CN211128733U - Heat sinks and customer premises equipment - Google Patents
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Abstract
本申请涉及散热装置和用户驻地设备,用户驻地设备包括底端开口的外壳,散热装置包括导热结构和散热器,散热器安装在外壳内且位于所述开口位置,导热结构包括固定连接的底板和安装板,底板固定连接至所述散热器,安装板从所述开口处伸入外壳的内部,安装板用于安装用户驻地设备中的发热件,并用于将发热件的热能传导至底板,底板将热能传导至所述散热器。本申请通过设计导热结构和散热器,有效减小了用户驻地设备内的导热热阻,缩短了导热路径,提升了散热器的换热效率,能够实现快速将发热件产生的热量传导至散热器进行散热。
The present application relates to a heat sink and customer premises equipment. The customer premises equipment includes a housing with an open bottom end, the heat sink comprises a heat conduction structure and a heat sink, the heat sink is installed in the housing and is located at the opening, and the heat conduction structure comprises a fixedly connected bottom plate and a heat sink. The mounting plate, the bottom plate is fixedly connected to the radiator, the mounting plate protrudes into the interior of the casing from the opening, the mounting plate is used for installing the heating element in the user's premises equipment, and is used for conducting the heat energy of the heating element to the bottom plate, the bottom plate Conduct thermal energy to the heat sink. By designing a heat-conducting structure and a heat sink, the present application effectively reduces the heat-conducting thermal resistance in the user-premises equipment, shortens the heat-conducting path, improves the heat exchange efficiency of the heat sink, and can quickly conduct the heat generated by the heating element to the heat sink. for heat dissipation.
Description
技术领域technical field
本申请涉及散热技术领域,尤其涉及了一种用户驻地设备的散热装置。The present application relates to the technical field of heat dissipation, and in particular, to a heat dissipation device for customer premises equipment.
背景技术Background technique
用户驻地设备(Customer premise equipment,CPE)具有体积小、质轻、环境融合性好等特点,应用广泛。Customer premise equipment (CPE) has the characteristics of small size, light weight and good environmental integration, and is widely used.
其中,芯片是CPE产品的重要组成部件,由于快速的信号处理速度,芯片产生大量的热量,如果不能及时的进行散热,将影响芯片的性能,缩短其使用寿命。目前,通常将发热元件芯片通过导热垫与屏蔽盖接触,热量传递至屏蔽盖,屏蔽盖通过绝缘膜或绝缘导热垫与下方金属散热器连接,热量通过屏蔽盖再传至散热器进行散热。Among them, the chip is an important component of CPE products. Due to the fast signal processing speed, the chip generates a lot of heat. If the heat dissipation cannot be carried out in time, the performance of the chip will be affected and its service life will be shortened. At present, the heating element chip is usually contacted with the shielding cover through a thermal pad, and the heat is transferred to the shielding cover.
目前的这种散热装置热传导路径长,散热接触面积小,通常采用的不锈钢/镍白铜材质屏蔽盖导热率低,这些因素导致装置整体散热效率低,散热效果不理想。The current heat dissipation device has a long heat conduction path and a small heat dissipation contact area, and the generally used stainless steel/nickel white copper shielding cover has low thermal conductivity. These factors lead to low overall heat dissipation efficiency and unsatisfactory heat dissipation effect of the device.
实用新型内容Utility model content
本申请实施例提供一种散热装置及用户驻地设备,通过设计独特的导热结构和散热器,有效减小了CPE模块内导热热阻,提升了散热器的换热效率。Embodiments of the present application provide a heat dissipation device and a customer premises equipment. By designing a unique heat conduction structure and a heat sink, the heat conduction resistance in the CPE module is effectively reduced, and the heat exchange efficiency of the heat sink is improved.
