CN211197456U - Automatic warehouse storing and taking system with efficient and convenient layout structure - Google Patents
Automatic warehouse storing and taking system with efficient and convenient layout structure Download PDFInfo
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- CN211197456U CN211197456U CN201921699138.XU CN201921699138U CN211197456U CN 211197456 U CN211197456 U CN 211197456U CN 201921699138 U CN201921699138 U CN 201921699138U CN 211197456 U CN211197456 U CN 211197456U
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Abstract
The utility model relates to an intelligent and automatic storehouse field specifically is an automatic access warehouse system who discloses a high-efficient convenient layout structure, tear a set machine open including warehouse within a definite time, goods shelves, high-order fork truck, pile up neatly machinery hand, transfer chain, tray robot, flexible transfer chain and code wheel, including goods shelves district and automatic function district between the warehouse, goods shelves are laid on goods shelves district, and high-order fork truck activity is in goods shelves district and automatic function district, high-order fork truck, automatic pile up neatly machinery hand, transfer chain, tray robot, flexible transfer chain and code wheel tear a set machine open and set up in automatic function district, the one end and the transfer chain of flexible transfer chain are carried and are refuted, automatic pile up neatly machinery hand, tray robot and code wheel tear a set up and operate at the transfer chain side. The automatic storage and taking warehouse system can realize better automatic operation, is flexible in storage and taking operation, efficient, convenient and energy-saving in operation and low in failure rate.
Description
Technical Field
The utility model relates to an intelligent and automatic warehouse field especially relates to layout structure can realize that high-efficient convenient function carries out the automatic access warehouse system of intelligent automatic access work in intelligent and automatic warehouse.
Background
In transportation and storage in the warehouse, can be divided into non-automatic and automatic warehouse two kinds of modes, non-automatic warehouse ization manual work adopts densely, and the cost of labor is high, and is inefficient, difficult management, and current automatic warehouse mainly is to the regular goods of size, like carton formula goods, but current automatic warehouse storage is in following common several problems:
1. the flexibility of the warehouse is poor, if the equipment fails, the warehouse is prone to being paralyzed, the operation can be maintained when the equipment fails, and normal operation of the warehouse is affected, namely the equipment is prone to being limited to the failure of the equipment.
2. The existing automatic warehousing equipment is suitable for the goods input and output of the whole tray, the goods sorting of single boxes of goods is difficult to realize, namely the order sorting of diversified products is difficult, and the equivalent equipment quantity is difficult to allocate according to the quantity demand of the order goods.
3. The existing equipment adopting an automatic access system has poor cooperative scheduling and is difficult to flexibly allocate according to field conditions, for example, the equipment cannot support the production demand in a busy season, and the equipment is excessive and causes waste in a slack season.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a warehouse access function is nimble, and the function is high-efficient, convenient, energy-conserving, and the low automatic access warehouse system of a high-efficient convenient layout structure of fault rate.
In order to achieve the above purpose, the technical scheme of the utility model is that: the utility model provides a high-efficient convenient layout structure's automatic access warehouse system, tears a set machine including warehouse within a definite time, goods shelves, high-order fork truck, pile up neatly machinery hand, transfer chain, tray robot, flexible transfer chain and code wheel, including goods shelves district and automatic operation district between the warehouse, goods shelves are laid in goods shelves district, and the activity of high-order fork truck is in goods shelves district and automatic operation district, high-order fork truck, automatic pile up neatly machinery hand, transfer chain, tray robot, flexible transfer chain and code wheel tear a set machine setting in the automatic operation district, the one end and the transfer chain of flexible transfer chain are carried and are refuted, automatic pile up neatly machinery hand, tray robot and code wheel tear a set machine setting and operate at the transfer chain side.
The telescopic conveying line and the conveying line are connected through an inclined balance wheel sorting machine.
The automatic storage and retrieval warehouse system further comprises a winding film wrapping machine arranged on the side edge of the conveying line of the automatic operation area to operate.
The automated storage and retrieval warehouse system further comprises a transport vehicle parking area, and the other end of the telescopic conveyor line extends to the transport vehicle parking area.
The automatic operation district is equipped with the warehouse partition wall between the district with haulage vehicle stops, be equipped with the warehouse door opening on the warehouse partition wall and supply flexible transfer chain to wear out.
The conveying line is an annular conveying line and is simultaneously connected with one or more telescopic conveying lines; or the conveying line is a plurality of annular conveying lines, and each annular conveying line is simultaneously connected with one or more telescopic conveying lines; or the conveying lines are a plurality of annular conveying lines, each annular conveying line is simultaneously connected with one or more telescopic conveying lines, and the plurality of annular conveying lines are connected through an inclined balance wheel sorting machine to form a combined conveying line.
