CN211185833U - Device for humidifying tobacco leaves by utilizing damp and hot air of curing barn - Google Patents
Device for humidifying tobacco leaves by utilizing damp and hot air of curing barn Download PDFInfo
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- CN211185833U CN211185833U CN201922003598.0U CN201922003598U CN211185833U CN 211185833 U CN211185833 U CN 211185833U CN 201922003598 U CN201922003598 U CN 201922003598U CN 211185833 U CN211185833 U CN 211185833U
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Abstract
The utility model discloses an utilize device of roast room damp and hot air moisture regain tobacco leaf, collect room, breather pipe I, breather pipe II including damp and hot air, damp and hot air is collected the room and is passed through the hydrofuge mouth intercommunication of breather pipe I and roast room, damp and hot air is collected the room and is passed through breather pipe II and roast room's air intake intercommunication, be provided with vent I with the outside air intercommunication on the breather pipe I, be provided with vent II with the outside air intercommunication on the breather pipe II, correspond respectively on vent I and the vent II and be provided with control valve I, control valve III, be provided with control valve II on the breather pipe I between vent I and damp and hot air collection room, be provided with control valve IV on the breather pipe II between vent II and damp and hot air collection room. The utility model discloses utilize roast room fixation phase exhaust damp and hot air cycle in tobacco leaf back moisture period, practiced thrift the consumption of water resource and heat source for the tobacco leaf toasts the production progress, has improved equipment operating efficiency.
Description
Technical Field
The utility model belongs to the technical field of the tobacco baking equipment, concretely relates to simple structure, use convenient, with low costs, the device of the humid hot air conditioning tobacco leaf in roast room of low energy consumption.
Background
The method comprises the following steps of collecting fresh tobacco leaves, baking the fresh tobacco leaves in a bulk curing barn, and after a yellowing period, a color fixing period and a drying period, the moisture content of the tobacco leaves is generally 5-8%, so that the tobacco leaves are easy to break if being directly taken out of the curing barn, the yield and the quality of the tobacco leaves are reduced, and the loss is large. In order to solve the problem of low water content of the baked tobacco leaves, the baked tobacco leaves must be subjected to moisture regain treatment to enable the water content of the tobacco leaves to reach 14-18%, meanwhile, the tobacco leaves are soft, tough and easy to loosen by increasing the temperature, the crushing loss in the tobacco leaf processing process is reduced, and the green miscellaneous gas and other bad smell of the tobacco leaves can be reduced to some extent after moisture regain, so that the tobacco shred making quality is improved.
At present, natural moisture regain and forced moisture regain are available as moisture regain methods. And (4) natural moisture regaining, namely after the tobacco leaves are baked, opening the door of the baking room and regaining moisture by virtue of dew at night. The method has the problems of long time, unstable moisture of tobacco leaves, serious breakage, low efficiency and the like during the moisture return. The forced moisture regaining mode is carried out by adopting a moisture regaining machine, and comprises cold water moisture regaining and steam moisture regaining, although the moisture regaining machine has the advantages of convenient operation, better atomization effect, time and labor saving and is popular with tobacco growers. However, when the tobacco leaves are subjected to cold water moisture regain, the water absorption of the tobacco leaves is seriously reduced in a low-temperature environment, the moisture regain effect is poor, the combustibility of cigarettes made of the tobacco leaves subjected to moisture regain is poor, and the tar content generated during the burning of the cigarettes is high. The steam dampening is to evaporate water into steam at high temperature, and the steam is dampened through the air inlet, which requires a large amount of energy consumption and has higher cost. In addition, forced moisture regain among the prior art is usually to place the damping machine in the roast room, transfers the fan to reversing and remoistens, and the damping machine is in the work of higher humidity environment this moment, has significantly reduced its life, and because the damping machine atomizing export is close to the tobacco leaf, leads to local humidity too big, has caused partial tobacco leaf to regain excessively, has influenced tobacco leaf quality.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a simple structure, use convenient, with low costs, the low energy consumption utilize the device of roast room damp and hot air conditioning tobacco leaf.
