CN211077516U - Fungus basket handle car unloader - Google Patents

Abstract

A lifting motor is installed on the upper portion of a frame body, a transmission shaft is transversely installed on the upper portion of the frame body, a motor gear is installed on an output shaft of the lifting motor, and a motor driven gear is installed on the transmission shaft and corresponds to the motor gear; two chain driving gears are symmetrically arranged on the transmission shaft, two chain driven gears are correspondingly arranged at the bottom of the frame body and the two chain driving gears on the transmission shaft, and a chain is arranged between the corresponding chain driving gear and the corresponding chain driven gear; the rear side of the lifting frame is connected with two chains, the front lifting frame is provided with a roller bed machine, the lifting frame is provided with a pull rod cylinder, a cylinder rod of the pull rod cylinder is connected with a transverse pull rod on the front side, and the pull rod is provided with a fungus basket handle. The utility model adopts a balanced lifting structure and a basket pulling structure, realizes the stable unloading and lifting balance of the fungus basket; the timely conveying of the fungus baskets is realized by combining a roller way machine, and a plurality of induction devices are installed in a matched manner, so that the precision and the coordination are good; the automatic unloading of the fungus basket is realized, and the production efficiency is high.

Description

Fungus basket handle car unloader

Technical Field

The utility model relates to the technical field of edible mushroom production equipment.

Background

After the fungus baskets are sterilized, the fungus baskets need to be moved to an inoculation chamber for inoculation, the fungus baskets are unloaded from a sterilization vehicle for inoculation, the whole space of the inoculation chamber needs to reach a purification standard, if the space is too large, purification resources are wasted, and if the space is too small, the fungus baskets are not easy to carry, the traditional unloading mode is that the fungus baskets in the sterilization vehicle are manually transferred, the unloading space is large, and the unloading speed is slow; the material basket is moved for many times, so that the material bag generates micropores to cause pollution, meanwhile, the manual unloading efficiency is low, the inclination of the fungus basket is large in the basket moving and unloading processes, so that the material bag is extruded, and the micropores are easily caused; due to the problems, the bacteria basket unloading equipment is provided, but the existing bacteria basket unloading machine has the problems of basket unloading clamping, unstable unloading, inconsistent unloading and conveying and the like, so that the working efficiency is influenced.

SUMMERY OF THE UTILITY MODEL

In order to solve the above-mentioned problem that current sterilization car fungus basket equipment of unloading exists, the utility model provides a fungus basket handle car unloader.

The utility model discloses a realize that the technical scheme that above-mentioned purpose adopted is: a lifting motor 1 is installed on the upper portion of a frame body 8, a transmission shaft 38 is transversely installed on the upper portion of the frame body 8, a motor gear 2 is installed on an output shaft of the lifting motor 1, and a motor driven gear 3 is installed on the transmission shaft 38 and corresponds to the motor gear 2; two chain driving gears 4 are symmetrically installed on the transmission shaft 38, two chain driven gears 23 are installed at the bottom of the frame body 8 and correspond to the two chain driving gears 4 on the transmission shaft 38, and a chain 9 is installed between the corresponding chain driving gear 4 and the corresponding chain driven gear 23; the rear side of the lifting frame 19 is connected with two chains 9, the front side of the lifting frame 19 is a horizontal front side lifting frame 45, a pull rod air cylinder 28 is installed on the lifting frame 19, an air cylinder rod of the pull rod air cylinder 28 is connected with a transverse pull rod 20 on the front side, and a bacteria basket handle 51 is installed on the pull rod 20.

The pull rod 20 is longitudinally provided with an air cylinder through hole 59, the handle air cylinder 56 is installed in the air cylinder through hole 59, the handle air cylinder 56 is fixed on the fungus basket pull rod 20 through an air cylinder nut 60, the lower end of an air cylinder plug rod 62 of the handle air cylinder 56 penetrates through a plug rod through hole 61 on the lower side of the pull rod 20 and is located on the lower portion of the pull rod 20, the fungus basket handle 51 is transversely fixed on the upper end of the air cylinder plug rod 62 through a handle nut 54, and the fungus basket handle 51 is of a structure with the front end bent.