第一方面,本实施例提供一种散热装置,应用于用户驻地设备,所述用户驻地设备包括底端开口的外壳,所述散热装置包括导热结构和散热器,所述散热器安装在所述外壳内且位于所述开口位置,所述导热结构包括固定连接的底板和安装板,所述底板固定连接至所述散热器,所述安装板从所述开口处伸入所述外壳的内部,所述安装板用于安装所述用户驻地设备中的发热件,并用于将所述发热件的热能传导至所述底板,所述底板将所述热能传导至所述散热器。In a first aspect, this embodiment provides a heat dissipation device, which is applied to customer premises equipment, the customer premises equipment includes a housing with an open bottom end, the heat dissipation device includes a heat conduction structure and a heat sink, and the heat sink is installed on the inside the casing and located at the opening, the thermally conductive structure includes a fixedly connected bottom plate and a mounting plate, the bottom plate is fixedly connected to the heat sink, the mounting plate extends into the interior of the casing from the opening, The mounting plate is used for installing the heating element in the customer premises equipment, and is used for conducting the heat energy of the heating element to the base plate, and the base plate conducts the heat energy to the heat sink.
本申请通过设计导热结构,使得发热件呈左右结构分布于导热结构安装板两侧,发热件上的发热元件可通过导热材料与导热结构连接,热量由导热结构传导至下方散热器。导热结构的设计缩短了热传导路径,降低了热传导热阻,同时增大了散热接触面积,有利于提高散热效率。In the present application, the heat-conducting structure is designed so that the heat-generating elements are distributed on both sides of the heat-conducting structure mounting plate in a left-right structure. The design of the heat conduction structure shortens the heat conduction path, reduces the heat conduction thermal resistance, and at the same time increases the heat dissipation contact area, which is beneficial to improve the heat dissipation efficiency.
本申请设计的散热器基板在上,齿片位于基板的底面且方向朝下,散热器将导热结构传导的热量进行散热,降低发热件和内部环境温度,延长发热件的使用寿命,有利于设备的高效运行。The radiator base plate designed in this application is on the top, the teeth are located on the bottom surface of the base plate and the direction is downward. efficient operation.
一种实施方式中,所述安装板直立连接至的所述底板的顶面的中央区域,所述散热器连接至所述底板的底面。导热结构的安装板位于底板的中央区域,有利于导热结构的平衡和稳定。散热器位于导热结构底板的下方,具体而言,散热器基板的顶面与导热结构底板的底面连接,发热件产生的热能通过安装板传导至底板,底板将热能传导至散热器进行散热。In one embodiment, the mounting plate is connected upright to a central area of the top surface of the base plate, and the heat sink is connected to the bottom surface of the base plate. The mounting plate of the heat-conducting structure is located in the central area of the bottom plate, which is beneficial to the balance and stability of the heat-conducting structure. The radiator is located below the bottom plate of the thermally conductive structure. Specifically, the top surface of the radiator substrate is connected to the bottom surface of the bottom surface of the thermally conductive structure. The heat energy generated by the heating element is conducted to the bottom plate through the mounting plate, and the bottom plate conducts the heat energy to the radiator for heat dissipation.
一种实施方式中,所述安装板上设有辅助散热齿片;和/或所述散热装置还包括辅助散热器,所述辅助散热器与所述安装板互连且共同包围所述发热件。安装板上设置的辅助散热齿片,可实现在发热件的热量传导过程中,对传导至安装板上的热量进行辅助散热,即传导至安装板上的热量一部分通过辅助散热齿片进行散热,另一部分传导至下方散热器进行散热,提高散热效率。辅助散热器与安装板互连,形成封闭结构共同包围发热件,发热件产生的热量也可以通过导热材料传导至辅助散热器进行散热,同时辅助散热器与安装板形成的封闭结构还具有屏蔽功能,保证发热件的性能,实现屏蔽作用,避免外部信号对内部电路的影响和内部产生的信号向外辐射。In one embodiment, the mounting plate is provided with auxiliary heat dissipation fins; and/or the heat dissipation device further includes an auxiliary heat sink, the auxiliary heat sink is interconnected with the mounting plate and jointly surrounds the heating element . The auxiliary heat dissipation fins set on the mounting plate can realize auxiliary heat dissipation of the heat conducted to the installation plate during the heat conduction process of the heating element, that is, part of the heat conducted to the installation plate is dissipated through the auxiliary heat dissipation fins. The other part is conducted to the lower radiator for heat dissipation, which improves the heat dissipation efficiency. The auxiliary radiator and the mounting plate are interconnected to form a closed structure that surrounds the heating element together. The heat generated by the heating element can also be conducted to the auxiliary radiator through the thermal conductive material for heat dissipation. At the same time, the enclosed structure formed by the auxiliary radiator and the mounting plate also has a shielding function. , to ensure the performance of the heating element, realize the shielding effect, and avoid the influence of external signals on the internal circuit and the external radiation of internally generated signals.