The conveying line is a plurality of annular conveying lines, and each annular conveying line is simultaneously connected with a plurality of telescopic conveying lines; the annular conveying line is a runway-shaped annular conveying line and comprises two parallel straight line sections and two arc sections connected to two ends of the two straight line sections respectively, each annular conveying line is connected side by side along the length direction of the straight line sections, the two arc sections between every two annular conveying lines are connected through an inclined balance wheel sorting machine to form a combined conveying line, the combined conveying line and a warehouse partition wall are arranged in parallel, goods shelves in the goods shelf area are arranged, a channel between the goods shelves is arranged in a mode perpendicular to the warehouse partition wall, a plurality of winding film wrapping machines are uniformly distributed on one side of the combined conveying line facing the goods shelf area, one winding film wrapping machine is correspondingly arranged on each winding film wrapping machine, the stacking mechanical arm is arranged between the combined conveying line and the partition wall, and one code disc tray dismounting machine is arranged between every two winding film wrapping machines.
By adopting the technical scheme, the beneficial effects of the utility model are that: the goods that its entering of automatic access warehouse system of above-mentioned structure are followed the input-pile up neatly-transported-and are placed on the goods shelves and are accomplished by above-mentioned mechanical equipment is automatic, can need not artifical participation operation or artifical participation operation degree is extremely low, can reach higher automation, intelligent effect, but greatly reduced artifical input cost.
The coordination among the devices is orderly, the manual operation is effectively replaced, the operation is stable, the efficiency is high, the devices are flexible, and the devices can be cooperatively dispatched according to the requirements, so that the warehouse system can flexibly operate, the normal operation cannot be influenced by the device failure of a certain link, namely, the operation can still be continuously maintained when a certain device fails, and the goods picking operation can be carried out.
The intelligent warehouse sorting scheme has the advantages that the corresponding equipment can be scheduled to participate in work according to the quantity of the goods, the working capacity of the equipment can be matched with the quantity demand of the goods, the corresponding equipment can be distributed according to the quantity of the goods of the order, the power consumption of the equipment is reduced, limited manual operation is fully utilized, the condition that the limited supply and demand of the operation is insufficient or the operation of the equipment is excessive to cause energy waste due to insufficient equipment cannot be caused, and the intelligent warehouse sorting scheme can be used for meeting the quantity demand of the order.
Drawings
Fig. 1 is a schematic structural diagram of an automated warehouse system with an efficient and convenient layout structure according to the present invention;
fig. 2 is a schematic structural view of a high-level forklift according to the present invention;
fig. 3 is a schematic structural view of a stacking manipulator according to the present invention;
fig. 4 is a schematic structural view of a wrapping machine according to the present invention;
fig. 5 is a schematic structural view of a slant balance sorting machine according to the present invention;
fig. 6 is a schematic structural view of a tray robot according to the present invention;
FIG. 7 is a schematic structural diagram of a code disc disassembling machine according to the present invention;
fig. 8 is a schematic structural view of the whole pallet according to the present invention.
In the figure:
a warehouse room 1; a shelf area 101; an automatic operation area 102; a warehouse partition wall 103; a warehouse door opening 104;
a goods shelf 2; a high-order forklift 3; a stacking manipulator 4; a conveyor line 5; a tray robot 6;
a telescopic conveyor line 7; a code disc disassembling machine 8; a skew balance sorter 9; winding a film wrapping machine 10;
a transport vehicle parking area 11; a container truck 12; a tray 13.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following embodiments.
The utility model discloses a high-efficient convenient layout structure's automatic access warehouse system, as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7 and fig. 8, including 1 between the warehouse, goods shelves 2, high-order fork truck 3, pile up neatly machinery hand 4, transfer chain 5, tray robot 6, flexible transfer chain 7, code wheel dish machine 8 of tearing open, oblique balance sorting machine 9, winding film wrapping machine 10, haulage vehicle berth district 11 and container freight train 12. The positional connection relationship of the respective device structures is described in detail below with reference to the drawings.
The warehouse room 1, as shown in fig. 1, includes a shelf area 101 for placing shelves and an automatic operation area 102 at the side of the shelf area 101, the automatic operation area 102 is a working area for arranging and transporting stored goods and taken out goods, the transportation vehicle parking area 11 is outside the automatic operation area 102 for parking the container truck 12, the goods can be directly connected with the container truck 12 for entering and taking out, the transportation distance can be shortened, the labor can be reduced, and the energy can be saved, in this embodiment, as shown in the figure, the warehouse room 1 is an indoor space, a warehouse partition wall 103 is arranged between the transportation vehicle parking area 11 and the automatic operation area 102, in order to facilitate the direct connection between the warehouse room 1 and the container truck 12, the warehouse partition wall 103 can be provided with a warehouse door hole 104 for connection and communication, the warehouse partition wall 103 is also beneficial to the management of the warehouse, dust reduction, environmental pollution and the like, however, the present invention is not limited to this, and may be directly open-type connected.