Linear guide rails 15 are respectively arranged on the front sides of the two vertical frame bodies on the two sides of the frame body 8, linear bearing base plates 18 are respectively installed at the two ends of the rear side of the lifting frame 19, the linear bearings 17 are installed on the linear bearing base plates 18 through linear bearing connecting screws 16, and the linear bearings 17 are installed on the linear guide rails 15 in a sliding mode.

Two pairs of connecting base blocks 14 are symmetrically arranged on the upper portion and the lower portion of the cross beam of the upper portion of the lifting frame 19, corresponding to each chain 9, in an up-and-down mode, two ends of each chain 9 are fixed to the two connecting base blocks 14 on the same side respectively, chain connecting screws 12 are vertically arranged on the connecting base blocks 14, the end portions of the chains 9 are connected with the chain connecting screws 12 through chain connecting pin shafts 11, and the chain connecting screws 12 are fixed to the connecting base blocks 14 through connecting nuts 13.

An air cylinder baffle 50 and a pull rod baffle 29 are transversely arranged on the lifting frame 19 in a front-back parallel mode, a pull rod air cylinder 28 is arranged on the rear side of the middle part of the air cylinder baffle 50, an air cylinder rod of the pull rod air cylinder 28 penetrates through the air cylinder baffle 50 to be installed, and the pull rod air cylinder 28 penetrates through the pull rod baffle 29 on the rear side to be installed; two pull rod guide rods 27 are symmetrically arranged on the pull rod baffle plate 29 and positioned on two sides of the pull rod cylinder 28, the pull rod guide rods 27 are slidably arranged on the pull rod baffle plate 29 through a guide rod shaft sleeve 44, the pull rod guide rods 27 penetrate through the pull rod baffle plate 29 and the cylinder baffle plate 50 to be arranged, and the front end of each pull rod guide rod 27 is connected with the cylinder rod of the pull rod cylinder 28 through a pull rod 20.

The roller way machine 21 is installed on the upper portion of the front side lifting frame 45 of the lifting frame 19, the roller way motor 43 is installed on the lifting frame 19 through the roller way motor base plate 49, the roller way motor 43 is connected with the roller way machine 21, and the roller way of the roller way machine 21 is perpendicular to the lifting frame 19.

A basket inlet induction device 34 is arranged on the front side of the frame at one end of the lifting frame 19, an original point induction device 58 is arranged on the front side of the lifting frame 19 at the opposite end of the basket inlet, and a frame position induction device is arranged between the roller ways on the roller way machine 21; an interlayer induction device 40 is arranged at the front side of the roller machine 21, and a basket induction device 52 is arranged at the front side of the pull rod 20.

An upper limit normally closed switch 25 and an upper limit sensing device 26 are installed on the upper portion of the vertical frame body on one side of the frame body 8, and a lower limit normally closed switch 36 and a lower limit sensing device 37 are installed on the lower portion of the vertical frame body.

The basket baffle plate 39 is arranged on the front lifting frame 45 at the output end of the fungus basket 57 on the lifting frame 19.

Two ends of the transmission shaft 38 are fixed on the upper part of the frame body 8 through the transmission bearing 6 and the bearing block 5; the lifting motor 1 is arranged on the upper part of the frame body 8 through the motor base plate 7; the chain driven gear 23 is mounted to the bottom of the frame body 8 through a chain driven gear support plate 22.

The utility model discloses a fungus basket handle car unloader, which adopts a balanced lifting structure and a basket pulling structure, realizes the stable car unloading and lifting balance of fungus baskets; the timely conveying of the fungus baskets is realized by combining a roller way machine, and a plurality of induction devices are installed in a matched manner, so that the precision and the coordination are good; the automatic unloading of the fungus basket is realized, and the production efficiency is high.

Drawings

Fig. 1 is a main view structure diagram of the fungus basket handle unloading machine.

Fig. 2 is an enlarged structural view of a portion a in fig. 1.

Fig. 3 is a side view structure diagram of the fungus basket handle unloader of the utility model.

Fig. 4 is an enlarged structural view of part B of fig. 3.

FIG. 5 is the installation structure diagram of the chain and the connection base block of the fungus basket handle unloader.

FIG. 6 is a partial structure view of the handle of the bacteria basket in the portion C of FIG. 3.

