CN211003505U - Feeding system of L ED ball bubble lamp light source board - Google Patents
Feeding system of L ED ball bubble lamp light source board Download PDFInfo
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- CN211003505U CN211003505U CN201922151604.7U CN201922151604U CN211003505U CN 211003505 U CN211003505 U CN 211003505U CN 201922151604 U CN201922151604 U CN 201922151604U CN 211003505 U CN211003505 U CN 211003505U
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- 239000011265 semifinished product Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 8
- 230000006872 improvement Effects 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 7
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- 238000010586 diagram Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
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- 238000012986 modification Methods 0.000 description 2
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- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The utility model belongs to the technical field of ball bubble lamp product, specifically disclose L ED ball bubble lamp light source plate's feeding system, including main frame and side frame, install L ED ball bubble lamp conveyor on the main frame, install the support plate that is used for bearing L ED ball bubble lamp on the L ED ball bubble lamp conveyor, still install on the main frame and prevent the support plate to continue the support plate stop device that moves ahead when the support plate removes to treating the material loading station, the below of support plate is equipped with the layer board jacking device that is used for holding up the support plate, be equipped with the PIN needle calibrating device that the during operation carries out the location calibration to the PIN needle on L ED ball bubble lamp power board in the top of support plate, be equipped with light source board conveyor in the side frame, install the loading dish with placing the light source board on the light source board conveyor, PIN needle calibrating device's top still is provided with manipulator device.
Description
Technical Field
The utility model belongs to the technical field of the ball bubble lamp product, in particular to material loading system of L ED ball bubble lamp light source board.
Background
In the prior art, an L ED bulb lamp is a novel energy-saving lamp replacing a traditional incandescent bulb, and under the condition of the same lighting effect, the energy consumption is already reduced to 1/8 of the incandescent lamp and 1/2 of an electronic energy-saving lamp, so that a L ED lighting product tends to replace the traditional lighting product at present, and the L ED bulb lamp is complex in structure relative to the incandescent lamp, is more expensive than the traditional lamp in price cost, and only when large-scale production is realized, the cost price is reduced.
In the production process of L ED ball bubble lamp, the process of installing the power strip of light source board one by one correspondence to L ED ball bubble lamp on L ED ball bubble lamp semi-manufactured goods is especially crucial, however, at present, the mounting means of light source board relies on manual operation, the operation workman with the light source group install to L ED ball bubble lamp one by one correspondence, artifical intensity of labour is big, the productivity is low, the productivity is only 1000 pieces/hour, because manual operation simultaneously, there is the possibility of counterpoint deviation during the installation, the installation accuracy is lower, the defective percentage is high.
Therefore, the development of a feeding system capable of realizing the automatic L ED bulb light source plate is urgent.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming prior art's not enough, specifically disclose a feeding system of bulb lamp light source board, this feeding system can realize automatic material loading process, and the material loading is fast, and is efficient, and its material loading degree of accuracy improves greatly simultaneously, and the defective percentage is low, can extensively be applicable to the production line that output is high.
In order to achieve the technical purpose, the utility model discloses a realize according to following technical scheme:
a material loading system of L ED ball bubble lamp light source board, including main frame and the side frame in main frame one side, install on the main frame and carry the semi-manufactured L ED ball bubble lamp conveyor who treats the material loading, install the support plate that is used for bearing L ED ball bubble lamp on the L ED ball bubble lamp conveyor, still install on the main frame and stop the device when the support plate removes to the support plate that prevents the support plate to continue to move ahead when treating the material loading station, the below of support plate is equipped with the layer board jacking device that is used for holding up the support plate, is equipped with the PIN needle calibrating device that the during operation carries out location calibration to the PIN needle on L ED ball bubble lamp power board in the top of support plate, be equipped with light source board conveyor in the side frame, install the loading dish that is used for placing the light source board on the light source board conveyor, PIN needle calibrating device's top still is provided with the manipulator device that can pick up the corresponding power panel of installing to L ED ball bubble lamp after a plurality of light source board that come.