The purpose of the utility model is realized like this: collect room, breather pipe I, breather pipe II including damp and hot air, damp and hot air collects the room and passes through the hydrofuge mouth intercommunication of breather pipe I and roast room, damp and hot air collects the room and passes through the air intake intercommunication of breather pipe II and roast room, be provided with the blow vent I with the outside air intercommunication on the breather pipe I, be provided with the blow vent II with the outside air intercommunication on the breather pipe II, correspond respectively on blow vent I and the blow vent II and be provided with control valve I, control valve III, be provided with control valve II between blow vent I and damp and hot air collection room on the breather pipe I, be provided with control valve IV on breather pipe II between blow vent II and damp and hot air collection room.
The utility model has the advantages that:
1. the utility model discloses a set up damp and hot air collection room outside the baking house alone, tobacco leaf yellowing phase and the exhaust damp and hot air of stationary phase are stored in damp and hot air collection room in with the baking house through breather pipe and valve, and in the damp and hot air that the moisture regain phase after the tobacco leaf toasts and collect the room and store returns the baking house, not only very big reduction the consumption of water resource, damp and hot air also provides partly heat, the energy loss of moisture regain phase has been reduced, the tobacco leaf toasts the production progress, the equipment operating efficiency is improved.
2. The moist and hot air collecting chamber, the vent pipe and the valve are independently arranged outside the curing barn, and relevant equipment and facilities can be in a natural environment, so that the service life can be effectively prolonged compared with the prior art that the moisture regaining machine is arranged in a moist and hot environment; and also be convenient for with one set the utility model discloses with realize the intercommunication between the roast room crowd in a plurality of roast rooms, can be with the roast room intercommunication of the roast room of a large amount of hydrofuges and moisture regain to realize low energy consumption, even no energy consumption moisture regain is handled, cost of ownership and use cost are lower.
3. The utility model discloses the leading-in roast room of damp and hot air that the room was stored is collected to damp and hot air in the conditioning phase, drawback when consequently can avoiding traditional cold water to regain moisture carries out the conditioning with damp and hot air moreover and diffusion effect when also can avoiding spraying to regain moisture among the prior art is limited, the poor problem of conditioning degree of consistency.
Drawings
FIG. 1 is a schematic view of the structure principle of the present invention;
in the figure: 1-a humid and hot air collecting chamber, 2-an air pipe I, 3-an air pipe II, 4-a controller, 5-a baking room, 6-a moisture exhaust port, 7-an air inlet, 8-an air vent I, 9-an air vent II, 10-a control valve I, 11-a control valve II, 12-a control valve III, 13-a control valve IV, 14-a temperature and humidity sensor, 15-an air vent III, 16-a control valve V, 17-a fan, 18-a water tank, 19-a water supply pipe, 20-a water valve and 21-a heater.
Detailed Description
The present invention is further described with reference to the following drawings and examples, but the present invention is not limited thereto in any way, and any modification or improvement based on the teaching of the present invention is within the protection scope of the present invention.
As shown in fig. 1, the utility model discloses a room 1, breather pipe I2, breather pipe II 3 are collected to damp and hot air, damp and hot air is collected room 1 and is passed through breather pipe I2 and roast 6 intercommunications in the hydrofuge mouth of room 5, damp and hot air is collected room 1 and is passed through breather pipe II 3 and roast 7 intercommunications in the air intake of room 5, be provided with on the breather pipe I2 with the blow vent I8 of outside air intercommunication, be provided with on the breather pipe II 3 with the blow vent II 9 of outside air intercommunication, it is provided with control valve I10, control valve III 12 to correspond respectively on blow vent I8 and the blow vent II 9, be provided with control valve II 11 on breather pipe I2 between blow vent I8 and damp and hot air collection room 1, be provided with control valve IV 13 on breather pipe II 3 between blow vent II 9 and damp and hot air collection room 1.
The utility model discloses still include the controller 4 of being connected with control valve I10, control valve II 11, control valve III 12 and the IV 13 electricity of control valve respectively.
