groove, etc. one-pass molding glass steel frame of filter element after resin solidifications, it is high in machining efficiency, No waste mine, and intensity is higher.
Description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is B-B sectional views in Fig. 1;
D-D sectional views in Fig. 3 Fig. 1;
Fig. 4 is that air-heater coordinates with mold and glass fibre item coordinates winding arrangement schematic diagram with cross winding bar;
Fig. 5 is structure enlargement diagram at A in Fig. 1;
Fig. 6 is structure enlargement diagram at C in Fig. 1;
The line map of glass fibre item and reversing groove cooperation commutation on the basis of Fig. 7 is Fig. 6;
Fig. 8 is that roll shaft coordinates rotational structure schematic diagram with rotation two pairs of rollers;
Fig. 9 is fiberglass frame of filter element structural schematic diagram of the present invention;
Figure 10 is fiberglass frame of filter element structural schematic diagram of the present invention (carrying connecting plate);
Figure 11 is fiberglass frame of filter element occupation mode reference chart.
In figure:1, mold;2, roll shaft;3, rack;4, axial groove;5, circumferential groove;6, intersecting trough point;7, cross winding bar; 8, convex block;9, commutate platoon;10, reversing groove;11, air-heater;12, outer housing;13, ceramic heating plate;14, fan;15, it rectifies the incorrect style of work Bend;16, two pairs of rollers are rotated;17, servo motor;18, manual wheel disc;19, glass fibre item;20, partition board.
Specific implementation mode
With reference to the accompanying drawings and examples, the specific implementation mode of the present invention is further described.Following embodiment is only For clearly illustrating technical scheme of the present invention, and not intended to limit the protection scope of the present invention.
As Figure 1-Figure 8, a kind of fiberglass frame of filter element former, including mold 1 and it is connected to 1 both ends of mold Organic frame 3 is arranged in roll shaft 2, the both mold ends, and the roll shaft 2 at 1 both ends of the mold is rotatablely connected with rack 3 respectively;The mould Have 1 surface and interlaced line embedding groove is distributed with.
The line embedding groove includes axial groove 4 and circumferential groove 5, and the axial groove 4 is uniformly distributed around mold 1,5 edge of the circumferential groove Mold 1 is axial uniformly distributed, and the axial groove 4 and 5 intersection location of circumferential groove are intersecting trough point 6.
The mold 1 is cylinder type mold 1.
Be provided with more cross winding bars 7 on two end faces of the mold 1, the cross winding bar 7 in annulus side It is staggered upwards with axial groove 4.
The axial groove 4 and circumferential groove 5 isolate on 1 surface of mold for multiple convex blocks 8, form multiple rows of convex block 8 in circumferential direction and connect Row has 8 platoon height of row's convex block to be higher than other 8 platoons of convex block in 8 platoon of multiple rows of convex block, for the platoon 9 that commutates, the commutation 9 middle part of platoon offers the reversing groove 10 parallel with axial groove 4, and the reversing groove 10 intersects with circumferential groove 5.
At least side of the mold 1 is provided with air-heater 11, and 11 air-out direction of the air-heater is directed at 1 surface of mold, institute The air outlet for stating air-heater 11 is distributed along mold 1 is axial.
The air-heater 11 includes outer housing 12, and the ceramic heating plate 13 that is arranged inside outer housing 12 and will be ceramic Fever tablet 13 distributes the fan 14 of heat blowout, and 14 air-out direction of the fan is directed at air duct, is provided at least in the air duct Two rectification campaign bends 15.
The rotation two pairs of rollers 16 being connected with roll shaft 2,2 both ends of the roll shaft at least one end are provided in the rack 3 It is drivingly connected with servo motor 17 or manual wheel disc 18 or one end is drivingly connected with manual wheel disc 18, the other end and servo electricity Machine 17 is drivingly connected.
Embodiment 1
A kind of fiberglass frame of filter element former, including mold 1 and the roll shaft 2 for being connected to 1 both ends of mold, the mold It is provided at both ends with rack 3, the roll shaft 2 at 1 both ends of the mold is rotatablely connected with rack 3 respectively;Phase is distributed in 1 surface of the mold Mutually line embedding groove staggeredly.
The line embedding groove includes axial groove 4 and circumferential groove 5, and the axial groove 4 is uniformly distributed around mold 1,5 edge of the circumferential groove Mold 1 is axial uniformly distributed, and the axial groove 4 and 5 intersection location of circumferential groove are intersecting trough point 6.
The mold 1 is cylinder type mold 1.