As the further improvement of above-mentioned technique, PIN needle calibrating device includes the calibration limiting plate and arranges the pneumatic clamping mechanism of the calibration limiting plate left and right sides in, the last even PIN needle that is provided with on the calibration limiting plate and supplies L ED ball bubble lamp power strip exposes or the work hole site that stretches out, pneumatic clamping mechanism includes die clamping cylinder in proper order, installs at the mounting panel of die clamping cylinder output, the inboard side backstop board of connecting through the cylinder telescopic link of mounting panel, die clamping cylinder's cylinder telescopic link passes and fixed side backstop board, the bottom surface height of side backstop board is less than the high position of the bottom surface of calibration limiting plate.
As a further improvement of the above technology, the number of the working holes on the calibration limit plate is eight, and the working holes are uniformly arranged on the calibration limit plate in a rectangular array of 4 × 2.
As a further improvement of the above technology, the manipulator device is a three-axis servo manipulator device, the three-axis servo manipulator device includes X-direction sliding shafts, Y-direction sliding shafts and Z-direction sliding shafts which are connected to each other, wherein the X-direction sliding shafts are arranged in pairs, two ends of the two X-direction sliding shafts are installed on the left and right sides of the main frame, the Y-direction sliding shafts are connected between the two X-direction sliding shafts, a connecting plate is connected to the bottom end of the Z-direction sliding shaft, and a plurality of air claw structures corresponding to working hole sites on the calibration limiting plate are arranged at the bottom of the connecting plate.
As a further improvement of the above technology, the pneumatic claw structure comprises a pneumatic claw small cylinder and eight claws connected to the bottom of the pneumatic claw small cylinder, and specifically, the pneumatic claw structures are uniformly arranged on the bottom of the connecting plate in a rectangular array manner.
As a further improvement of the technology, the carrier plate stopping device comprises a stopping cylinder and a stopping block arranged at the tail end of a telescopic rod of the stopping cylinder, and the tail end of the stopping block is provided with a roller.
As a further improvement of the above technology, the supporting plate jacking device comprises an installation base plate, a jacking cylinder and a supporting plate installed at the top of a telescopic rod of the jacking cylinder, lifting guide pillars are arranged at four corners between the installation base plate and the supporting plate, and positioning columns corresponding to two holes at opposite angles on the supporting plate are arranged on the supporting plate.
As a further improvement of the above technology, the bulb lamp conveying device comprises an endless conveying chain device installed on the main frame, a carrier plate for carrying L ED bulb lamps is installed on the conveying chain device, the conveying chain device is longitudinally arranged along the main frame, and the conveying chain device is a double-speed conveying chain type conveying production line.
As a further improvement of the above technology, the light source plate conveying device is a reciprocating conveyor belt type conveying device with an upper layer and a lower layer, the reciprocating conveyor belt type conveying device is transversely arranged along the side frame, and two loading discs of the light source plates on the light source plate conveying device are respectively arranged on the upper layer and the lower layer of the conveying belt and reciprocate left and right along with the conveying belt.
Compared with the prior art, the beneficial effects of the utility model are that:
(1) the L ED bulb lamp light source plate feeding system can simultaneously grab the light source plate once and accurately and correspondingly install the light source plate on the power panel of the L ED bulb lamp to be fed through the manipulator device, the feeding speed is high, the efficiency is high, the automation degree is high, an operator can be liberated from a manual operation mode, and the labor cost is greatly saved;
(2) l ED ball bubble lamp light source plate's feeding system, the installation of light source plate is effectual, the defective percentage is low, improves the productivity of production greatly, the productivity reaches nearly 4000/hour, effectively improves production efficiency, is applicable to mass production's needs extensively.
Drawings
The invention will be described in detail with reference to the following drawings and specific embodiments:
fig. 1 is a schematic perspective view of a feeding system of an L ED bulb light source board according to the present invention;
FIG. 2 is a front side view of FIG. 1 as described above;
FIG. 3 is an enlarged schematic view of the above-mentioned point A in FIG. 2;
FIG. 4 is a schematic structural view of a light source plate according to the present invention;
fig. 5 is a first assembly schematic diagram of the middle support plate, the support plate jacking device, the three-axis servo manipulator device and the PIN calibrating device of the present invention;
fig. 6 is a schematic assembly diagram of the middle support plate, the support plate jacking device, the three-axis servo manipulator device and the PIN calibrating device of the present invention;
fig. 7 is a third assembly schematic diagram of the middle support plate, the support plate jacking device, the three-axis servo manipulator device and the PIN calibrating device of the present invention;
fig. 8 is an assembly schematic diagram of the carrier plate, the supporting plate jacking device and the PIN calibrating device of the present invention;
FIG. 9 is an assembly diagram of the light source plate conveying device, the carrier plate, and the carrier plate stopping device of the present invention;
fig. 10 is a schematic structural view of a carrier plate stopping device of the present invention;
fig. 11 is a schematic structural view of the middle supporting plate jacking device of the present invention.
