CN207327651U - A kind of spiral forming device suitable for continuous fiber composite material - Google Patents
A kind of spiral forming device suitable for continuous fiber composite material Download PDFInfo
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- CN207327651U CN207327651U CN201721007645.3U CN201721007645U CN207327651U CN 207327651 U CN207327651 U CN 207327651U CN 201721007645 U CN201721007645 U CN 201721007645U CN 207327651 U CN207327651 U CN 207327651U
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- rotation
- mandrel
- dragger
- tractor
- runing rest
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Abstract
The utility model discloses a kind of spiral forming device and method of work suitable for continuous fiber composite material, including creel, glue groove, mold cured heater, post-curing oven and cutting machine, mandrel, rotation tractor and control system;Rotation tractor includes runing rest, mandrel chamber, runing rest line shaft and dragger draw-gear;Runing rest upper end is equipped with rotary power motor, and lower end is equipped with dragger draw nut;Runing rest line shaft front end is equipped with rotation synchronizing wheel, power e axle supporting is equipped between runing rest line shaft and mandrel chamber, is equipped with air cylinder supporting structure on the outside of mandrel chamber, air cylinder supporting structure is equipped with clamping cylinder, clamping cylinder end is equipped with mandrel clamping buckle, and mandrel chamber front end is equipped with high temperature resistant packing ring;Rotation traction traction pedestal lower end is equipped with dragger fixed frame, is equipped with dragger draw-gear at the top of dragger fixed frame, dragger draw nut is arranged on dragger draw-gear.
Description
Technical field
Carbon fibre composite continuous helical pultrude process is the utility model is related to, it is more particularly to a kind of to be suitable for continuous fibre
Tie up the spiral forming device of composite material.
Background technology
Being mainly used for for composite material is compound with the matrix such as resin, metal, ceramics, and structural material is made.Carbon fiber is answered
Condensation material, its specific strength, specific modulus overall target, are highest in existing structure material.In density, rigidity, weight, fatigue
Characteristic etc. has the field of strict demand, is requiring the high occasion of high temperature, chemical stability, carbon fibre composite all has much excellent
Gesture.Existing composite material forming device machine process, there is no the device that spiral forming is carried out to composite material.It is existing multiple
Condensation material spring forming method is more using manually manufacture, and the degree of automation is low, and labor intensity is big, and manufacture is of high cost, product machinery
Performance can not be protected, it is impossible to form batch production, cannot also meet the market demand.Current automobile uses metal spring
Damping, cannot reach automotive light weight technology, energy-saving and environment-friendly demand for development.
Utility model content
The technical problems to be solved in the utility model:The purpose of this utility model be in order to solve it is of the prior art not
A kind of foot, there is provided the spiral forming device suitable for composite material that the degree of automation is high, properties of product are stablized.
The technical solution of the utility model:It is described in the utility model a kind of suitable for the spiral of continuous fiber composite material
Molding machine, including creel, glue groove, mold cured heater, post-curing oven and cutting machine, it is characterised in that:Further include core
Axis, rotation tractor and control system;The rotation tractor includes runing rest, mandrel chamber, runing rest line shaft and leads
Draw machine travel device;The runing rest upper end is equipped with rotary power motor, and lower end is equipped with dragger draw nut;The rotation
Stent line shaft front end is equipped with rotation synchronizing wheel, and power e axle supporting, institute are equipped between the runing rest line shaft and mandrel chamber
State and be equipped with air cylinder supporting structure on the outside of mandrel chamber, the air cylinder supporting structure is equipped with clamping cylinder, and the clamping cylinder end is equipped with
Mandrel clamping buckle, the mandrel chamber front end are equipped with high temperature resistant packing ring;The rotation traction traction pedestal lower end is equipped with dragger fixed frame,
Dragger draw-gear is equipped with the top of the dragger fixed frame, the dragger draw nut is arranged on the traction machine travel
On device;The dragger draw-gear both ends are equipped with screw fixing bearing, and the dragger fixed frame side is equipped with toward double action
Force motor;The double action force motor drives dragger draw-gear to move by tractor drives wheel;
The rotation tractor further includes No.1 rotation tractor and No. two rotation tractors;The creel rear end is equipped with glue
Groove, the glue groove rear end are equipped with mandrel fixing device, and mandrel fixing device lower end is equipped with mandrel transmission device, the mandrel front end
It is arranged in mandrel fixing device, rear end extends to No. two rotation tractors;The mandrel fixing device rear end is consolidated equipped with mould
Change heater, the mold cured heater rear end is equipped with post-curing oven, and No.1 rotation is equipped with after the post-curing oven and is led
Draw machine, No. two rotation tractors are equipped with after the No.1 rotation tractor;Cutting machine is equipped with after No. two rotation tractors.
