CN205492403U - High hot -blast device subassembly that completes of backheat - Google Patents

High hot -blast device subassembly that completes of backheat Download PDF

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Publication number
CN205492403U
CN205492403U CN201620181291.3U CN201620181291U CN205492403U CN 205492403 U CN205492403 U CN 205492403U CN 201620181291 U CN201620181291 U CN 201620181291U CN 205492403 U CN205492403 U CN 205492403U
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air
valve
pipe
backheat
hot air
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苏中强
马军辉
王碧林
朱跃进
程刚
苏渊卉
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Zhejiang Hongwuhuan Tea Equipment Ltd By Share Co ltd
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Zhejiang Hongwuhuan Tea Equipment Ltd By Share Co ltd
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Abstract

本实用新型公开了一种回热高热风杀青装置组件,包括杀青机、升温炉和将升温炉内热气输送至杀青机内的高压装置,高压装置包括进气管,杀青机包括滚筒箱,所述滚筒箱表面设有出风口,所述出风口设有回风管,所述回风管连接出风口和进气管,所述回风管上设有支管,回风管上还设有控制气流进入支管或进气管的阀门。本实用新型可以将出风口处的余热进行回收,回收后的余热可以经由升温炉进行重新升温加热用于干燥,也可通向其他区域,用于其他加热需求,极大的降低能源消耗。

The utility model discloses a heat-recovering high-hot-air de-greening device assembly, which comprises a de-greening machine, a heating furnace and a high-pressure device for transporting hot air in the heating furnace to the de-greening machine. The high-pressure device includes an air intake pipe, and the de-greening machine includes a roller box. The surface of the drum box is provided with an air outlet, and the air outlet is provided with a return air pipe, and the air return pipe is connected to the air outlet and the air intake pipe. Valves for branch or intake pipes. The utility model can recover the waste heat at the air outlet, and the recovered waste heat can be reheated for drying through the heating furnace, and can also be led to other areas for other heating needs, which greatly reduces energy consumption.

Description

一种回热高热风杀青装置组件A reheating high hot air cleaning device component

技术领域technical field

本实用新型涉及制茶设备,它是一种回热高热风杀青装置组件。The utility model relates to tea-making equipment, which is a component of a regenerating high-hot air cleaning device.

背景技术Background technique

杀青,主要目的是通过高温破坏和钝化鲜叶中的氧化酶活性,抑制鲜叶中的茶多酚等的酶促氧化,防止烘干过程中变色。同时散发青臭味,促进良好香气的形成。The main purpose of greening is to destroy and passivate the oxidase activity in fresh leaves by high temperature, inhibit the enzymatic oxidation of tea polyphenols in fresh leaves, and prevent discoloration during drying. At the same time, it emits green odor and promotes the formation of good aroma.

杀青机械多采用微波杀青机、滚筒杀青机、燃气炒青机和高热风杀青机。Most of the fixing machines use microwave fixing machines, drum fixing machines, gas frying machines and high hot air fixing machines.

本实用新型中提到的杀青机是高热风杀青机,高热风杀青机包括有滚筒箱、滚筒和加热装置,滚筒壁为网板状类似于洗衣机内部的网板,加热装置的炉火在鼓风装置的作用下产生干燥的热风,滚筒箱的顶部设有供湿热风的出风口,热风进入到滚筒内部并将湿气从出风口带出,达到快速杀青的目的。The de-enzyming machine mentioned in the utility model is a high-hot air de-enzyme machine. The high-heat-air de-enzyme machine includes a drum box, a drum and a heating device. Dry hot air is generated under the action of the wind device. The top of the drum box is provided with an air outlet for humid hot air. The hot air enters the inside of the drum and takes the moisture out from the air outlet to achieve the purpose of quick cleaning.