Detailed Description
As shown in fig. 1 to 3 and 9 to 11, the feeding system of a L ED bulb lamp light source plate includes a main frame 10 and a side frame 20 on one side of the main frame 10, the main frame 10 is provided with a L ED bulb lamp conveying device 30 for conveying a semi-finished product to be fed, the L ED bulb lamp conveying device 30 is provided with a carrier plate 50 for carrying a L ED bulb lamp 40, the main frame 10 is further provided with a carrier plate stopping device 110 for preventing the carrier plate 50 from moving forward when the carrier plate 50 moves to a station to be fed, a support plate jacking device 90 for supporting the carrier plate 50 is arranged below the carrier plate 50, a PIN calibrating device 60 for positioning and calibrating PIN PINs on a power source plate of the L ED lamp 40 when the carrier plate 50 moves to the station to be fed is arranged above the carrier plate 50, the side frame 20 is provided with a light source plate conveying device 70, the light source plate conveying device 70 is provided with a loading tray 71 for placing a light source plates 100 (as shown in fig. 4), and a manipulator for picking up the PIN lamp 100 to the PIN lamp bulb lamp 100 after the PIN calibrating device 60 is arranged above the PIN.
As shown in fig. 5 to 8, the PIN calibration device 60 includes a calibration limiting plate 61 and pneumatic clamping mechanisms 62 disposed at the left and right sides of the calibration limiting plate 61, a working hole site 611 for exposing or extending a PIN on a power supply board of the L ED bulb lamp 40 is uniformly disposed on the calibration limiting plate 61, the pneumatic clamping mechanisms 62 sequentially include a clamping cylinder 621, a mounting board 622 mounted at an output end of the clamping cylinder 621, and a side stop plate 623 connected to the inside of the mounting board 622 through a telescopic rod 6211 of the clamping cylinder 621, the cylinder telescopic rod of the clamping cylinder 621 passes through and fixes the side stop plate 623, and the height of the bottom surface of the side stop plate 623 is lower than the height of the bottom surface of the calibration limiting plate 61.
The eight working hole sites 611 on the calibration limiting plate 61 are uniformly arranged on the calibration limiting plate 61 in a rectangular array of 4 × 2.
As shown in fig. 1 to 3 and 5 to 7, the robot apparatus 80 is a three-axis servo robot apparatus, and the three-axis servo robot apparatus includes an X-direction sliding shaft 81, a Y-direction sliding shaft 82 and a Z-direction sliding shaft 83 which are connected to each other, wherein the X-direction sliding shafts 81 are arranged in pairs, two ends of the two X-direction sliding shafts 81 are installed at the left and right sides of the main frame 10, the Y-direction sliding shaft 82 is connected between the two X-direction sliding shafts 81, a connecting plate 84 is connected to the bottom end of the Z-direction sliding shaft 83, and a plurality of air claw structures 85 corresponding to the working hole locations 611 on the calibration limit plate 61 are arranged at the bottom of the connecting plate 84. The pneumatic claw structure 85 comprises eight pneumatic claw small cylinders 851 and claws 852 connected to the bottoms of the pneumatic claw small cylinders 851, specifically, the pneumatic claw structures 85 are uniformly arranged on the bottom of the connecting plate 84 in a rectangular array mode, each pneumatic claw small cylinder 851 can independently control the claws 852, and the opening and closing actions can be completed synchronously or asynchronously.
The utility model discloses in, as shown in fig. 1-3, fig. 9, ball bubble lamp conveyor is including installing circulating conveying chain device 30 on main frame 10, install the support plate 50 that bears L ED ball bubble lamp 40 on the conveying chain device 30, the conveying chain device vertically sets up along main frame 10, conveying chain device 30 is speed-doubling conveying chain type conveying production line.