一种实施方式中,所述散热器包括基板和齿片,所述齿片设置在所述基板的底面,所述基板的顶面面对且连接至所述导热结构的所述底面,所述齿片背离所述基板的表面为齿片底面,连接在所述齿片底面和所述基板边缘之间的表面为齿片侧面,所述齿片侧面面对所述外壳的内表面,所述散热器设有通风道,所述通风道在所述齿片底面和所述齿片侧面形成风口,所述齿片侧面上的所述风口与所述外壳上的通孔相对。齿片位于基板底面,即基板在上,齿片在下,有利于热冷空气的对流换热,散热器设有通风道,用于热量与外部空气的交换通风,提高散热效率。In one embodiment, the heat sink includes a base plate and a tooth piece, the tooth piece is arranged on the bottom surface of the base plate, the top surface of the base plate faces and is connected to the bottom surface of the heat conducting structure, the The surface of the toothed piece facing away from the base plate is the toothed piece bottom surface, the surface connected between the toothed piece bottom surface and the edge of the base plate is the toothed piece side surface, the toothed piece side surface faces the inner surface of the housing, the The radiator is provided with a ventilation channel, and the ventilation channel forms a tuyere on the bottom surface of the tooth piece and the side surface of the tooth piece, and the tuyere on the side surface of the tooth piece is opposite to the through hole on the casing. The teeth are located on the bottom surface of the base plate, that is, the base plate is on the top and the teeth are at the bottom, which is conducive to the convection heat exchange of hot and cold air.
一种实施方式中,所述齿片包括中间齿区和边缘齿区,所述边缘齿区包围所述中间齿区,所述通风道设置在所述边缘齿区。所述边缘齿区位于基板边缘,边缘齿区可以设有通风道,通风道与齿片侧面形成风口,进行散热。In one embodiment, the tooth piece includes a middle tooth area and an edge tooth area, the edge tooth area surrounds the middle tooth area, and the ventilation channel is arranged in the edge tooth area. The edge tooth area is located at the edge of the base plate, and the edge tooth area may be provided with a ventilation channel, and the ventilation channel and the side surface of the tooth piece form a tuyere to dissipate heat.
一种实施方式中,所述中间齿区的多个片状体的排列方向为第一方向,所述边缘齿区的多个片状体的排列方向为第二方向,所述第一方向和所述第二方向不同。In one embodiment, the arrangement direction of the plurality of lamellae in the middle tooth region is the first direction, the arrangement direction of the plurality of lamellae in the edge tooth region is the second direction, the first direction and the The second direction is different.
一种实施方式中,所述中间齿区的每个所述片状体的延伸方向均为垂直于所述基板的方向,所述边缘齿区的每个所述片状体的延伸方向均为从所述中间齿区指向所述齿片侧面的方向。In one embodiment, the extending direction of each of the sheet-like bodies in the intermediate tooth region is a direction perpendicular to the base plate, and the extending direction of each of the sheet-like bodies in the edge tooth region is The direction from the intermediate tooth region to the side surface of the tooth piece.
一种实施方式中,所述边缘齿区包括至少两层片状体,其中至少一层所述片状体设有与所述通风道相通的通道,以利于热量通过通道进入通风道进行散热。In one embodiment, the edge tooth region includes at least two layers of sheet-like bodies, wherein at least one layer of the sheet-like bodies is provided with a channel communicating with the ventilation channel, so as to facilitate heat entering the ventilation channel through the channel for heat dissipation.
一种实施方式中,所述齿片包括多个片状体,相邻的所述片状体之间形成通道,在所述齿片侧面,所述通道的开口朝向所述齿片侧面,以使所述散热器四周的风可以进入所述通道。In one embodiment, the toothed piece includes a plurality of sheet-shaped bodies, a channel is formed between the adjacent sheet-shaped bodies, and on the side of the toothed piece, the opening of the channel faces the side of the toothed piece, so that Allows wind around the radiator to enter the channel.