Further, the No.1 rotation tractor and No. two rotation tractor direction of rotation are identical;The mandrel rotation
Direction is opposite with No.1 rotation tractor and No. two rotation tractor rotary speeies.
Further, the rotary power motor drives rotation synchronizing wheel to work by synchronous belt;The double action force motor
Dragger draw-gear is driven to move by tractor drives wheel.
Further, a clamping cylinder is equipped with the runing rest, the clamping cylinder is distributed on cylinder and fixes two-by-two
Frame both sides.
The beneficial effect of the utility model compared with prior art:It is opposite with rotation tractor direction of rotation using mandrel
Spiral forming technique, has ensured the spiral forming effect of composite material, and it is more to solve existing composite material spring forming method
Using artificial manufacture, the degree of automation is low, and labor intensity is big, the problem that properties of product can not be protected.
Brief description of the drawings
Fig. 1 is the structure diagram of rotation tractor in the utility model;
Fig. 2 is the utility model overall structure diagram.
Embodiment
In order to deepen the understanding of the utility model, below we will the utility model is described in further detail with reference to attached drawing,
The embodiment is only used for explaining the utility model, does not form the restriction to scope of protection of the utility model.
As figures 1 and 2 show that a kind of spiral forming device suitable for continuous fiber composite material of the utility model
Embodiment, including creel 1, glue groove 2, mold cured heater 4, post-curing oven 5 and cutting machine 9, it is characterised in that:
Further include mandrel 3, rotation tractor and control system 6;Rotation tractor includes runing rest 701, mandrel chamber 704, rotation branch
Frame line shaft 713 and dragger draw-gear 711;701 upper end of runing rest is equipped with rotary power motor 716, and lower end is equipped with and leads
Draw machine travel nut 707;713 front end of runing rest line shaft is equipped with rotation synchronizing wheel 712, runing rest line shaft 713 and core
Power e axle supporting 714 is equipped between axocoel 704, the outside of mandrel chamber 704 is equipped with air cylinder supporting structure 702, is set in air cylinder supporting structure 702
There is clamping cylinder 717,717 end of clamping cylinder is equipped with mandrel clamping buckle 705, and 704 front end of mandrel chamber is equipped with high temperature resistant packing ring
703;Rotation traction traction pedestal lower end is equipped with dragger fixed frame 708, and the top of dragger fixed frame 708 is equipped with dragger draw-gear
711, dragger draw nut 707 is arranged on dragger draw-gear 711;711 both ends of dragger draw-gear are equipped with screw
Fixing bearing 706,708 side of dragger fixed frame are equipped with reciprocating power motor 709;Double action force motor 709 is driven by dragger
Driving wheel 710 drives dragger draw-gear 711 to move;
Rotation tractor further includes No.1 rotation tractor 7 and No. two rotation tractors 71;1 rear end of creel is equipped with glue groove 2,
2 rear end of glue groove is equipped with mandrel fixing device 302, and 302 lower end of mandrel fixing device is equipped with mandrel transmission device 301,3 front end of mandrel
It is arranged in mandrel fixing device 302, rear end extends to No. two rotation tractors 71;302 rear end of mandrel fixing device is equipped with mould
Tool cures heater 4, and 4 rear end of mold cured heater is equipped with post-curing oven 5, and No.1 rotation is equipped with after post-curing oven 5 and is led
Draw machine 7, No. two rotation tractors 71 are equipped with after No.1 rotation tractor 7;Cutting machine 8 is equipped with after No. two rotation tractors 71.