As shown in fig. 1, the light source board conveying device 70 is a reciprocating belt conveying device with upper and lower layers, and includes a synchronous motor or a synchronous belt, which is transversely disposed along the side frame 20, and two loading discs 71 of the light source boards 100 on the light source board conveying device 70 are respectively disposed on the upper and lower layers of conveying belts to reciprocate back and forth along the conveying belts, so as to ensure that when one loading disc 71 filled with the light source boards 100 enters the system to work, another empty loading disc 71 can synchronously complete the work of loading the light source boards 100, reduce the waiting time, and greatly improve the production efficiency of the loading system.
As shown in fig. 9 and 10, the stopping device 110 includes a stopping cylinder 111 and a stopping block 112 mounted at the end of an expansion link of the stopping cylinder 111, a roller 113 is disposed at the end of the stopping block 112, when the carrier plate 50 is conveyed to a station to be loaded, the stopping cylinder 111 operates, the expansion link is jacked up to drive the stopping block 112 to incline towards the edge of the carrier plate 50 and block the carrier plate 50 from continuing to move forward, the arrangement of the roller 113 effectively reduces the friction and buffering effect between the stopping block 112 and the edge of the carrier plate 50, and better protects the service life of the carrier plate 50.
As shown in fig. 11, the supporting plate lifting device 90 includes an installation base plate 91, a lifting cylinder 92 and a supporting plate 93 installed on the top of an expansion rod of the lifting cylinder 92, lifting guide posts 94 are disposed at four corners between the installation base plate 91 and the supporting plate 93, and positioning posts 95 corresponding to two diagonal holes on the supporting plate 50 are disposed on the supporting plate 93.
The following concrete description the utility model discloses an L ED ball bubble lamp light source board's operating process:
(1) firstly, the light source plate conveying device 70 drives the loading disc 71 provided with the light source plate 100 to move towards the main frame 10, the conveying chain device 30 of the bulb lamp conveys L ED bulb lamps 40 provided with semi-finished products forwards, and synchronously lifts the support plate 50 and L ED bulb lamps 40 which are semi-finished products to a station to be loaded through the supporting plate jacking device 9, at the moment, the stopping device 110 acts to prevent the support plate 50 from moving forwards continuously to wait for loading work;
(2) secondly, the manipulator device 80 synchronously moves to a proper position, the claws 852 of the manipulator device can be driven to grab the light source board 100 by the eight air claw small cylinders 851 at one time, so that the light source board 100 is correspondingly inserted into the power board of the L ED bulb lamp 40 after entering the working hole 611 on the calibration limiting plate 61, and meanwhile, the PIN calibration device 60 ensures that the ports on the light source board 100 are completely and correspondingly matched with the PIN PINs on the power board, so that the loading process of the light source board 100 is completed;
(3) and finally, after the feeding is finished, the supporting plate jacking device 9 descends to the conveying chain device 30, and continues to move forwards to the next packaging procedure, and the process is repeated.
The present invention is not limited to the above embodiments, and various modifications and variations of the present invention are not departed from the spirit and scope of the present invention, and if they fall within the claims and equivalent technical scope of the present invention, the present invention is also meant to include such modifications and variations.
Claims (10)
1. The feeding system of the L ED bulb lamp light source plate is characterized by comprising a main frame and a side frame on one side of the main frame, wherein a L ED bulb lamp conveying device for conveying semi-finished products to be fed is installed on the main frame, a support plate for bearing L ED bulb lamps is installed on the L ED bulb lamp conveying device, a support plate stopping device for preventing the support plate from continuing to move forwards when the support plate moves to a station to be fed is further installed on the main frame, a support plate jacking device for supporting the support plate is arranged below the support plate, a PIN needle calibration device for positioning and calibrating PIN needles on the L ED bulb lamp power source plate during working is arranged above the support plate, a light source plate conveying device is arranged on the side frame, a loading disc for placing the light source plate is installed on the light source plate conveying device, and a manipulator device capable of correspondingly installing the power source plate of the L ED bulb lamp after the light source plate is grabbed by a plurality of light source plates is further arranged above the PIN needle calibration device.