如图1和图2所示,高热风杀青装置除了杀青机1,还有升温炉2和高压装置3,升温炉2与高压装置3和杀青机1均连通,高压装置3负责将升温炉内的热气输送至杀青机内,热干空气进入杀青机后,可用于茶叶的杀青工艺。As shown in Figure 1 and Figure 2, in addition to the green fixing machine 1, the high hot air cleaning device also has a heating furnace 2 and a high-pressure device 3. The heating furnace 2 is connected with the high-pressure device 3 and the cleaning machine 1. The hot air is transported to the de-enzyming machine, and the hot dry air can be used for the de-enzyming process of tea leaves after entering the de-enzyming machine.

普通的高热风杀青机存在一个余热利用不足的问题,从出风口出来的热风温度较高,直接排入空气中,首先会使得杀青机附近的工作环境变得湿热,其次热风内含有大量的余热,直接排放较为浪费。There is a problem of insufficient waste heat utilization in ordinary high-hot-air de-greening machines. The hot air coming out of the air outlet has a high temperature and is directly discharged into the air. First, it will make the working environment near the de-greening machine hot and humid, and secondly, the hot air contains a lot of waste heat. , direct discharge is more wasteful.

实用新型内容Utility model content

本实用新型的发明目的是为了解决杀青机出风口余热空气直接排出导致利用率过低的问题,提供一种回热高热风杀青装置组件,可以将出风口处的余热进行回收,回收后的余热可以经由升温炉进行重新升温加热用于干燥,也可通向其他区域,用于其他加热需求,极大的降低能源消耗。The purpose of the invention of this utility model is to solve the problem that the utilization rate is too low due to the direct discharge of waste heat air from the air outlet of the greening machine. It can be re-heated through the heating furnace for drying, and can also be passed to other areas for other heating needs, which greatly reduces energy consumption.

为了实现上述发明目的,本实用新型采用了以下技术方案:一种回热高热风杀青装置组件,包括杀青机、升温炉和将升温炉内热气输送至杀青机内的高压装置,高压装置包括进气管,杀青机包括滚筒箱,所述滚筒箱表面设有出风口,所述出风口设有回风管,所述回风管连接出风口和进气管,所述回风管上设有支管,回风管上还设有控制气流进入支管或进气管的阀门。In order to achieve the purpose of the above invention, the utility model adopts the following technical solutions: a reheating high-hot air cleaning device assembly, including a cleaning machine, a heating furnace and a high-pressure device that transports the hot gas in the heating furnace to the cleaning machine. The high-pressure device includes The trachea, the killing machine includes a drum box, the surface of the drum box is provided with an air outlet, and the air outlet is provided with a return air pipe, and the return air pipe is connected to the air outlet and the air intake pipe, and the return air pipe is provided with a branch pipe, The air return pipe is also provided with a valve to control the flow of air into the branch pipe or the intake pipe.

优选的,所述阀门包括第一阀门与第二阀门,所述第一阀门位于支管和进气管之间的回风管上,所述第二阀门位于支管上。Preferably, the valve includes a first valve and a second valve, the first valve is located on the return air pipe between the branch pipe and the intake pipe, and the second valve is located on the branch pipe.

优选的,升温炉顶部连接有热气管,热气管可以与进气管相连接,也可以于第一阀门至热气管之间的回风管的任一位置相连接。Preferably, a hot gas pipe is connected to the top of the heating furnace, and the hot gas pipe can be connected to the inlet pipe, or can be connected to any position of the return air pipe between the first valve and the hot gas pipe.

优选的,所述出风口设有密封罩,密封罩与滚筒箱外壁贴合,密封罩顶部连通有回风管。Preferably, the air outlet is provided with a sealing cover, the sealing cover is attached to the outer wall of the drum box, and the top of the sealing cover is connected with a return air pipe.

优选的,所述密封罩顶部设有集风罩,集风罩呈中空的台状,回风管通过集风罩与出风口连通。Preferably, an air collecting hood is provided on the top of the sealing cover, the air collecting hood is in the shape of a hollow table, and the return air pipe communicates with the air outlet through the air collecting hood.