As the further optimization to the utility model, No.1 rotation tractor 7 and No. two 71 sides of rotation of rotation tractor
To identical;3 direction of rotation of mandrel is opposite with No.1 rotation tractor 7 and No. two 71 rotary speeies of rotation tractor;Rotary power
Motor 716 drives rotation synchronizing wheel 712 to work by synchronous belt 715;Double action force motor 709 passes through 710 band of tractor drives wheel
Dynamic dragger draw-gear 711 moves;4 clamping cylinders 717 are equipped with runing rest 701, clamping cylinder 717 is distributed on two-by-two
702 both sides of air cylinder supporting structure.
A kind of method of work of above-mentioned spiral forming device suitable for continuous fiber composite material, includes the following steps:
A. the composite material that glue groove 2 conveys creel 1 carries out gluing processing;
B. the Filament Wound Composite after gluing passes through mold cured on mandrel 3 under the drive of mandrel transmission device 301
Heater 4, mold cured heater 4 carry out composite material the pretreatment that is heating and curing of spiral program;
C. pretreated composite material enters the completion coil material pre-profiling of solidify afterwards case 5;
D. the coil material of pre-profiling enters the No.1 opposite with 3 direction of rotation of mandrel under the rotation forces of mandrel 3 and revolves
Turn in dragger 7;
E. the rotary power motor 716 of 7 bottom of No.1 rotation tractor and reciprocating power motor 709 work at the same time, rotation
Power motor 716 drives runing rest line shaft 713 to rotate by rotating synchronizing wheel 712, and 713 band of runing rest line shaft is taken offence
Cylinder fixed frame 702 and clamping cylinder 717 rotate, and direction of rotation is opposite with mandrel 3;Reciprocating power motor 709 drives dragger
Driving wheel 710 moves, and dragger feed screw nut 707 drives No.1 rotation tractor 7 to No. two under the effect of dragger screw 711
Move in 71 direction of dragger;
F. No. two rotation tractors 71 pick up the spiral composite material transmitted from No.1 rotation tractor 7, maintain like work
Make mode to run to 8 direction of cutting machine;No.1 rotation tractor 7 is back to initial position;
G. cutting machine 8 cuts off spiral composite material in fixed position, and No. two rotation tractors 71 are back to initial position, follow
Ring is reciprocal.
The spiral forming device of continuous fiber composite material described in the utility model, using mandrel 3 and rotation traction traction, rotation
Turn the opposite spiral forming technique in direction, ensured the spiral forming effect of composite material, solve existing composite material bullet
Spring forming method is more using manually manufacture, and the degree of automation is low, and labor intensity is big, the problem that properties of product can not be protected.
Above-mentioned embodiment, only illustrates the technical concept and architectural feature of the utility model, it is therefore intended that allow ripe
Knowing the stakeholder of technique can implement according to this, but above content is not intended to limit the scope of protection of the utility model, every
Any equivalent change or modification that Spirit Essence according to the utility model is made, should all fall into the scope of protection of the utility model
Within.