A heat accumulating type heat exchanger is arranged in the humid and hot air collecting chamber 1, and an inlet and an outlet of the heat accumulating type heat exchanger are respectively communicated with a vent pipe I2 and a vent pipe II 3.
The outer walls of the humid and hot air collecting chamber 1, the vent pipe I2 and the vent pipe II 3 are respectively provided with a heat insulating layer.
And a temperature and humidity sensor 14 electrically connected with the controller 4 is arranged at the end of the air inlet 7 of the air pipe II 3.
One end that room 1 was collected to damp and hot air was kept away from to breather pipe I2 communicates with the hydrofuge mouth 6 of a plurality of roast room 5 respectively, the one end that room 1 was collected to damp and hot air was kept away from to breather pipe II 3 communicates with air intake 7 of a plurality of roast room 5 respectively, breather pipe I2 sets up between the hydrofuge mouth 6 of blow vent I8 and a plurality of roast room 5 to correspond and is provided with a plurality of valves, breather pipe II 3 sets up between blow vent II 9 and the air intake 7 of a plurality of roast room 5 to correspond and is provided with a plurality of valves.
And a vent hole III 15 communicated with the outside air is arranged between the hot and humid air collection chamber 1 and the control valve II 11 on the vent pipe I2, and the vent hole III 15 is provided with a control valve V16 electrically connected with the controller 4.
And a fan 17 electrically connected with the controller 4 is arranged between the humid and hot air collection chamber 1 and the vent hole III 15 on the vent pipe I2.
A water supply pipe 19 communicated with the water tank 18 is arranged on the outlet end or the inlet end of the heat accumulating type heat exchanger, and a water valve 20 electrically connected with the controller 4 is arranged on the water supply pipe 19.
The water supply pipe 19 extends into the outlet end or the inlet end of the regenerative heat exchanger and an atomizer is arranged on the end surface.
The water tank 18 or the water supply pipe 19 is provided with a heater 21.
The utility model discloses theory of operation and working process:
the utility model discloses a set up damp and hot air collecting chamber outside roast room alone, store the humid and hot air that tobacco leaf yellowing stage and fixation phase discharge in roast room in the humid and hot air collecting chamber through breather pipe and valve, and the humid and hot air that the humid and hot air collecting chamber stores returns in roast room in the moisture regain period after the tobacco leaf is toasted, not only greatly reduced the consumption of water resource, and the humid and hot air also provides a part of heat, reduced the energy loss in moisture regain period, accelerated the tobacco leaf toasts the production progress, improved equipment operating efficiency; because the humid and hot air collecting chamber, the vent pipe and the valve are independently arranged outside the curing barn, relevant equipment and facilities can be in a natural environment, and compared with the prior art that the moisture regaining machine is arranged in a humid and hot environment, the service life can be effectively prolonged; the moist and hot air stored in the moist and hot air collecting chamber is guided into the curing barn in the moisture regain period, so that the defects of the traditional cold water moisture regain process can be avoided, and the problems of limited diffusion effect and poor moisture regain uniformity in the prior art during spray moisture regain can also be avoided by using the moist and hot air for moisture regain. And furthermore, the control valve I, the control valve II, the control valve III and the control valve IV are electrically connected with one another, so that the control valves can be automatically closed in time according to the baking process of the baking room, and the automatic storage and the moisture regain introduction of the damp and hot air are realized. Furthermore, a temperature and humidity sensor electrically connected with the controller is arranged at the air inlet end of the air pipe II, the controller monitors the temperature and humidity in the curing barn through the temperature and humidity sensor, the opening size of each control valve can be automatically adjusted, and high-quality moisture regain automatic control is achieved. Still further, the breather pipe passes through the valve respectively with a plurality of roast rooms intercommunication, thereby realize one set the utility model discloses with realize the intercommunication between the roast room crowd in a plurality of roast rooms, can be with the roast room intercommunication of the roast room of a large amount of hydrofuges and moisture regain to realize low energy consumption, even no energy consumption moisture regain is handled, and cost of ownership and use cost are