优选的,所述密封罩与滚筒箱外壁铰接,密封罩上还设有方便抓握的把手。Preferably, the sealing cover is hinged to the outer wall of the drum box, and the sealing cover is also provided with a handle for easy grasping.

优选的,回热高热风杀青装置组件还包括提升机,所述杀青机包括入料口,入料口位于滚筒箱的正上方,入料口设有入料斗,入料斗与提升机相对应。Preferably, the regenerating high hot air de-greening device assembly also includes a hoist, the de-greening machine includes a material inlet, the material inlet is located directly above the drum box, the material inlet is provided with a hopper, and the hopper corresponds to the hoist.

与现有技术相比,采用了上述技术方案的回热高热风杀青装置组件,具有如下有益效果:Compared with the prior art, the heat recovery high hot air cleaning device assembly adopting the above technical solution has the following beneficial effects:

一、当阀门控制回风管内气流进入进气管时,通过回风管将出风口和进气管相连接,将经过干燥后排出的热风进行重新利用,进气管将这个带有余热的热风带入高压装置内,高压装置将热空气重新打入升温炉内,使热风能够更快速的得到加热,这种情况的热风可以减少升温炉内燃料的消耗,此种适用于对水分较低的茶叶进行干燥过程。1. When the valve controls the airflow in the return air pipe to enter the air intake pipe, the air outlet is connected to the air intake pipe through the air return pipe, and the hot air discharged after drying is reused, and the air intake pipe brings the hot air with residual heat into high pressure In the device, the high-pressure device injects hot air back into the heating furnace, so that the hot air can be heated more quickly. In this case, the hot air can reduce the fuel consumption in the heating furnace. This type is suitable for drying tea with low moisture process.

二、当阀门控制回风管内气流进入支管时,带有余热和湿气的空气于出风口内排出,在杀青机内正压的作用下,将带余热的空气挤压至支管内,支管通向其他加热设备,通过支管内带有余热的空气进行利用,例如用于管道烘干、加热温水等,此种适用于新鲜茶叶的杀青,由于新鲜茶叶中含有的水分较多,出风口出来的气体带有大量湿气,因此不适合重新通入升温炉内。2. When the valve controls the airflow in the return air pipe to enter the branch pipe, the air with waste heat and moisture will be discharged from the air outlet. To other heating equipment, use the air with waste heat in the branch pipe, such as for drying the pipeline, heating warm water, etc. This kind is suitable for the greening of fresh tea leaves. The gas contains a lot of moisture and is therefore unsuitable for recirculation into the heating furnace.

附图说明Description of drawings

图1为现有的高热风杀青装置实施例的结构示意图;Fig. 1 is the structural representation of existing high hot air degreening device embodiment;

图2为现有的高热风杀青装置实施例的结构示意图;Fig. 2 is the structural representation of existing high hot air degreening device embodiment;

图3为本实用新型回热高热风杀青装置组件实施例的结构示意图;Fig. 3 is a structural schematic diagram of an embodiment of the assembly of the regenerating high hot air cleaning device of the present invention;

图4为本实用新型回热高热风杀青装置组件实施例的结构示意图;Fig. 4 is a structural schematic diagram of an embodiment of the assembly of the regenerating high-hot air cleaning device of the present invention;

图5为本实用新型中密封罩的结构示意图;Fig. 5 is the structural representation of sealing cover in the utility model;

图6为本实用新型实施例中气流流动的示意图;Fig. 6 is the schematic diagram of air flow in the utility model embodiment;

图7为本实用新型实施例中气流流动的示意图。Fig. 7 is a schematic diagram of air flow in the embodiment of the present invention.

附图标记:1、杀青机;10、出风口;2、升温炉;20、热气管;3、高压装置;30、进气管;4、密封罩;40、回风管;41、集风罩;42、把手;50、支管;61、第二阀门;62、第一阀门;7、提升机。Reference signs: 1, greening machine; 10, air outlet; 2, heating furnace; 20, hot gas pipe; 3, high pressure device; 30, air intake pipe; 4, sealing cover; 40, return air pipe; 41, air collecting hood ; 42, the handle; 50, the branch pipe; 61, the second valve; 62, the first valve; 7, the elevator.