FIG. 7 is a front view of a handle of a bacteria basket.

FIG. 8 is a partial plan view of the handle of the bacteria basket.

FIG. 9 is a top view structure diagram of the fungus basket handle unloader

Fig. 10 is a front view structural diagram of the lifting frame part of the bacteria basket handle unloading machine of the utility model.

Fig. 11 is a top view structural diagram of the lifting frame of the fungus basket handle unloading machine of the utility model.

Fig. 12 is a structure view of the lifting frame of the fungus basket handle unloading machine.

Fig. 13 is a overlooking structure diagram of the bacteria basket pulling position of the lifting frame of the bacteria basket handle car unloader of the utility model.

Fig. 14 is a top view structural diagram of the roller bed machine of the fungus basket handle unloader of the present invention.

FIG. 15 is a schematic view showing a state in which a basket handle of the basket handle portion is dropped between the rim of the basket and the fungus bag.

FIG. 16 is a schematic view showing a raised state of a bag handle of the basket handle portion.

Fig. 17 is a structural diagram of the sterilization vehicle of the bacteria basket handle unloading machine in place and the bacteria basket handle in a lifting state.

Fig. 18 is a drawing diagram of the tension rod of the bacteria basket handle unloader in an extending state.

Fig. 19 is a drawing of the tension rod in-place state structure of the bacteria basket handle unloader of the utility model.

Fig. 20 is a structure diagram of the bacteria basket pull-in position state of the bacteria basket pull-handle unloader of the utility model.

FIG. 21 is a structural view of the pull rod fungus pulling basket of the fungus basket handle unloader.

Fig. 22 is a structural view of a falling state of the bacteria basket handle unloader of the utility model.

Fig. 23 is a structural diagram of the state that the fungus basket handle of the fungus basket handle unloader rises and the fungus basket is spread.

In the figure: 1. a lifting motor, 2, a motor gear, 3, a motor driven gear, 4, a chain driving gear, 5, a bearing seat, 6, a transmission bearing, 7, a motor base plate, 8, a frame body, 9, a chain, 10, a control box, 11, a chain connecting pin shaft, 12, a chain connecting screw, 13, a connecting nut, 14, a connecting base block, 15, a linear guide rail, 16, a linear bearing connecting screw, 17, a linear bearing, 18, a linear bearing base plate, 19, a lifting frame, 20, a pull rod, 21, a roller machine, 22, a chain driven wheel supporting plate, 23, a chain driven wheel, 24, a base cushion plate, 25, an upper limit normally closed switch, 26, an upper limit induction device, 27, a pull rod guide rod, 28, a pull rod cylinder, 29, a pull rod baffle plate, 30, a first basket induction device, 31, a second basket induction device, 32, a third induction device, 33 and a fourth basket induction device, 34. the device comprises a basket inlet sensing device, 35, a transmission chain, 36, a lower limit normally closed switch, 37, a lower limit sensing device, 38, a transmission shaft, 39, a basket inlet baffle, 40, an interlayer sensing device, 42, a sterilization vehicle, 43, a roller way motor, 44, a guide rod shaft sleeve, 45, a front side lifting frame, 46, an external lifting transmission machine, 47, a bacteria basket counting correlation photoelectric combined sensor receiving end, 48, a bacteria basket counting correlation photoelectric combined sensor transmitting end, 49, a roller way motor base plate, 50, a cylinder baffle, 51, a bacteria basket handle, 52, a basket pulling sensing device, 53, a guide rod shaft sleeve fixing hole, 54, a handle nut, 55, a cylinder fixing hole, 56, a handle cylinder, 57, a bacteria basket, 58, an original point sensing device, 59, a cylinder through hole, 60, a cylinder nut, 61, a plug rod through hole, 62 and a cylinder plug rod.