lower. Furthermore, a heat accumulating type heat exchanger communicated with the vent pipe is arranged in the hot air collecting chamber, so that the damp and hot storage capacity of the hot air collecting chamber can be further enhanced, and the resource utilization capacity is effectively improved. Furthermore, a vent hole III and a control valve V which are communicated with the outside air are arranged between the hot and humid air collecting chamber and the control valve II on the vent pipe I, so that the air is provided through the vent hole III to bring the hot and humid energy of the heat accumulating type heat exchanger into the curing barn during the moisture returning. Still further, be provided with the fan of being connected with the controller electricity on breather pipe I between humid hot air collecting chamber and blow vent III, can further strengthen heat accumulation formula heat exchanger transduction efficiency through the fan to improve the efficiency of regaining damp. Furthermore, a water supply pipe communicated with the water tank is arranged at the outlet end or the inlet end of the heat accumulating type heat exchanger, the water supply pipe extends into the outlet end or the inlet end of the heat accumulating type heat exchanger, an atomizer is arranged on the end surface of the water supply pipe, and a heater is arranged on the water tank or the water supply pipe; the water supply device is added to supplement the shortage of the water stored in the heat accumulating type heat exchanger, and the heater is added to maintain the temperature in the curing barn by heating the water supply, so that a suitable moisture regaining environment is formed, and the quality of the tobacco leaves after moisture regaining is improved. To sum up, the utility model has the characteristics of simple structure, use convenient, with low costs, low energy consumption.
As shown in fig. 1, when the device is in operation, if the tobacco leaves in the curing barn 5 are in the yellowing stage and the fixing stage, the controller 4 controls the control valve i 10 and the control valve iii 12 to open through instructions, and controls the control valve ii 11 and the control valve iv 13 to close at the same time, so as to ensure that the gas in the curing barn 5 is normally exchanged with the outside; when the tobacco leaves in the curing barn 5 reach the color fixing period for moisture removal, the controller 4 controls the opening of the control valve II 11 and the control valve III 12 through instructions, and controls the closing of the control valve I10 and the control valve IV 13 at the same time, and at the moment, the hot and humid air discharged from the curing barn 5 is conveyed to the hot and humid air collection chamber 1 through the air pipe I2 for storage. When the tobacco leaves in the curing barn 5 are in the moisture returning period, the controller 4 controls the control valve I10 and the control valve IV 13 to be opened through instructions, and controls the control valve II 11 and the control valve III 12 to be closed at the same time, so that the hot and humid air in the hot and humid air collecting chamber 1 is conveyed into the curing barn 5 through the vent pipe II 3. When the humidity is regained, the temperature and humidity in the curing barn 5 are measured through the temperature and humidity sensor 14, when the temperature and humidity do not meet the temperature and humidity requirement in the regaining period, the controller 4 controls the water valve 20 on the water supply pipe 19 to be opened, controls the fan 17 to operate, atomizes the water in the water tank 18 and inputs the atomized water into the curing barn 5, and can control the heater 21 to heat the supplied water if necessary, so that the temperature and humidity of the thermometer in the curing barn 5 are supplemented.
Claims (10)
1. A device for utilizing humid and hot air of a curing barn to regain moisture of tobacco leaves is characterized by comprising a humid and hot air collecting chamber (1), an air pipe I (2) and an air pipe II (3), wherein the humid and hot air collecting chamber (1) is communicated with a moisture discharging port (6) of the curing barn (5) through the air pipe I (2), the humid and hot air collecting chamber (1) is communicated with an air inlet (7) of the curing barn (5) through the air pipe II (3), the air pipe I (8) communicated with the external air is arranged on the air pipe I (2), the air pipe II (3) is provided with an air vent II (9) communicated with the external air, the air vent I (8) and the air vent II (9) are respectively and correspondingly provided with a control valve I (10) and a control valve III (12), the control valve II (11) is arranged on the air pipe I (2) between the air vent I (8) and the humid and hot air collecting chamber (1), and a control valve IV (13) is arranged on the vent pipe II (3) between the vent hole II (9) and the damp and hot air collecting chamber (1).