The goods shelves 2 are arranged on the goods shelf area 101 and used for placing goods, in the embodiment, preferably, the goods shelves 2 in the goods shelf area 101 are arranged in a mode that the channels between the goods shelves 2 are perpendicular to the warehouse partition wall 103, and because the automatic operation area 102 is arranged on the same side of the warehouse room 1 in the structure, the arrangement mode of the goods shelves 2 with the structure can facilitate operation, shorten the transportation distance, and is efficient and energy-saving.
The high-order forklift 3 is mainly movable between the shelf area 101 and the automatic operation area 102 for transporting whole pallets, and is suitable for an operation device capable of realizing automatic navigation due to the realization of an automatic effect, for example, the high-order forklift can be combined with an existing AGV navigation vehicle capable of realizing automatic navigation, obstacle avoidance and other functional devices (the AGV vehicle can inquire related information on the network, and some automatic transportation applications are applied to similar devices, and the devices are easy to manufacture for technicians in the field, and are not described in detail here), so that the operations such as artificial unmanned transportation, action and the like are replaced.
Automatic pile up neatly machinery hand 4 is in the operation of automatic operation district 102, and it is a existing equipment, can directly purchase on the market and obtain, as the structure shown in the figure, this kind of machinery hand is comparatively ripe technical product in the manipulator field, just its mechanical structure and theory of operation are no longer described in detail in this embodiment, and it is in the utility model provides an on the usage is put things in good order into whole support goods or will put in good order whole support goods and take out single case goods and place and the transfer chain 5 with whole support goods.
The coded disc detaching machine 8 is used for receiving the trays, the trays are transported by the tray robot 6 to be input, received and output in use, the wrapping film machine 10 is used for winding the whole pallets stacked on the coded disc detaching machine 8 in a rotating mode to prevent the whole pallets from falling and uncovering the whole pallets wrapped by the wrapping film to remove the wrapping film, and the tray robot 6 transports the pallets between the stacking station and the coded disc detaching machine 8; the inclined balance wheel sorting machine 9 has a steering function and can realize connection between two different transport directions, namely, two transport lines in different transport directions of the equipment are arranged, the equipment can be conveyed from one transport line to the other transport line under the connecting steering function of the equipment, and certainly, the equipment can not be conveyed as one transport line.
The telescopic conveying line 7 is used for conveying goods by the conveying line 5 with one end connected, the other end of the telescopic conveying line extends to a stop area of a transport vehicle, the telescopic conveying line is telescopic and directly penetrates into the container truck 12, the telescopic conveying line 7 with the warehouse partition wall 103 between the warehouses 1 penetrates out from a warehouse door hole 104 in the warehouse partition wall 103, if an angle difference exists between the telescopic conveying line 7 and the conveying direction of the conveying line 5, the conveying connection can be realized by arranging the inclined balance wheel sorting machine 9 between the telescopic conveying line 7 and the conveying line 5.
The conveying line 5 is arranged on the automatic operation area 102 and is used for input or output conveying of single-box goods during goods storing and taking, in order to achieve and better realize the beneficial effects, the conveying line 5 is an annular conveying line, as shown in the figure, the conveying line is a runway-shaped annular conveying line, and comprises two sections of parallel straight line sections and two sections of arc sections, two ends of the two straight line sections are respectively connected, the conveying length of the conveying line is increased due to the structure arrangement, the operation stations for goods storing and taking are convenient to increase, in addition, the annular conveying line can be one or more, a plurality of the conveying lines can be connected through the inclined balance wheel sorting machine 9 to form a combined conveying line, two arc sections between every two adjacent annular conveying lines can be connected through the inclined balance wheel sorting machine to form a combined conveying line, and each annular conveying line can be simultaneously connected with one or more telescopic conveying lines 7, as shown in the figure, a plurality of telescopic conveyor lines 7 are connected on the straight section of each annular conveyor line, so that the connection transportation with a plurality of transport cars can be carried out simultaneously.