一种实施方式中,所述齿片底面的面积小于所述基板的面积,所述齿片侧面呈台阶状延伸,使得所述散热器整体呈多层结构,散热器的多层结构可以增加散热路径,提高散热效率。In one embodiment, the area of the bottom surface of the tooth piece is smaller than the area of the base plate, and the side surface of the tooth piece extends in a stepped shape, so that the heat sink has a multi-layer structure as a whole, and the multi-layer structure of the heat sink can increase heat dissipation. path to improve heat dissipation efficiency.
第二方面,本申请提供了一种用户驻地设备,包括全向天线、定向天线、连接器和前述任一个实施例所述的散热装置,所述发热件包括单板和发热元件,所述单板位于所述导热结构两侧,所述发热元件固定在所述单板上,所述全向天线位于所述导热结构上方,所述全向天线固定连接在所述外壳内表面,所述全向天线与所述单板连接,所述定向天线位于所述导热结构两侧,所述定向天线固定连接在所述外壳内表面,所述定向天线与所述单板固定连接,所述连接器在所述外壳内且位于所述开口位置,所述连接器固定连接至所述单板。本申请通过设置导热结构和散热器,缩短了传导路径,增大了散热接触面积,降低了热传导热阻,有利于实现快速散热,保证设备的高效运行。In a second aspect, the present application provides a customer premises equipment, including an omnidirectional antenna, a directional antenna, a connector, and the heat dissipation device according to any one of the foregoing embodiments, the heating element includes a single board and a heating element, and the single The board is located on both sides of the heat-conducting structure, the heating element is fixed on the single board, the omnidirectional antenna is located above the heat-conducting structure, the omnidirectional antenna is fixedly connected to the inner surface of the casing, the omnidirectional antenna is The directional antenna is connected to the single board, the directional antenna is located on both sides of the heat-conducting structure, the directional antenna is fixedly connected to the inner surface of the casing, the directional antenna is fixedly connected to the single board, and the connector Inside the housing and in the open position, the connector is fixedly connected to the single board. By setting the heat conduction structure and the heat sink, the present application shortens the conduction path, increases the contact area for heat dissipation, and reduces the thermal resistance of heat conduction, which is beneficial to realize rapid heat dissipation and ensure the efficient operation of the equipment.
附图说明Description of drawings
下面将对本申请实施例涉及的一些附图进行说明。Some drawings involved in the embodiments of the present application will be described below.
图1是用户驻地设备浮地模块示意图;Fig. 1 is the schematic diagram of the floating module of customer premises equipment;
图2是散热装置示意图;Figure 2 is a schematic diagram of a heat sink;
图3是散热装置内部立体结构示意图;3 is a schematic diagram of the internal three-dimensional structure of the heat sink;
图4是导热结构及两侧屏蔽结构和辅助散热结构示意图;4 is a schematic diagram of a heat conduction structure, a shielding structure on both sides and an auxiliary heat dissipation structure;
图5是散热器结构示意图;Figure 5 is a schematic diagram of the structure of the radiator;
图6是散热器齿片的第一齿型示意图;6 is a schematic diagram of a first tooth profile of a radiator tooth piece;
图7是散热器齿片的第二齿型示意图;7 is a schematic diagram of the second tooth profile of the radiator tooth piece;
图8是风口多层设计示意图;Figure 8 is a schematic diagram of the multi-layer design of the tuyere;
图9是近导热结构侧发热元件导热路径示意图;FIG. 9 is a schematic diagram of the heat conduction path of the heating element near the heat conduction structure side;
图10是近屏蔽盖侧发热元件导热路径示意图。FIG. 10 is a schematic diagram of the heat conduction path of the heating element near the shield cover side.
具体实施方式Detailed ways
为了更清楚地说明本申请实施例或背景技术中的技术方案,下面将对本申请实施例或背景技术中所需要使用的附图进行说明。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the background technology, the accompanying drawings required in the embodiments or the background technology of the present application will be described below.