具体实施方式detailed description

下面结合附图对本实用新型做进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.

如图1至5所示的回热高热风杀青装置组件,包括杀青机1、升温炉2、回风管40、支管50、第一法门61、第二阀门62、提升机7、密封罩4和高压装置3。As shown in Figures 1 to 5, the reheating high hot air cleaning device assembly includes a cleaning machine 1, a heating furnace 2, a return air pipe 40, a branch pipe 50, a first method door 61, a second valve 62, a hoist 7, and a sealing cover 4 and high pressure device 3.

杀青机1包括滚筒、滚筒箱和出风口,滚筒采用网板结构(类似于洗衣机滚筒内部的网板,表面带有网眼),热风经高压装置3压入升温炉2进而进入滚筒箱内,最后热风经过滚筒,对茶叶进行干燥和加热,使其水分散失。The cleaning machine 1 includes a drum, a drum box and an air outlet. The drum adopts a screen structure (similar to the screen inside the washing machine drum, with mesh on the surface), and the hot air is pressed into the heating furnace 2 through the high-pressure device 3 and then enters the drum box. The hot air passes through the drum to dry and heat the tea leaves to disperse their moisture.

杀青机1一般会带有排湿罩11,排湿罩的作用在于使杀青机干燥后潮湿的水汽能够从排湿罩内快速排出,但是其中会有一部分从出风口内排出。The de-greening machine 1 generally has a dehumidifying cover 11, the function of which is to quickly discharge the moist water vapor from the de-greening machine after drying, but part of it will be discharged from the air outlet.

如图5所示,位于杀青机1的出风口10处,密封罩4与滚筒箱外壁贴合,密封罩4顶部设有集风罩41,集风罩41呈中空的台状,回风管40通过集风罩41与出风口10连通。As shown in Figure 5, it is located at the air outlet 10 of the killing machine 1, the sealing cover 4 is attached to the outer wall of the drum box, and the top of the sealing cover 4 is provided with an air collecting cover 41, the air collecting cover 41 is in the shape of a hollow platform, and the return air duct 40 communicates with the air outlet 10 through the wind collecting hood 41 .

密封罩4用于同滚筒箱外壁贴合,避免带余热的空气溢出,集风罩41的作用在于扩大空间,将气流进行集中,流通更顺利,降低噪音。The sealing cover 4 is used for bonding with the outer wall of the drum box to avoid the overflow of air with residual heat. The function of the air collecting cover 41 is to expand the space, concentrate the airflow, make the circulation smoother and reduce the noise.

密封罩4与滚筒箱外壁铰接,当内部出现故障或风口堵塞时,使用者可以通过把手42部位将密封罩4打开,对其进行检查和维修。The sealing cover 4 is hinged with the outer wall of the drum box. When an internal failure occurs or the tuyere is blocked, the user can open the sealing cover 4 through the handle 42 for inspection and maintenance.

回风管40:连接进气管30和密封罩4上的集风罩41,将出风口10和进气管30进行连接,出风口10内的带热风的气流可以通过回风管40重新回到高压装置3的进气管30内,回风管40上还设有支管50。支管50至热气管20之间的回风管40上设有第一阀门61,支管50上设有第二阀门62。Air return pipe 40: connect the air inlet pipe 30 and the air collecting cover 41 on the sealing cover 4, connect the air outlet 10 and the air inlet pipe 30, the airflow with hot air in the air outlet 10 can return to the high pressure through the return air pipe 40 In the air intake pipe 30 of the device 3 , a branch pipe 50 is also provided on the air return pipe 40 . The return air pipe 40 between the branch pipe 50 and the hot gas pipe 20 is provided with a first valve 61 , and the branch pipe 50 is provided with a second valve 62 .