In this embodiment, as shown in the drawing, a plurality of winding film wrapping machines 10 are uniformly arranged on one side of the combined conveying line facing the rack area 101, each winding film wrapping machine 10 is correspondingly provided with one stacking manipulator 4, the stacking machine 8 is arranged between the combined conveying line and the warehouse partition wall 103, one stacking machine 8 is arranged between every two winding film wrapping machines 10, and the tray robot 6 runs between the stacking machine 8 and the winding film wrapping machines 10 and can directly move under the conveying line 5, so that the movement range between the movable devices in the system is less likely to collide and conflict, and the purpose of improving efficient operation can be achieved. A connection port of the tray robot 6 can be arranged on a rotating disc where the tray 13 of the winding film wrapping machine 10 is arranged, and the tray robot 6 can place the tray 13 or take away the tray 13 from the rotating disc of the winding film wrapping machine 10 through the connection port. Meanwhile, a connecting port of the tray robot 6 is arranged on the code disc tray detaching machine 8, and the tray robot 6 can place the tray 13 or take away the tray 13 from the code disc tray detaching machine 8 through the connecting port, so that the automatic storage, automatic tray detaching and transportation of the tray 13 are realized.
Thereby can realize participating in work according to the corresponding equipment of goods volume dispatch through above-mentioned structure, the shape structure and the number of above-mentioned annular transfer chain can be according to actual warehouse size, goods product size, factors such as daily access input output volume consider come concrete setting, for example can be when receiving goods and shipment volume are big, the corresponding equipment of pairing of each transfer chain is played simultaneously and the work of receiving goods and shipment is carried out, simultaneously, also can avoid when single annular transfer chain trouble, all the other two transfer chains still normally work, can guarantee the normal work of system. On the other hand, the three annular conveying lines can also directly and independently work and can also work in a cooperative mode, and the three annular conveying lines can flexibly adapt to the goods entering and exiting of different goods quantities. In addition, the above structure is a preferred embodiment in this embodiment, in practical application, some adjustments may be made according to the actual situation of the warehouse field, such as the shelf placement mode, the equipment working position, the structural shape of the conveying line, and the like, for example, some smaller warehouse rooms have lower goods entry and exit flow rates, the conveying line may be set to be single or in other shapes, the occupied area may be reduced, and the system energy consumption may be reduced.
A feasible operation manner of the automated warehouse accessing system with the above preferred layout structure of the present embodiment is briefly described below, and the operation manner of the automated warehouse accessing system can be matched with the automated warehouse accessing system formed by the WCS system, the WCS system and the scheduling system, which are protection objects of the present application and will not be described here.
When receiving goods, the tray robot 6 conveys the tray 13 from the code disc tray disassembling machine 8 to a stacking area (the stacking area can be directly an area of the winding film wrapping machine 10), and places the tray 13 on a rotating disc (a disc at the bottom in the drawing) of the winding film wrapping machine 10. The container truck 12 is parked in the transportation vehicle parking area 11 and the truck doors of the container truck 12 are opened to correspondingly face the warehouse door opening 103; the telescopic conveying line 7 can extend to enter a carriage of the container truck 12, goods in the truck can be manually stacked on the telescopic conveying line 7, the telescopic conveying line 7 and the annular conveying line, vertical conveying is carried out between the telescopic conveying line 7 and the annular conveying line in a drawing and is connected through the inclined balance wheel sorting machine 9, and the goods are conveyed to the annular conveying line from the telescopic conveying line 7. When goods are conveyed to a position close to the stacking manipulator 4, the stacking manipulator 4 obtains signals and grabs the tray 13 stacked on the winding film wrapping machine 10, and after the goods are stacked according to the stacking rule, the winding film wrapping machine 10 wraps the whole goods (shown in the figure) in a film manner, so that the goods are prevented from toppling. The winding film wrapping machine 10 wraps up the membrane and accomplishes, and high-order fork truck 3 advances to the pile up neatly district and gets to insert the whole goods that hold in the palm and carry corresponding goods shelves position, puts on corresponding goods shelves, accomplishes the receipts goods promptly.
When the goods are delivered, the high-position forklift 3 to the goods shelf 2 are forked to take off the whole-pallet goods and put on the winding film wrapping machine 10 to remove the film, the stacking mechanical arm 4 obtains a signal to grab the goods from the whole-pallet goods and put on the annular conveying line, the goods are conveyed to the connecting port with the telescopic conveying line 7 through the annular conveying line, the goods are distributed to the specified telescopic conveying line 7 through the inclined balance wheel sorting machine 9, the goods are conveyed to the carriage through the telescopic conveying line 7, the goods are delivered out of the warehouse, and after the goods are taken out of the whole-pallet goods, the pallet 13 is conveyed to the disc stacking machine 8 through the tray robot 6 from the bottom space of the annular conveying line.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications made by those skilled in the art should not be construed as departing from the scope of the present invention.
