CN211090488U

CN211090488U - Plug-in components machine and plug-in components production line promptly insert

Info

Publication number: CN211090488U
Application number: CN201922056143.5U
Authority: CN
Inventors: 苏长云; 魏肃; 郭斌; 黄志强
Original assignee: Xiamen Chipsun Science and Technology Co Ltd
Current assignee: Xiamen Chipsun Science and Technology Co Ltd
Priority date: 2019-11-25
Filing date: 2019-11-25
Publication date: 2020-07-24
Anticipated expiration: 2029-11-25

Abstract

The utility model relates to an instant plug-in type plug-in machine and a plug-in production line with the same, wherein the instant plug-in type plug-in machine comprises a frame, a SCARA robot, an upper CCD and a lower CCD; the SCARA robot is fixedly arranged on the rack, and a plug-in manipulator of the SCARA robot is positioned above a PCB to be plugged and is provided with a plurality of plug-in clamps; the upper CCD is arranged on the plug-in manipulator and used for identifying the position of the PCB and the position of a component on the component loading rack; the lower CCD is installed on the rack and used for identifying the pin direction of the component clamped on the plug-in clamp. The utility model discloses an insert formula plug-in components machine can seamless butt joint present plug-in components production line, need not carry out big transformation to the plug-in components production line, plug-and-play, not the time spent can push away from the station, can carry out man-machine collocation in a flexible way.

Description

Plug-in components machine and plug-in components production line promptly insert

Technical Field

The utility model relates to a circuit board production field specifically relates to an insert formula plug-in components machine promptly and have this kind of plug-in components production line of inserting the plug-in components machine promptly.

Background

At present, more labor is input to each line in the process of inserting components in a circuit board (PCB) production factory, and along with the continuous increase of labor cost, the requirement of customers on products is improved, and the production factory is continuously transformed to automation and industry 4.0. However, automatic plug-in machines in the market at present are all multifunctional large-scale machines, are large in investment, need large production line modification, and are not suitable for a production mode of multiple machines and small batches. Most of the current enterprises are in a multi-machine small-batch production mode, so that a small-sized plug-in machine which can be directly pushed to the existing plug-in production line for production is urgently needed.

Disclosure of Invention

The utility model aims at providing an insert formula plug-in components machine promptly to solve above-mentioned problem. Therefore, the utility model discloses a specific technical scheme as follows:

According to one aspect of the utility model, an instant plug-in type plug-in machine is provided, which can be movably pushed to the corresponding station of the plug-in production line for replacing manual work to perform automatic plug-in operation, comprising a frame, a SCARA robot, an upper CCD and a lower CCD; the SCARA robot is fixedly arranged on the rack, and a plug-in manipulator of the SCARA robot is positioned above a PCB to be plugged and is provided with a plurality of plug-in clamps; the upper CCD is arranged on the plug-in manipulator and used for identifying the position of the PCB and the position of a component on the component loading rack; the lower CCD is installed on the rack and used for identifying the pin direction of the component clamped on the plug-in clamp.

In one embodiment, the bottom of the frame is provided with a roller. Preferably, the roller is a universal roller with a brake.

In one embodiment, the number of the card holders is four, spaced 90 degrees apart from each other.

In an embodiment, the component feeding frame includes a vibration disk type component feeding frame and a plate-shaped component feeding frame.

In one embodiment, a human-machine interface is further mounted on the frame.

Preferably, the human-machine interface is an industrial touch screen.

According to the utility model discloses an on the other hand provides a plug-in components production line, the plug-in components production line include a plurality of as above plug-in components machine of inserting promptly, be equipped with on the plug-in components station of plug-in components production line and block die clamping cylinder and the sensor that targets in place, the sensor that targets in place is used for the inspection to treat whether carry the PCB board of plug-in components to target in place, block die clamping cylinder and be used for the centre gripping to treat the PCB board of plug-in.

The utility model adopts the above technical scheme, the beneficial effect who has is: the utility model discloses an insert formula plug-in components machine can seamless butt joint present plug-in components production line, need not carry out big transformation to the plug-in components production line, plug-and-play, not the time spent can push away from the station, can carry out man-machine collocation in a flexible way.

Drawings

To further illustrate the embodiments, the present invention provides the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the embodiments. With these references, one of ordinary skill in the art will appreciate other possible embodiments and advantages of the present invention. Elements in the figures are not drawn to scale and like reference numerals are generally used to indicate like elements.

Fig. 1 is a perspective view of an instant plug-in card inserter according to an example of the present invention;

Fig. 2 is another perspective view of the plug-in card inserter of fig. 1; with a portion of the outer shell removed to show its internal structure;

Fig. 3 is a card production line having the plug-in card machine of fig. 1 according to an example of the present invention.