Detailed Description

The utility model discloses a fungus basket unloader structure is as shown in fig. 1, fig. 4 and fig. 9, elevator motor 1 is installed on 8 upper portions of support body through motor base plate 7, 8 upper portions of support body are located elevator motor 1 front side and transversely install transmission shaft 38, the both ends of transmission shaft 38 are fixed in 8 upper portions of support body through transmission bearing 6 and bearing frame 5, install motor gear 2 on the output shaft of elevator motor 1, correspond with motor gear 2 on transmission shaft 38 and install motor driven gear 3, connect through drive chain 35 between motor gear 2 and the motor driven gear 3; two chain driving gears 4 are symmetrically installed on the transmission shaft 38, two chain driven gears 23 are installed at the bottom of the frame body 8 and correspond to the two chain driving gears 4 on the transmission shaft 38, the chain driven gears 23 are installed at the bottom of the frame body 8 through chain driven gear supporting plates 22, and chains 9 are installed between the corresponding chain driving gears 4 and the chain driven gears 23; linear guide rails 15 are respectively arranged on the front sides of the two vertical frame bodies on the two sides of the frame body 8, linear bearing base plates 18 are respectively installed at the two ends of the rear side of the lifting frame 19, linear bearing base plate screw holes 54 are formed in the linear bearing base plates 18, linear bearings 17 are installed on the linear bearing base plates 18 through linear bearing connecting screws 16, and the linear bearings 17 are installed on the linear guide rails 15 in a sliding mode. Two chains 9 are connected to 19 rear sides of crane, 19 upper portion crossbeams of crane are from top to bottom installed two pairs of connection base blocks 14 with every chain 9 department of correspondence respectively, as shown in fig. 5, the both ends of every chain 9 are fixed in respectively on two upper and lower connection base blocks 14 of homonymy, connect vertical installation chain connecting screw 12 on the base block 14, 9 tip of chain passes through chain connecting pin 11 and connects chain connecting screw 12, chain connecting screw 12 is fixed in on connecting base block 14 through connecting nut 13, elevator motor 1 passes through motor gear 2, motor driven gear 3 drives the rotation of chain driving gear 4, thereby it is rotatory between chain driving gear 4 and chain driven gear 23 to drive chain 9, thereby the lift of crane 19 has been realized. The front side of the lifting frame 19 is a horizontal front lifting frame 45, and the basket baffle plate 39 is arranged on the upper part of the outer edge of the front lifting frame 45 of the lifting frame 19 at the output end of the bacteria basket 57.

As shown in fig. 10-13, an air cylinder baffle 50 and a pull rod baffle 29 are transversely arranged on the lifting frame 19 in a front-back parallel manner, a pull rod air cylinder 28 is arranged in the middle of the air cylinder baffle 50 through an air cylinder fixing hole 55 on the air cylinder baffle 50, an air cylinder rod of the pull rod air cylinder 28 is arranged through the air cylinder baffle 50, and the pull rod air cylinder 28 is arranged through the pull rod baffle 29 on the rear side; two pull rod guide rods 27 are symmetrically arranged on the pull rod baffle 29 and positioned on two sides of the pull rod cylinder 28, a guide rod shaft sleeve fixing hole 53 is formed in the pull rod baffle 29, the pull rod guide rods 27 are slidably arranged on the pull rod baffle 29 through a guide rod shaft sleeve 44, the pull rod guide rods 27 penetrate through the pull rod baffle 29 and the cylinder baffle 50 to be installed, and the front end of the pull rod guide rod 27 and the cylinder rod of the pull rod cylinder 28 are connected with a pull rod 20. As shown in fig. 6-8, a cylinder through hole 59 is longitudinally formed in the pull rod 20, the handle cylinder 56 is installed in the cylinder through hole 59, the handle cylinder 56 is fixed on the basket pull rod 20 through a cylinder nut 60, the lower end of a cylinder plug rod 62 of the handle cylinder 56 penetrates through a plug rod through hole 61 on the lower side of the pull rod 20 and is located on the lower portion of the pull rod 20, the basket handle 51 is transversely fixed on the upper end of the cylinder plug rod 62 through a handle nut 54, and the basket handle 51 is of a structure with the front end bent downward by 90 degrees. The pull rod 20 is horizontally pushed forwards through the pull rod cylinder 28, the handle cylinder 56 controls the bacteria basket handle 51 to fall down to clamp the edge of the bacteria basket 57, and then the bacteria basket is pulled back through the pull rod 20 to pull the bacteria basket 57 onto the roller bed machine 21 for conveying. FIG. 15 shows a state where the basket handle is dropped between the basket rim and the fungus bag, and FIG. 16 shows a state where the basket handle is lifted.