第一阀门61、第二阀门62:用于控制回风管40内的气流流入支管50还是进气管30内。The first valve 61 and the second valve 62 are used to control whether the airflow in the return air pipe 40 flows into the branch pipe 50 or the air intake pipe 30 .

升温炉2:用于对高压装置3压入的空气进行加热升温,顶部连接有热气管20,一部分加热的空气进入杀青机1内,另一部分多余的热气由顶部依次经过热气管20、进气管30最后进入高压装置内,并在此进入升温炉2内,形成一个小循环。热Heating furnace 2: used to heat up the air pressed by the high-pressure device 3, the top is connected with a hot air pipe 20, a part of the heated air enters the greening machine 1, and the other part of the excess hot air passes through the hot air pipe 20 and the air intake pipe from the top in turn 30 finally enters the high-pressure device, and enters the heating furnace 2 here, forming a small circulation. hot

热气管20可以直接与进气管30相连接,也可以通过回风管40相连接,若通过回风管40进行连接,则需要将连接点设置于第一阀门61与进气管30之间。The hot gas pipe 20 can be directly connected with the air inlet pipe 30 , or can be connected through the air return pipe 40 , if the connection is made through the air return pipe 40 , the connection point needs to be set between the first valve 61 and the air inlet pipe 30 .

高压装置3:包括进气管30,进气管除了将热气管20和回风管40内的热气进行回收,还会从空气内吸收一部分新鲜的空气用于升温炉2的加热燃烧。High-pressure device 3: includes an air intake pipe 30, the air intake pipe not only recovers the hot air in the hot gas pipe 20 and the return air pipe 40, but also absorbs a part of fresh air from the air for heating and combustion of the heating furnace 2.

提升机7:用于实现杀青的连续操作,提升机7将物料运送至高处,下落经过入料斗在进入杀青机的入料口实现快速连续均匀入料。Elevator 7: It is used to realize the continuous operation of finishing. The hoist 7 transports the material to a high place, falls through the feeding hopper, and realizes rapid, continuous and uniform feeding at the feeding port of the finishing machine.

如图6和图7为本实施例回热高热风杀青装置组件,出风口带余热气流的两种运输方式,分别是通过第一阀门61与第二阀门62进行气流的控制。As shown in Figure 6 and Figure 7, the assembly of the regenerating high hot air cleaning device of this embodiment, the two modes of transportation with waste heat air flow at the air outlet, respectively control the air flow through the first valve 61 and the second valve 62.

如图6所示,是大量连续的茶叶杀青工艺时的气流通向,由于新鲜的茶叶内含有较多的水分,因此在杀青过程中会产生大量的水分,若将这一部分带有水汽的余热重新带入升温炉内,水汽依旧存在,并且会降低杀青工艺的效果。As shown in Figure 6, it is the airflow direction during the process of a large number of continuous tea leaves. Since fresh tea leaves contain more water, a large amount of water will be generated during the greening process. If this part of the waste heat with water vapor Bringing it back into the heating furnace, water vapor still exists and will reduce the effect of the finishing process.

因此,需要将这一部分的水汽进行外排,打开控制支管的第二阀门62,关闭第一阀门61,使带余热与水汽的空气流入支管50内,支管50将余热运输至其他场合进行广泛利用,能源利用率高。Therefore, it is necessary to discharge this part of water vapor, open the second valve 62 controlling the branch pipe, and close the first valve 61, so that the air with waste heat and water vapor flows into the branch pipe 50, and the branch pipe 50 transports the waste heat to other occasions for extensive utilization , High energy efficiency.

如图7所示,当茶叶量较少(或茶叶已经经过一道干燥工艺,所含水分较低)时,打开第一阀门61,关闭支管的第二阀门62,使出风口10内的带少量水汽的余热重新进入进气管30,并进入升温炉2,重新进行利用,可以有效节约能源。As shown in Figure 7, when the amount of tea leaves is small (or the tea leaves have passed through a drying process and contain low moisture), the first valve 61 is opened, and the second valve 62 of the branch pipe is closed, so that a small amount of tea leaves in the air outlet 10 The waste heat of the water vapor re-enters the intake pipe 30 and enters the heating furnace 2 for reuse, which can effectively save energy.