Be provided with more cross winding bars 7 on two end faces of the mold 1, the cross winding bar 7 in annulus side It is staggered upwards with axial groove 4.
The axial groove 4 and circumferential groove 5 isolate on 1 surface of mold for multiple convex blocks 8, form multiple rows of convex block 8 in circumferential direction and connect Row has 8 platoon height of row's convex block to be higher than other 8 platoons of convex block in 8 platoon of multiple rows of convex block, for the platoon 9 that commutates, the commutation 9 middle part of platoon offers the reversing groove 10 parallel with axial groove 4, and the reversing groove 10 intersects with circumferential groove 5.
When in use, 19 one end of glass fibre item of resin and a cross winding bar 7 (such as left side will first be impregnated A piece cross winding bar 7) it is fixed, then gradually an embedded axial groove 4 adjacent with this root cross winding bar 7 is (false for the other end If rotation direction is to be rotated towards operator) in, right end with an adjacent cross winding bar 7 winding commutation and then by In the embedded next axial groove 4 in rotational direction of step, so moves in circles and all wound until by all axial grooves 4;
Then glass fibre item 19 is imported by the circumferential coiling platoon that commutates in first circumferential groove 5 in left side, is turned Moving mold 1, after rotating a ring, glass fibre item 19 changes to second ring of neighbouring first circumferential groove 5 at reversing groove 10 It to slot 5, so moves in circles, all circumferential grooves 5 is all wound;
It winds axial groove 4 and circumferential groove 5 preferably alternately, fills up groove body until according to scheduled thickness.
By spontaneous curing, or the resin that is heating and curing just forms fiberglass frame of filter element, after solidification, need along Skeleton is isolated in the position of reversing groove 10, then demoulds.It will be cut by impregnating the glass fibre item 19 of resin again after demoulding The position split is intertwined and connected reparation repeatedly, and fiberglass frame of filter element is just formd after curing again.The skeleton of circular tube shaped, above It is furnished with square hole, glass fibre is continuous in each axial glass fibre reinforced plastics and circumferential glass fibre reinforced plastics, and intensity is higher, and no waste mine adds Work is simply efficient.
Embodiment 2
To advanced optimizing for embodiment 1, at least side of the mold 1 is provided with air-heater 11, and the air-heater 11 goes out Wind direction is directed at 1 surface of mold, and the air outlet of the air-heater 11 is distributed along mold 1 is axial.
The air-heater 11 includes outer housing 12, and the ceramic heating plate 13 that is arranged inside outer housing 12 and will be ceramic Fever tablet 13 distributes the fan 14 of heat blowout, and 14 air-out direction of the fan is directed at air duct, is provided at least in the air duct Two bends 15 of rectifying the incorrect style of work, are provided with the partition board 20 to form rectification campaign bend 15 in outer housing 12.
The rotation two pairs of rollers 16 being connected with roll shaft 2,2 both ends of the roll shaft at least one end are provided in the rack 3 It is drivingly connected with servo motor 17 or manual wheel disc 18 or one end is drivingly connected with manual wheel disc 18, the other end and servo electricity Machine 17 is drivingly connected.
In winding, a preferably people rotates roll shaft 2 by manual wheel disc 18, people's coiling, because, when coiling, mould Tool 1 needs to commutate, and there is pause in when commutation, needs to coordinate between two operative employees;And after coiling, servo motor can be passed through 17 driving 1 uniform rotation of mold, while the resin for opening 11 two pairs of rollers body surface face of air-heater is heating and curing, improve cured effect and Efficiency.
When in use, such as Figure 11, by the fiberglass frame of filter element with upper junction plate 25 and lower connecting plate 26 as inside For inner frame 29;Outside is socketed with the slightly larger fiberglass frame of filter element of a size, is outer framework 28, inner frame and outer framework it Between be arranged filter cotton 30, wait for evolution gas from the port of upper junction plate 22 enter, by inner frame 29 air hole 21, filtering Cotton 30 is filtered to be discharged with the air hole 21 on outer framework 28, reaches evolution purpose.The moisture content generated in inner frame is collected to filter Liquid collection port 27 is discharged.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvements and modifications can also be made, these improvements and modifications Also it should be regarded as the protection domain of invention.