本申请实施例的散热装置可以用于用户驻地设备。如图1所示,图1是用户驻地设备浮地模块的示意图。用户驻地设备1包括外壳10及外壳10内部的导热结构(未图示,参见图2)和散热器50,外壳10底端开口,散热器50位于用户驻地设备1的外壳10的内部,用于将传导至底部的热量与外部空气对流交换,实现散热,有效降低用户驻地设备1内部环境的温度,促进用户驻地设备高效运行。The heat dissipation device of the embodiment of the present application can be used for customer premises equipment. As shown in FIG. 1 , FIG. 1 is a schematic diagram of the floating module of the customer premises equipment. The
如图2、图3和图4所示,具体的用户驻地设备1包括外壳10、导热结构20、屏蔽盖30、辅助散热器40、散热器50、全向天线60、定向天线70、连接器80、将全向天线60固定在外壳10上的固定端子601、将定向天线70固定在外壳10上的固定端子701,全向天线60中间的无金属区602。外壳10形成一个容腔,用于容纳内部的天线和散热装置等部件。外壳10可以为圆柱状、长方体或其它形状。由于天线射频性能的要求,外壳10需要采用塑料或其他非金属材料。As shown in FIGS. 2 , 3 and 4 , the specific
一种实施方式中,外壳10与散热器50重叠部分开孔通风并完全外露,可有效增加热空气的流出,有利于快速散热。孔形包含但不限于圆孔、方孔、弧形孔等,为了保证通风,同时减少侵入外壳内的雨水量,可以采用水平条状的栅格状孔。In one embodiment, the overlapping part of the
一种实施方式中,外壳10上设置有固定端子,通过固定端子601将全向天线60固定在外壳10内部,通过固定端子701将定向天线70固定在外壳10上,固定端子601和固定端子701与天线可采用压接或者焊接等方式连接,也可采用其他固定结构将全向天线、定向天线分别固定在外壳10内部。In one embodiment, the
一种实施方式中,全向天线60通过天线连接线603与单板2032连接,全向天线60也可以通过天线连接线与单板2031连接。定向天线70通过天线连接线702与单板2032连接,定向天线70也可以通过天线连接线与单板2031连接。In one embodiment, the
一种实施方式中,无金属区602为两侧全向天线之间的净空区域,为了不影响天线处理信号,无金属区602不能有金属部件但是可以根据需要设置塑料等非金属结构。In one embodiment, the metal-
一种实施方式中,导热结构20的底板2011上设置有通孔,连接器80上端的电缆线依次穿过散热器50的通孔和导热结构20的底板2011上的通孔并通过插接部(未图示)与单板2032连接。连接器80与单板2032除了通过电缆线也可通过其他结构连接,而且连接方式也不限于插接部,也可通过其他固定连接方式。In one embodiment, the
导热结构20包括固定连接的底板2011和安装板2012,具体的应用环境中,底板2011可以水平放置,安装板2012直立连接在底板2011的上方,安装板2012和底板2011之间可以相互垂直,形成倒置的“T”形结构,也可以呈一定角度倾斜设置。导热结构20两侧设置有发热件203,左侧发热件203包括单板2031和单板2031上的发热元件202,右侧发热件203包括单板2032和单板2032上固定的发热元件202。单板2031和单板2032以导热结构20为基础架构,呈左右结构分布于导热结构20左右两侧,单板2031和单板2032各有一个侧面与导热结构20的安装板2012接触,增加了散热接触面积。单板2031和单板2032上的发热元件202产生的热量由导热结构20直接传导至下方散热器50,进行冷热空气的对流换热。导热结构20的设计简化了散热装置的结构,节省了设备的内部空间,由于热量可以由导热结构20直接传导至下方倒置散热器50进行散热,缩短了热传导路径,降低了热传导热阻,同时由于单板2031和单板2032均有一个侧面与导热结构20接触,增大了散热接触面积,有利于快速高效散热。The thermally
一种实施方式中,安装板2012直立于底板2011的中央区域,有利于导热结构20的平衡和稳定。In one embodiment, the mounting
一种实施方式中,发热元件202可以为芯片或其他会发热的电子元件。发热元件202在运行的过程中产生的热量通过导热结构20传导至散热器50,散热器50通过与外部空气对流换热,将导热结构20传导过来的热量与外部空气高效交换,降低了发热元件202及设备内部环境的温度,可以允许发热元件202在更高规格更大功率下工作。In one embodiment, the