Claims (8)
1. The utility model provides a high-efficient convenient layout structure's automatic access warehouse system which characterized in that: including between warehouse, goods shelves, high-order fork truck, pile up neatly machinery hand, transfer chain, tray robot, flexible transfer chain and code wheel tear a set machine open, including goods shelves district and automatic operation district between the warehouse, goods shelves are laid in goods shelves district, and the activity of high-order fork truck is in goods shelves district and automatic operation district, high-order fork truck, automatic pile up neatly machinery hand, transfer chain, tray robot, flexible transfer chain and code wheel tear a set machine and set up in the automatic operation district, the one end and the transfer chain of flexible transfer chain are carried and are refuted, automatic pile up neatly machinery hand, tray robot and code wheel tear a set machine and set up and operate at the transfer chain side.
2. The automated warehouse access system of claim 1, wherein: the automated storage and retrieval warehouse system further comprises a transport vehicle parking area, and the other end of the telescopic conveyor line extends to the transport vehicle parking area.
3. The automated warehouse access system of claim 2, wherein: the automatic operation district is equipped with the warehouse partition wall between the district with haulage vehicle stops, be equipped with the warehouse door opening on the warehouse partition wall and supply flexible transfer chain to wear out.
4. An automated warehouse system with efficient and convenient layout according to any of claims 1 to 3, wherein: the telescopic conveying line and the conveying line are connected through an inclined balance wheel sorting machine.
5. The automated warehouse access system of claim 4, wherein: the conveying line is an annular conveying line and is simultaneously connected with one or more telescopic conveying lines; or the conveying lines are a plurality of annular conveying lines, each annular conveying line is simultaneously connected with one or more telescopic conveying lines, and the plurality of annular conveying lines are connected through an inclined balance wheel sorting machine to form a combined conveying line.
6. An automated warehouse system with efficient and convenient layout according to any of claims 1 to 3, wherein: the automatic storage and retrieval warehouse system further comprises a winding film wrapping machine arranged on the side edge of the conveying line of the automatic operation area to operate.
7. The automated warehouse access system of claim 5, wherein: the automatic storage and retrieval warehouse system further comprises a winding film wrapping machine arranged on the side edge of the conveying line of the automatic operation area to operate.
8. The automated warehouse access system of claim 1, wherein: the automatic warehouse storing and taking system further comprises a transport vehicle parking area and a winding film wrapping machine arranged on the side edge of the automatic operation area conveying line to operate; the other end of the telescopic conveying line extends to a transport vehicle parking area; the telescopic conveying line and the conveying line are connected through an inclined balance wheel sorting machine; the conveying line is a plurality of annular conveying lines, and each annular conveying line is simultaneously connected with a plurality of telescopic conveying lines; a warehouse partition wall is arranged between the automatic operation area and the transport vehicle parking area, and a plurality of warehouse door openings through which the telescopic conveyor lines respectively penetrate are formed in the warehouse partition wall; the annular conveying line is a runway-shaped annular conveying line and comprises two parallel straight line sections and two arc sections connected to two ends of the two straight line sections respectively, each annular conveying line is connected side by side along the length direction of the straight line sections, the two arc sections between every two annular conveying lines are connected through an inclined balance wheel sorting machine to form a combined conveying line, the combined conveying line and a warehouse partition wall are arranged in parallel, goods shelves in the goods shelf area are arranged, a channel between the goods shelves is arranged in a mode perpendicular to the warehouse partition wall, a plurality of winding film wrapping machines are uniformly distributed on one side of the combined conveying line facing the goods shelf area, one winding film wrapping machine is correspondingly arranged on each winding film wrapping machine, the stacking mechanical arm is arranged between the combined conveying line and the partition wall, and one code disc tray dismounting machine is arranged between every two winding film wrapping machines.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201921699138.XU CN211197456U (en) | 2019-10-11 | 2019-10-11 | Automatic warehouse storing and taking system with efficient and convenient layout structure |
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| CN201921699138.XU CN211197456U (en) | 2019-10-11 | 2019-10-11 | Automatic warehouse storing and taking system with efficient and convenient layout structure |
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| CN211197456U true CN211197456U (en) | 2020-08-07 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110540000A (en) * | 2019-10-11 | 2019-12-06 | 福建（泉州）哈工大工程技术研究院 | Automatic warehouse storing and taking system with efficient and convenient layout structure |
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- 2019-10-11 CN CN201921699138.XU patent/CN211197456U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110540000A (en) * | 2019-10-11 | 2019-12-06 | 福建（泉州）哈工大工程技术研究院 | Automatic warehouse storing and taking system with efficient and convenient layout structure |
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