以上所述使本实用新型的优选实施方式,对于本领域的普通技术人员来说不脱离本实用新型原理的前提下,还可以做出若干变型和改进,这些也应视为本实用新型的保护范围。The above description makes the preferred embodiment of the present utility model, for those of ordinary skill in the art, under the premise of not departing from the principle of the present utility model, some modifications and improvements can also be made, and these should also be regarded as protection of the present utility model scope.

Claims (7)

1. a backheat height hot air water-removing device assembly, including green-keeping machine (1), heating furnace (2) with will heat up Stove (2) interior steam is delivered to the high tension unit (3) in green-keeping machine (1), and high tension unit (3) includes air inlet Pipe (30), green-keeping machine (1) includes that drum box, described drum box surface are provided with air outlet (10), its feature Being: described air outlet (10) is provided with backwind tube (40), described backwind tube (40) connects air outlet (10) With air inlet pipe (30), described backwind tube (40) is provided with arm (50), and backwind tube is additionally provided with on (40) Control air-flow and enter arm or the valve of air inlet pipe.
Backheat height hot air water-removing device assembly the most according to claim 1, it is characterised in that: described valve Door includes the first valve (61) and the second valve (62), and described first valve (61) is positioned at arm (50) With on the backwind tube (40) between air inlet pipe (30), described second valve (62) is positioned on arm.
Backheat height hot air water-removing device assembly the most according to claim 1, it is characterised in that: heating furnace (2) top connects heating pipe (20), and heating pipe (20) can be connected, also with air inlet pipe (30) Can any position of backwind tube (40) between the first valve to heating pipe be connected.
Backheat height hot air water-removing device assembly the most according to claim 1, it is characterised in that go out described in: Air port (10) is provided with seal closure (4), and seal closure (4) is fitted with drum box outer wall, and seal closure (4) pushes up Portion is communicated with backwind tube (40).
Backheat height hot air water-removing device assembly the most according to claim 4, it is characterised in that: described close Sealing cover (4) top is provided with wind-collecting cover (41), the wind-collecting cover (41) mesa-shaped in hollow, backwind tube (40) Connected with air outlet (10) by wind-collecting cover (41).
Backheat height hot air water-removing device assembly the most according to claim 4, it is characterised in that: described close Sealing cover (4) is hinged with drum box outer wall, and seal closure (4) is additionally provided with the handle (42) of convenient grasping.
Backheat height hot air water-removing device assembly the most according to claim 1, it is characterised in that kill described in: Blue or green machine (1) also includes elevator (7) and feeding mouth, and feeding mouth is positioned at the surface of drum box, feeding mouth Being provided with material bin, material bin is corresponding with elevator (7).
CN201620181291.3U 2016-03-10 2016-03-10 High hot -blast device subassembly that completes of backheat Expired - Lifetime CN205492403U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620181291.3U CN205492403U (en) 2016-03-10 2016-03-10 High hot -blast device subassembly that completes of backheat

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108094582A (en) * 2017-11-22 2018-06-01 湖北天池机械股份公司 Environmentally friendly hot air water-removing machine
CN112042773A (en) * 2020-09-21 2020-12-08 江苏水韵万荷食品有限公司 Tunnel type circulation water-removing device for lotus leaf tea processing

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108094582A (en) * 2017-11-22 2018-06-01 湖北天池机械股份公司 Environmentally friendly hot air water-removing machine
CN108094582B (en) * 2017-11-22 2023-11-24 湖北天池机械股份公司 Environmentally friendly hot air greening machine
CN112042773A (en) * 2020-09-21 2020-12-08 江苏水韵万荷食品有限公司 Tunnel type circulation water-removing device for lotus leaf tea processing

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