一种实施方式中,发热元件202可以只位于单板2031和单板2032近导热结构侧或发热元件202只位于单板2031和单板2032近屏蔽盖侧。In one embodiment, the
一种实施方式中,单板2031主要处理数据信号,没有射频功能,单板2032主要处理模拟信号,具有射频功能,也可以根据实际情况只设置一个单板,同时处理数据信号和模拟信号,位于导热结构20的任意一侧。In one embodiment, the
一种实施方式中,单板2031和单板2032可以是PCB(Printed circuit board,印刷电路板)单板,是一种基板,可以用来固定芯片等发热元件。In one embodiment, the
一种实施方式中,导热结构20主要用于传导发热元件202产生的热量至散热器50,因此,导热结构20需要具有优异的导热性,可采用导热性能良好的金属材料,比如压铸铝材料或者其他导热材料。In one embodiment, the thermally
如图4所示,图4是导热结构20两侧的屏蔽结构及辅助散热结构的示意图,主要包括导热结构20和两侧屏蔽盖30及辅助散热器40。导热结构20的两侧分布有发热件203,右侧发热件203包括单板2032和固定至单板2032上的发热元件202,左侧发热件203包括单板2031和固定至单板2031上的发热元件202,其中单板2031和单板2032的左右两侧(近导热结构20侧和近屏蔽盖30侧)均固定有发热元件202。As shown in FIG. 4 , FIG. 4 is a schematic diagram of the shielding structure and the auxiliary heat dissipation structure on both sides of the
屏蔽盖30将发热元件202包裹在内,实现屏蔽作用,屏蔽盖30可保证发热元件202的射频性能。屏蔽盖30包括水平相对设置的第一基板301、第二基板302和竖直设置的第三基板303,第一基板301和第二基板302一端与所述导热结构20的安装板2012固定连接,第一基板301和第二基板302另一端与第三基板303形成封闭结构,将发热元件202包裹在封闭结构内。导热结构20的安装板2012左右两侧分别各设置一个屏蔽盖30,用于屏蔽两侧的发热元件202。The shielding
辅助散热器40是通过在所述屏蔽盖30的第三基板303上设置辅助散热齿片401,辅助散热齿片401可以为多个。换言之,屏蔽盖30的第三基板303同时是辅助散热器40的基板,通过在屏蔽盖30的第三基板303上加设辅助散热齿片401即可组成辅助散热器40。一种实施方式中,辅助散热器40可实现热量向四周扩散,有效优化对单板2031和单板2032上的发热元件202的散热,提高散热装置的整体散热效率,降低内部环境的温度。辅助散热器40可采用压铸铝或其它导热性能好的材料。The
一种实施方式中,左侧屏蔽盖30的第三基板303上下两端各设置一个通孔,单板2031上下两端各设置一个通孔,上侧螺钉901依次穿过屏蔽盖30的第三基板303上侧的通孔和单板2031上侧的通孔并固定连接至导热结构20的安装板2012上,下侧螺钉901依次穿过屏蔽盖30的第三基板303下侧的通孔和单板2031下侧的通孔并固定连接至导热结构20的安装板2012上。屏蔽盖30与导热结构20的安装板2012可通过螺钉紧密固定,也可通过螺栓、卡扣或者其他固定方式固定连接。单板2032侧屏蔽盖30的固定方式同单板2031侧屏蔽盖,这里不再赘述。屏蔽盖30保证发热元件的射频的性能,实现屏蔽作用,避免外部信号对内部电路的影响和内部产生的信号向外辐射。In one embodiment, the upper and lower ends of the
一种实施方式中,由于压铸铝具有良好的导热性,因此,可采用压铸铝材料的屏蔽盖30减少导热过程中的热阻,提高导热效率,实现屏蔽作用的同时有效进行热量的传导。屏蔽盖30除了采用压铸铝也可采用其他兼具良好屏蔽与导热功能的材料。In one embodiment, since die-casting aluminum has good thermal conductivity, a shielding
一种实施方式中,导热结构20的安装板2012上还可设计辅助散热齿片206,当热量由发热元件202传导至导热结构20的安装板2012时,可通过辅助散热齿206进行辅助散热,辅助散热齿206可有效优化热传导过程中导热结构20上的散热,有利于提高散热效率。In one embodiment,