2. The device for remoistening tobacco leaves by utilizing humid and hot air of a curing barn according to claim 1, further comprising a controller (4) electrically connected with the control valve I (10), the control valve II (11), the control valve III (12) and the control valve IV (13), respectively.
3. The device for conditioning tobacco leaves by utilizing the moist and hot air of the curing barn according to claim 2, wherein a regenerative heat exchanger is arranged in the moist and hot air collecting chamber (1), and the inlet and outlet of the regenerative heat exchanger are respectively communicated with the air pipe I (2) and the air pipe II (3).
4. The device for conditioning the tobacco leaves by utilizing the humid and hot air of the curing barn according to claim 3, wherein the air pipe II (3) is provided with a temperature and humidity sensor (14) at the end of the air inlet (7) and electrically connected with the controller (4).
5. The device for utilizing the humid and hot air of the flue-curing barn to humidify the tobacco leaves according to claim 3, wherein one end of the vent pipe I (2) far away from the humid and hot air collecting chamber (1) is respectively communicated with the moisture discharging ports (6) of the flue-curing barns (5), one end of the vent pipe II (3) far away from the humid and hot air collecting chamber (1) is respectively communicated with the air inlets (7) of the flue-curing barns (5), the vent pipe I (2) is correspondingly provided with a plurality of valves between the vent port I (8) and the moisture discharging ports (6) of the flue-curing barns (5), and the vent pipe II (3) is correspondingly provided with a plurality of valves between the vent port II (9) and the air inlets (7) of the flue-curing barns (5).
6. The device for conditioning tobacco leaves by utilizing the hot and humid air of the curing barn according to claim 3, 4 or 5, wherein the air pipe I (2) is provided with an air vent III (15) communicated with the outside air between the hot and humid air collecting chamber (1) and the control valve II (11), and the air vent III (15) is provided with a control valve V (16) electrically connected with the controller (4).
7. The device for conditioning tobacco leaves by utilizing the moist and hot air of the curing barn according to claim 6, wherein a fan (17) electrically connected with the controller (4) is arranged on the air pipe I (2) between the moist and hot air collecting chamber (1) and the air vent III (15).
8. The device for utilizing the humid and hot air of the flue-curing barn to humidify the tobacco leaves according to claim 6, wherein a water supply pipe (19) communicated with a water tank (18) is provided at the outlet end or the inlet end of the regenerative heat exchanger, and a water valve (20) electrically connected with the controller (4) is provided on the water supply pipe (19).
9. The device for conditioning tobacco leaves using hot and humid air of a curing barn according to claim 8, wherein the water supply pipe (19) extends into the outlet end or the inlet end of the regenerative heat exchanger and the end surface is provided with an atomizer.
10. The apparatus for conditioning tobacco leaves using hot and humid air of a curing barn according to claim 8, wherein a heater (21) is provided on the water tank (18) or the water supply pipe (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922003598.0U CN211185833U (en) | 2019-11-19 | 2019-11-19 | Device for humidifying tobacco leaves by utilizing damp and hot air of curing barn |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922003598.0U CN211185833U (en) | 2019-11-19 | 2019-11-19 | Device for humidifying tobacco leaves by utilizing damp and hot air of curing barn |
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| Publication Number | Publication Date |
|---|---|
| CN211185833U true CN211185833U (en) | 2020-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922003598.0U Active CN211185833U (en) | 2019-11-19 | 2019-11-19 | Device for humidifying tobacco leaves by utilizing damp and hot air of curing barn |
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| CN (1) | CN211185833U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114145484A (en) * | 2022-01-12 | 2022-03-08 | 红云红河烟草(集团)有限责任公司 | Damage-proof protection type feeding device for tobacco shredding |
-
2019
- 2019-11-19 CN CN201922003598.0U patent/CN211185833U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114145484A (en) * | 2022-01-12 | 2022-03-08 | 红云红河烟草(集团)有限责任公司 | Damage-proof protection type feeding device for tobacco shredding |
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