As shown in fig. 10 and 14, the roller way machine 21 is installed on the upper portion of the front crane 45 of the crane 19, the roller way motor 43 is installed on the crane 19 through the roller way motor base plate 49, the output shaft of the roller way motor 43 is connected with the roller shaft of the roller way machine 21 through the gear and the transmission chain 35, and the roller way of the roller way machine 21 is vertically placed with the crane 19.

A basket inlet induction device 34 is installed on the front side of a frame of the lifting frame 19 at one end of the basket inlet, and frame position induction devices are installed on the roller way machine 21 between the roller ways according to the arrangement of the fungus baskets, in the embodiment, four frame position induction devices, namely a first basket position induction device 30, a second basket position induction device 31, a third basket position induction device 32 and a fourth basket position induction device 33 are adopted, as shown in figure 1; the lifting frame 19 is located to be equipped with initial point induction system 58 in the relative one end front side of basket of going out, and induction system 40 between the installation layer of roller machine 21 front side, as shown in fig. 10, roller machine 21 goes out basket one end and connects outside lift conveyer 46, and the last front and back portion of outside lift conveyer 46 is equipped with fungus basket count correlation photoelectric combined sensor receiving terminal 47 and fungus basket count correlation photoelectric combined sensor transmitting terminal 48 respectively, carries out the fungus basket count through this counter. An upper limit normally closed switch 25 and an upper limit induction device 26 are installed on the upper portion of the vertical frame body on one side of the frame body 8, and a lower limit normally closed switch 36 and a lower limit induction device 37 are installed on the lower portion of the vertical frame body, as shown in fig. 1.

The specific unloading process is shown in fig. 17-23:

(1) the sterilization vehicle 42 is in place, the starting switch is pressed, and the bacteria basket handle 51 returns to the original position and rises;

(2) the interlayer induction device 40 induces the layer position, the lifting motor 1 stops running under the control of the control system of the starting control box 10, and the bacteria basket pull rod 20 extends out towards the sterilization vehicle 42 under the control of the control system;

(3) the basket pulling sensing device 52 senses that the fungus basket is in place, and the pull rod 20 is controlled by the control system to be in place and stop moving forwards;

(4) the basket pulling sensing device 52 senses that the bacteria basket 57 is in place, and the bacteria basket handle 51 falls under the control of the control system;

(5) under the control of the control system, the bacteria basket handle 51 pulls the bacteria basket 57 out of the sterilization vehicle 42;

(6) under the control of the control system, the bacteria basket handle 51 of the bacteria basket handle 20 pulls the bacteria basket in place;

(7) after the fungus basket position sensing device senses that a fungus basket is in place, under the control of the control system, the fungus basket handle 51 is lifted, then the roller way motor 43 is started, and the fungus basket is conveyed out by the roller way motor 21.

While the invention has been described with reference to exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application belong to the protection scope of the present invention.

Claims (10)

1. The utility model provides a fungus basket handle car unloader which characterized in that: a lifting motor (1) is installed at the upper part of the frame body (8), a transmission shaft (38) is transversely installed at the upper part of the frame body (8), a motor gear (2) is installed on an output shaft of the lifting motor (1), and a motor driven gear (3) is installed on the transmission shaft (38) and corresponds to the motor gear (2); two chain driving gears (4) are symmetrically arranged on the transmission shaft (38), two chain driven gears (23) are correspondingly arranged at the bottom of the frame body (8) and the two chain driving gears (4) on the transmission shaft (38), and a chain (9) is arranged between the corresponding chain driving gear (4) and the corresponding chain driven gear (23); two chains (9) are connected to crane (19) rear side, and crane (19) front side is horizontally front side crane (45), installs pull rod cylinder (28) on crane (19), and the horizontal pull rod (20) of front side is connected to the cylinder pole of pull rod cylinder (28), installs fungus basket handle (51) on pull rod (20).