一种实施方式中,导热结构20的安装板2012左右两侧均设有凸台2051,屏蔽盖30近发热元件202侧也设置有凸台2052。凸台可以为金属材料,比如压铸铝或其他具有良好导热性能的材料。In one embodiment,
一种实施方式中,发热元件202与导热结构20和屏蔽盖30之间均设置有导热材料201。换言之,单板2031和单板2032近导热结构20侧的发热元件202通过导热材料201与导热结构20上凸台2051接触,单板2031和单板2032近屏蔽盖30侧的发热元件202通过导热材料201与屏蔽盖30上的凸台2052接触,即导热材料201位于发热元件202和凸台之间。由于凸台是金属材料,发热元件202不能与金属凸台直接接触,所以发热元件202与凸台之间需要非金属的导热材料201起到缓冲作用。导热材料201包括导热垫、导热膜、凝胶、硅胶片、塑料片等。可有效将发热元件202产生的热量传导至散热器50进行散热。In one embodiment, a thermally
导热结构20优化了内部结构件的相对位置,减少了热传导路径,同时增加了散热接触面积,节省了内部空间,由于空间的允许,可以采用压铸铝屏蔽盖,极大降低了发热元件202的热量传导至散热器50过程中的热阻,降低设备内部环境的温度,有利于发热元件202的高效运行。The heat-conducting
如图2和图5所示,散热器50位于导热结构20下方,并固定连接至导热结构20的底板2011的底面。散热器50包括基板501和齿片507,齿片507包括中心齿区502、边缘齿区503,齿片507底面的面积小于基板501的面积,使得散热器50整体为多层结构。中心齿区502、边缘齿区503均具有多个片状体508。基板501位于上方,与导热结构20的底板2011之间通过导热绝缘材料204接触连接。中心齿区502位于基板501的底面,中心齿区502的相邻两个片状体之间形成通道509,冷空气由通道509进入。中心齿区502的片状体508可根据需要和空间结构设置多个。边缘齿区503包围中心齿区502,边缘齿区503设置有通风道504,通风道504与齿片形成风口510,风口510与外壳10上的通孔相对,用于冷热空气的交换。热空气903通过风口散出,冷空气904通过风口进入,由此实现冷热空气的对流散热,将传导至散热器50的热量散出,降低设备内部环境温度。散热器50的主要功能是与外部空气对流换热,散热器50与外壳10需要满足安全爬电距离要求,因此散热器50不能完全外露。散热器50的风口510的设计增加了散热面积,同时中心齿区502的相邻两个片状体508之间设置通道,加速了空气的流动,极大提升了散热器50的散热效率。高效散热器50的对流换热效率提升,将导热结构20传导过来的热量与外部空气高效交换,降低了内部环境的温度,可以允许发热元件在更高规格更大发射功率下工作。As shown in FIG. 2 and FIG. 5 , the
一种实施方式中,散热器50的基板501通过导热绝缘材料204与导热结构20的底板2011连接,导热绝缘材料204的主要功能是实现发热件203与外部结构件绝缘,同时减少接触热阻,将传导至导热结构20的热量传导至下方散热器50进行散热。导热绝缘材料204包括导热垫、导热膜、凝胶、硅胶片、塑料片等绝缘材料。具体而言,导热垫具有良好的粘性、柔性、良好的压缩性能以及良好的热传导率,可依靠自身粘性增强与上侧导热结构20的底板2011和下侧散热器50的基板501的接触。通过对硅胶片进行粗糙度处理,可增加硅胶片与上侧导热结构20的底板2011和下侧散热器50的基板501的表面摩擦力,也可增强接触强度。In one embodiment, the
一种实施方式中,散热器50的中心齿区502形成的风口低于边缘齿区503形成的风口,具体而言,热空气从上方风口散出,冷空气从下方风口进入,有利于冷热空气的快速对流换热。In one embodiment, the tuyere formed by the
一种实施方式中,散热器50与导热结构20的底板2011之间通过绝缘螺钉固定,防止雷电通过此处击穿。具体而言,导热结构20的底板2011左右两侧各设置一个通孔,导热绝缘材料204左右两侧对应位置各设置一个通孔,左侧绝缘螺钉506依次穿过导热结构20的底板2011的左侧通孔和导热绝缘材料204的左侧通孔并固定连接至散热器50的基板501上,右侧绝缘螺钉506依次穿过导热结构20的底板2011的右侧通孔和导热绝缘材料204的右侧通孔并固定至散热器50的基板501上。散热器50与导热结构20也可通过螺栓或者其他固定结构固定连接。In one embodiment, the
一种实施方式中,当散热器50上设置的通风道504直径为10mm,边缘齿区503的片状体高度10mm时,相比原散热器,新型散热器50换热效率可提升30%以上。In one embodiment, when the diameter of the