Claims (4)
1. a kind of spiral forming device suitable for continuous fiber composite material, including creel (1), glue groove (2), mold cured add
Hot device (4), post-curing oven (5) and cutting machine (9), it is characterised in that:Further include mandrel (3), rotation tractor and control system
Unite (6);The rotation tractor includes runing rest (701), mandrel chamber (704), runing rest line shaft (713) and dragger
Draw-gear (711);Runing rest (701) upper end is equipped with rotary power motor (716), and lower end is equipped with traction machine travel spiral shell
Female (707);Runing rest line shaft (713) front end is equipped with rotation synchronizing wheel (712), the runing rest line shaft
(713) power e axle supporting (714) is equipped between mandrel chamber (704), air cylinder supporting structure is equipped with the outside of the mandrel chamber (704)
(702), the air cylinder supporting structure (702) is equipped with clamping cylinder (717), and clamping cylinder (717) end is pressed from both sides equipped with mandrel
Link closely (705), mandrel chamber (704) front end is equipped with high temperature resistant packing ring (703);The rotation traction traction pedestal lower end is equipped with traction
Machine fixed frame (708), dragger fixed frame (708) top are equipped with dragger draw-gear (711), the traction machine travel
Nut (707) is arranged on the dragger draw-gear (711);Dragger draw-gear (711) both ends are equipped with screw
Fixing bearing (706), dragger fixed frame (708) side are equipped with reciprocating power motor (709);The double action force motor
(709) dragger draw-gear (711) is driven to move by tractor drives wheel (710);
The rotation tractor further includes No.1 rotation tractor (7) and No. two rotation tractors (71);Creel (1) rear end
Equipped with glue groove (2), glue groove (2) rear end is equipped with mandrel fixing device (302), and mandrel fixing device (302) lower end is equipped with core
Shaft drive (301), mandrel (3) front end are arranged in mandrel fixing device (302), and rear end extends to No. two rotations and leads
Draw machine (71);Mandrel fixing device (302) rear end is equipped with mold cured heater (4), the mold cured heater (4)
Rear end is equipped with post-curing oven (5), and the post-curing oven (5) is equipped with No.1 rotation tractor (7) afterwards, and the No.1 rotation is led
Draw machine (7) and be equipped with No. two rotation tractors (71) afterwards;No. two rotation tractors (71) are equipped with cutting machine (8) afterwards.
A kind of 2. spiral forming device suitable for continuous fiber composite material according to claim 1, it is characterised in that:
The No.1 rotation tractor (7) is identical with No. two rotation tractor (71) direction of rotation;Mandrel (3) direction of rotation and one
Number rotation tractor (7) and No. two rotation tractor (71) rotary speeies are opposite.
A kind of 3. spiral forming device suitable for continuous fiber composite material according to claim 1, it is characterised in that:
The rotary power motor (716) drives rotation synchronizing wheel (712) to work by synchronous belt (715);The double action force motor
(709) dragger draw-gear (711) is driven to move by tractor drives wheel (710).
A kind of 4. spiral forming device suitable for continuous fiber composite material according to claim 1, it is characterised in that:
4 clamping cylinders (717) are equipped with the runing rest (701), the clamping cylinder (717) is distributed on air cylinder supporting structure two-by-two
(702) both sides.
Priority Applications (1)
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CN201721007645.3U CN207327651U (en) | 2017-08-11 | 2017-08-11 | A kind of spiral forming device suitable for continuous fiber composite material |
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CN201721007645.3U CN207327651U (en) | 2017-08-11 | 2017-08-11 | A kind of spiral forming device suitable for continuous fiber composite material |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107322948A (en) * | 2017-08-11 | 2017-11-07 | 南京诺尔泰复合材料设备制造有限公司 | A kind of spiral forming device and method of work suitable for continuous fiber composite material |
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2017
- 2017-08-11 CN CN201721007645.3U patent/CN207327651U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107322948A (en) * | 2017-08-11 | 2017-11-07 | 南京诺尔泰复合材料设备制造有限公司 | A kind of spiral forming device and method of work suitable for continuous fiber composite material |
CN107322948B (en) * | 2017-08-11 | 2023-09-29 | 南京诺尔泰复合材料设备制造有限公司 | Spiral forming device suitable for continuous fiber composite material and working method |
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