2. The fungus basket handle unloader of claim 1, wherein: the fungus basket pull rod is characterized in that an air cylinder through hole (59) is longitudinally formed in the pull rod (20), a handle air cylinder (56) is installed in the air cylinder through hole (59), the handle air cylinder (56) is fixed to the fungus basket pull rod (20) through an air cylinder nut (60), the lower end of an air cylinder plug rod (62) of the handle air cylinder (56) penetrates through a plug rod through hole (61) in the lower side of the pull rod (20) and is located in the lower portion of the pull rod (20), the fungus basket pull rod (51) is transversely fixed to the upper end of the air cylinder plug rod (62) through a handle nut (54), and the fungus basket pull rod (51) is of a structure with the front end.

3. The fungus basket handle unloader of claim 1, wherein: the vertical support body front side in both sides of support body (8) is equipped with linear guide (15) respectively, and linear bearing base plate (18) are installed respectively to crane (19) rear side both ends, and linear bearing (17) are installed on linear bearing base plate (18) through linear bearing connecting screw (16), and linear bearing (17) slidable mounting is on linear guide (15).

4. The fungus basket handle unloader of claim 1, wherein: two pairs of connecting base blocks (14) are symmetrically installed at the upper part and the lower part of a cross beam at the upper part of the lifting frame (19) and corresponding to each chain (9), the two ends of each chain (9) are fixed on the two connecting base blocks (14) at the same side respectively, chain connecting screws (12) are vertically installed on the connecting base blocks (14), the end parts of the chains (9) are connected with the chain connecting screws (12) through chain connecting pin shafts (11), and the chain connecting screws (12) are fixed on the connecting base blocks (14) through connecting screw caps (13).

5. The fungus basket handle unloader of claim 1, wherein: an air cylinder baffle (50) and a pull rod baffle (29) are transversely arranged on the lifting frame (19) in a front-back parallel mode, a pull rod air cylinder (28) is arranged on the rear side of the middle of the air cylinder baffle (50), an air cylinder rod of the pull rod air cylinder (28) penetrates through the air cylinder baffle (50) to be installed, and the pull rod air cylinder (28) penetrates through the pull rod baffle (29) on the rear side to be installed; two pull rod guide rods (27) are symmetrically arranged on two sides of a pull rod cylinder (28) on the pull rod baffle (29), the pull rod guide rods (27) are slidably arranged on the pull rod baffle (29) through guide rod shaft sleeves (44), the pull rod guide rods (27) penetrate through the pull rod baffle (29) and the cylinder baffle (50) to be arranged, and the front ends of the pull rod guide rods (27) and the cylinder rod of the pull rod cylinder (28) are connected with a pull rod (20).

6. The fungus basket handle unloader of claim 1, wherein: a roller way machine (21) is installed on the upper portion of a front side lifting frame (45) of the lifting frame (19), a roller way motor (43) is installed on the lifting frame (19) through a roller way motor base plate (49), the roller way motor (43) is connected with the roller way machine (21), and a roller way of the roller way machine (21) is vertically placed with the lifting frame (19).

7. The fungus basket handle unloader of claim 1, wherein: a basket inlet induction device (34) is installed on the front side of the frame at one end of the lifting frame (19), an original point induction device (58) is arranged on the front side of the lifting frame (19) at the opposite end of the basket inlet, and a frame position induction device is installed between the roller ways on the roller way machine (21); an interlayer induction device (40) is arranged at the front side of the roller machine (21), and a basket pulling induction device (52) is arranged at the front side of the pull rod (20).

8. The fungus basket handle unloader of claim 1, wherein: an upper limiting normally closed switch (25) and an upper limiting induction device (26) are installed on the upper portion of the vertical frame body on one side of the frame body (8), and a lower limiting normally closed switch (36) and a lower limiting induction device (37) are installed on the lower portion of the vertical frame body.

9. The fungus basket handle unloader of claim 1, wherein: and a basket baffle (39) is arranged on the front side lifting frame (45) at the output end of the fungus basket (57) on the lifting frame (19).

10. The fungus basket handle unloader of claim 1, wherein: two ends of the transmission shaft (38) are fixed on the upper part of the frame body (8) through a transmission bearing (6) and a bearing seat (5); the lifting motor (1) is arranged on the upper part of the frame body (8) through a motor base plate (7); the chain driven gear (23) is arranged at the bottom of the frame body (8) through a chain driven wheel supporting plate (22).

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