由于天线射频性能的要求,发热元件202需要设计屏蔽盖,此外,由于浮地防雷的要求,单板2031和单板2032与散热器50需要绝缘设计,散热器50与外壳10需要满足安全爬电距离要求,散热器50不能完全外露,这两项设计要求极大地限制了用户驻地设备的散热能力的提升。本申请实施例设计了独特的导热结构20和高效的散热器50,将单板2031和单板2032上的发热元件202产生的热量,通过不同的导热路径传至辅助散热器40和散热器50进行散热,有效提高了散热效率。Due to the requirements of the radio frequency performance of the antenna, the
一种实施方式中,中心齿区502可以有多种不同的齿型。图6、图7是中心齿区502的其中两种不同齿型的示意图。图6中的齿型有两种片状体阵列,上下竖直的片状体阵列5021以及水平排列片状体阵列5022,两种片状体阵列互相垂直,分别包括多个片状体。水平排列的片状体阵列5022位于中心区域,上下竖直的片状体阵列5021位于水平排列的片状体阵列5022两侧。此时开孔区域内存在多种孔形,包括弧形三角形5023、弧形四边形5024。图7的齿型是从中心圆心出发,设计扇形片状体阵列5025,相邻两个扇形齿的有夹角,该方案只有一种片状体阵列,此时开孔区域内仅有一种弧形梯形的孔型5026。In one embodiment, the
一种实施方式中,散热器50的边缘齿区503形成了风口,为了增大散热面积,风口处可设置多层设计505,参见图5和图8的风口多层设计示意图,比如为两层时,多层设计505包括第一层风口5051、第二层风口5052和隔板5053,其中第一层风口5051和第二层风口5052空间内均可设置多个片状体,第一层风口5051或第二层风口5052设置有与通风道相通的通道。可根据空间和实际需要设计n层风口,n为正整数,比如,如果空间允许,也可设置两个隔板,形成三层风口。风口的多层设计增加了散热面积,有利于提高散热效率。In one embodiment, the
本申请设计了新型的散热装置,由发热元件202产生的热量可通过不同的导热路径进行散热。如图9所示,一种实施方式中,发热元件202在运行的过程中产生的热量首先通过导热材料201传至导热结构20上的凸台2051,然后传导至导热结构20,其中可根据需要在导热结构20上设置辅助散热齿206,对导热结构20上的热量进行辅助散热,而大部分的热量则传导至下方散热器50,通过冷热空气的交换进行对流散热。The present application designs a new type of heat dissipation device, and the heat generated by the
如图10所示,一种实施方式中,发热元件202在运行的过程中产生的热量首先通过导热材料201传导至屏蔽盖上的凸台2052,然后传导至屏蔽盖30,最后传导至辅助散热器40进行散热。通过设置的导热结构简化了热传导的路径,辅助散热器40和辅助散热齿206的设置增加了散热途径,有利于快速高效散热。As shown in FIG. 10 , in one embodiment, the heat generated by the
通过采用新型散热装置,设计了独特的导热结构20和高效的散热器50,有效减小了CPE模块内导热热阻,缩短了导热路径,提升了散热器50的换热效率,快速地将单板上的发热元件202的热量转移到散热器上进行散热,同时新型散热装置保障了CPE模块天线射频性能设计要求和浮地防雷设计要求。By adopting a new type of heat sink, a unique
以上所述是本申请的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本申请的保护范围。The above are the preferred embodiments of the present application. It should be pointed out that for those skilled in the art, without departing from the principles of the present application, several improvements and modifications can also be made, and these improvements and modifications may also be regarded as The protection scope of this application.
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