Claims (8)

1. a kind of fiberglass frame of filter element former, it is characterised in that:Including mold and the roll shaft for being connected to both mold ends, institute Both mold ends setting organic frame is stated, the roll shaft of the both mold ends is connect with gantry rotation respectively;The die surface is distributed with Interlaced line embedding groove.
2. fiberglass frame of filter element former as described in claim 1, it is characterised in that:The line embedding groove includes axial groove And circumferential groove, the axial groove is uniformly distributed around mold, and the circumferential groove is axially uniformly distributed along mold, the axial groove and circumferential groove phase Friendship position is intersecting trough point.
3. fiberglass frame of filter element former as claimed in claim 2, it is characterised in that:The mold is cylinder pattern Tool.
4. fiberglass frame of filter element former as claimed in claim 3, it is characterised in that:On two end faces of the mold More cross winding bars are provided with, the cross winding bar is staggered in annular direction with axial groove.
5. fiberglass frame of filter element former as claimed in claim 4, it is characterised in that:The axial groove and circumferential groove will Die surface isolates has row's convex block platoon in the multiple rows of convex block platoon of circumferential direction formation for multiple convex blocks in multiple rows of convex block platoon Height is higher than other convex block platoons, and for the platoon that commutates, the commutation platoon middle part offers the reversing groove parallel with axial groove, institute Reversing groove is stated with circumferential groove to intersect.
6. the fiberglass frame of filter element former as described in claim 1 or 5, it is characterised in that:The mold at least side It is provided with air-heater, the air-heater air-out direction is directed at die surface, and the air outlet of the air-heater axially divides along mold Cloth.
7. fiberglass frame of filter element former as claimed in claim 6, it is characterised in that:The air-heater includes shell Body, and be arranged in the ceramic heating plate of outer enclosure interior and ceramic heating plate is distributed into the fan that heat is blown out, the fan Air-out direction is directed at air duct, and at least two rectification campaign bends are provided in the air duct.
8. fiberglass frame of filter element former as claimed in claim 1 or 7, it is characterised in that:It is provided in the rack The rotation two pairs of rollers being connected with roll shaft, the roll shaft both ends at least one end connect with servo motor or manual pulley dish driving It connects or one end is connect with manual pulley dish driving, the other end is drivingly connected with servo motor.
CN201810766093.7A 2018-07-12 2018-07-12 Glass fiber reinforced plastic filter element framework forming equipment Active CN108724759B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810766093.7A CN108724759B (en) 2018-07-12 2018-07-12 Glass fiber reinforced plastic filter element framework forming equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810766093.7A CN108724759B (en) 2018-07-12 2018-07-12 Glass fiber reinforced plastic filter element framework forming equipment

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CN108724759B CN108724759B (en) 2023-08-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111189224A (en) * 2020-01-10 2020-05-22 山东大学 Preparation system and preparation method of fiber-reinforced liner of water heater
CN112572021A (en) * 2020-11-06 2021-03-30 郝城峰 Method for manufacturing resin handicraft

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1931561A (en) * 2006-09-29 2007-03-21 连云港中复连众复合材料集团有限公司 Making process of molded curved GRP lattice
CN105269828A (en) * 2015-11-17 2016-01-27 河北浩正非金属材料检测服务有限公司 Manufacturing method for glass steel pipeline in zero-degree winding manner
CN211222123U (en) * 2018-07-12 2020-08-11 沈小峰 Glass steel filter core skeleton former

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1931561A (en) * 2006-09-29 2007-03-21 连云港中复连众复合材料集团有限公司 Making process of molded curved GRP lattice
CN105269828A (en) * 2015-11-17 2016-01-27 河北浩正非金属材料检测服务有限公司 Manufacturing method for glass steel pipeline in zero-degree winding manner
CN211222123U (en) * 2018-07-12 2020-08-11 沈小峰 Glass steel filter core skeleton former

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111189224A (en) * 2020-01-10 2020-05-22 山东大学 Preparation system and preparation method of fiber-reinforced liner of water heater
CN111189224B (en) * 2020-01-10 2021-04-09 山东大学 Preparation system and preparation method of fiber-reinforced liner of water heater
CN112572021A (en) * 2020-11-06 2021-03-30 郝城峰 Method for manufacturing resin handicraft

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