Detailed Description

The present invention will now be further described with reference to the accompanying drawings and detailed description.

As shown in fig. 1-2, an instant plug-in card inserter 1 may include a frame 11, a SCARA robot 12, an upper CCD 13, a lower CCD 14, and the like. The bottom of the frame 11 is provided with rollers 16 to facilitate the movement of the plug-in card inserter 1. Preferably, the roller 16 is a gimbaled roller with brakes. The housing 11 is also provided with a housing and a door panel to protect the internal components thereof. A plurality of replaceable

component feeding frames

15a and 15b are arranged on the rack 11, and the

component feeding frames

15a and 15b are used for placing components. It should be understood that the material loading frame for different components can be replaced according to different material loading modes. In the illustrated embodiment, the component feeding frame includes a vibration plate type component feeding frame 15a and a plate type component feeding frame 15 b. The SCARA robot 12 is fixedly mounted on the frame 11. When the plug-in machine 1 is moved to a plug-in production line, as shown in fig. 3, the plug-in robot 12 has its plug-in robot hand above the PCB board to be plugged and is provided with a number of plug-in clamps 121. The number of the card holders 121 may be configured according to actual needs. In the illustrated embodiment, the card holders 121 are four in number and are spaced 90 degrees apart from each other. That is, the SCARA robot 12 can grasp 4 components and perform work. The upper CCD 13 is mounted on a card robot of the SCARA robot 12, specifically, on an end of the card robot. The upper CCD 13 is used for identifying the position of the PCB to be plugged and the positions of the components on the

component loading frames

15a and 15 b. The lower CCD 14 is mounted on the rack 1, and identifies the lead direction of the component held on the card holder 121 of the SCARA robot 12. Therefore, the SCARA robot 12 can cooperate with the upper CCD 13 and the lower CCD 14 to perform automatic plug-in work.

In order to make the photographed image clearer, the upper CCD 13 and the lower CCD 14 are also provided with respective coaxial light sources.

For ease of operation, the plug-in inserter 1 may also include a human-machine interface (not shown) mounted on the frame 11. Preferably, the human-machine interface is a commercially available industrial touch screen.

Fig. 3 shows a card production line which comprises a plurality of plug-in card machines 1 and on whose card stations there are blocking clamping cylinders 2 and in-position sensors 3. Wherein, the blocking clamping cylinder 2 is used for clamping a PCB to be inserted. The in-place sensor 3 is used for checking whether the PCB to be inserted is conveyed in place, and can be a proximity switch, a photoelectric switch or a pressure switch. When the plug-in type component inserter is in work, the plug-in type component inserter 1 is pushed to a corresponding component inserting station of a component inserting production line, then corresponding connection wires of the blocking clamping cylinder 2 and the in-place sensor 3 are connected to an electric control system of the plug-in type component inserter 1, and finally the plug-in type component inserter 1 is started; when the plug-in type plug-in machine 1 is not used, the plug-in type plug-in machine can be pushed away from the corresponding plug-in station, and the plug-in type plug-in machine is flexible and convenient, so that the plug-in production line is more flexible.

While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. The plug-in type plug-in machine is characterized in that the plug-in type plug-in machine can be movably pushed to a corresponding station of a plug-in production line and is used for replacing manual work to carry out automatic plug-in operation, and the plug-in type plug-in machine comprises a rack, a SCARA robot, an upper CCD and a lower CCD; the SCARA robot is fixedly arranged on the rack, and a plug-in manipulator of the SCARA robot is positioned above a PCB to be plugged and is provided with a plurality of plug-in clamps; the upper CCD is arranged on the plug-in manipulator and used for identifying the position of the PCB and the position of a component on the component loading rack; the lower CCD is installed on the rack and used for identifying the pin direction of the component clamped on the plug-in clamp.

2. The plug-in component inserter according to claim 1 wherein rollers are provided on the bottom of the housing.

3. The plug-in component inserter according to claim 2 wherein the roller is a gimbaled roller with a brake.

4. The plug-in inserter according to claim 1 wherein said inserter clamps are four in number and are spaced 90 degrees apart from each other.

5. The plug-in component inserter according to claim 1, wherein said component loader comprises a vibrating disk component loader and a board component loader.

6. The plug-in component inserter according to claim 1, wherein a human-machine interface is further mounted on the housing.

7. The plug-in component of claim 6, wherein the human-machine interface is an industrial touch screen.

8. A card assembly production line is characterized by comprising a plurality of plug-in card assemblies according to any one of claims 1 to 7, wherein a blocking clamping cylinder and an in-place sensor are arranged on a card assembly station of the card assembly production line, the in-place sensor is used for checking whether a PCB to be inserted is conveyed in place, and the blocking clamping cylinder is used for clamping the PCB to be inserted.