2. The L ED bulb lamp light source plate feeding system according to claim 1, wherein the PIN calibration device comprises a calibration limiting plate and pneumatic clamping mechanisms arranged on the left side and the right side of the calibration limiting plate, working hole sites for exposing or extending PIN needles on a L ED bulb lamp power supply plate are uniformly arranged on the calibration limiting plate, each pneumatic clamping mechanism sequentially comprises a clamping cylinder, a mounting plate arranged at the output end of the clamping cylinder, and a side stop plate connected with the inner side of the mounting plate through a cylinder telescopic rod, the cylinder telescopic rod of the clamping cylinder penetrates through and fixes the side stop plate, and the bottom surface of the side stop plate is lower than the height position of the bottom surface of the calibration limiting plate.
3. The feeding system of the L ED bulb light source board, according to claim 2, wherein the number of the working holes on the calibration limiting board is eight, and the working holes are uniformly arranged on the calibration limiting board in a rectangular array of 4x 2.
4. The L ED bulb light source plate feeding system according to claim 2 or 3, wherein the manipulator device is a three-axis servo manipulator device comprising X-direction sliding shafts, Y-direction sliding shafts and Z-direction sliding shafts which are connected with each other, the X-direction sliding shafts are arranged in pairs, two ends of the two X-direction sliding shafts are installed on the left side and the right side of the main frame, the Y-direction sliding shafts are connected between the two X-direction sliding shafts, the tail end of the bottom of the Z-direction sliding shafts is connected with a connecting plate, and the bottom of the connecting plate is provided with a plurality of air claw structures corresponding to working hole positions on the calibration limiting plate.
5. The L ED bulb light source plate feeding system of claim 4, wherein the air claw structure comprises an air claw small cylinder and a claw connected to the bottom of the air claw small cylinder.
6. The L ED bulb light source plate feeding system of claim 5, wherein the number of the gas claw structures is eight, and the gas claw structures are uniformly arranged on the bottom of the connecting plate in a rectangular array mode.
7. The L ED bulb light source plate feeding system of claim 1, wherein the carrier plate stopping device comprises a stopping cylinder and a stopping block mounted at the end of a telescopic rod of the stopping cylinder, and the end of the stopping block is provided with a roller.
8. The L ED bulb light source plate feeding system of claim 1, wherein the supporting plate jacking device comprises an installation base plate, a jacking cylinder and a supporting plate installed on the top of a telescopic rod of the jacking cylinder, lifting guide pillars are arranged at four corners between the installation base plate and the supporting plate, and positioning columns corresponding to two holes at opposite corners on the supporting plate are arranged on the supporting plate.
9. The feeding system of L ED bulb light source plates, according to claim 1, wherein the bulb light conveyor comprises an endless conveyor chain device mounted on a main frame, a carrier plate carrying L ED bulb lamps is mounted on the conveyor chain device, the conveyor chain device is arranged longitudinally along the main frame, and the conveyor chain device is a double-speed conveyor chain type conveyor line.
10. The L ED bulb light source plate feeding system of claim 1, wherein the light source plate feeding device is a reciprocating conveyer belt type feeding device with upper and lower layers, and is transversely arranged along the side frame, and two loading discs of the light source plate on the light source plate feeding device are respectively arranged on the upper and lower layers of conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922151604.7U CN211003505U (en) | 2019-12-04 | 2019-12-04 | Feeding system of L ED ball bubble lamp light source board |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922151604.7U CN211003505U (en) | 2019-12-04 | 2019-12-04 | Feeding system of L ED ball bubble lamp light source board |
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| CN211003505U true CN211003505U (en) | 2020-07-14 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112705971A (en) * | 2020-12-16 | 2021-04-27 | 福建中维动力科技股份有限公司 | Feeding mechanism for heavy truck plate-shaped part overturning and positioning device |
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2019
- 2019-12-04 CN CN201922151604.7U patent/CN211003505U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112705971A (en) * | 2020-12-16 | 2021-04-27 | 福建中维动力科技股份有限公司 | Feeding mechanism for heavy truck plate-shaped part overturning and positioning device |
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