CN210998447U - Ribbon foam assembling machine capable of achieving efficient automatic operation - Google Patents

Abstract

The utility model provides a cotton kludge of ribbon bubble of high-efficient automatic operation, belongs to advanced manufacturing and automatic technical field, including ribbon material loading subassembly, the cotton transport subassembly of bubble, the cotton subassembly of impressing of bubble, ribbon group material module, the cotton pay-off module of bubble, the cotton material module of receiving of ribbon bubble, guard shield and the cotton kludge board of ribbon bubble, the cotton process of bubble is transported to the ribbon material loading subassembly on to the cotton subassembly of impressing can press the bubble cotton on the ribbon material loading subassembly process department of bubble on the ribbon, the ribbon is dialled the material module and is carried out the transportation of ribbon on the ribbon material loading subassembly to the ribbon is dialled the material module and has been transported the product to the ribbon and has been steeped in the cotton material module of receiving. Ribbon bubble cotton kludge of high-efficient automation mechanized operations, its structural design is reasonable, degree of automation is high, reduces the amount of labour, has improved work efficiency, through a plurality of work modules that set up, can automize and produce the operation, the work process is accurate reliable, can satisfy the demand of enterprise's high-quality production.

Description

Ribbon foam assembling machine capable of achieving efficient automatic operation

Technical Field

The utility model belongs to the technical field of advance manufacturing and automation, specifically, relate to a cotton kludge of ribbon bubble of high-efficient automation mechanized operation.

Background

With the development of economy and the progress of society, in the production process of automobiles, wiring harness bundling operation is often required, wherein the wiring harness generally comprises a binding belt and a stub bar matched with the binding belt, according to the use requirement of automobile production, the binding belt is generally required to be correspondingly inserted into the stub bar, and finally the corresponding wiring harness is obtained to be provided for customers.

At present, the splicing assembly of the ribbon and the stub bar is completed manually, when workers splice the ribbon and the stub bar, the front and back of the ribbon and the stub bar need to be distinguished by human eyes, and then the corresponding splicing assembly is carried out, so that the assembly efficiency is low, the labor intensity of the workers is high, the corresponding production cost is high, and the production requirement of enterprises on industrial automation cannot be effectively met.

SUMMERY OF THE UTILITY MODEL

Utility model purpose: the utility model aims at providing a cotton kludge of ribbon bubble of high-efficient automation operation has solved traditional ribbon and the cotton assembling process of bubble, all adopts manual operation, and production efficiency is low, extravagant workman labour's problem.

The technical scheme is as follows: the utility model provides a ribbon foam assembling machine with high-efficiency automatic operation, which comprises a ribbon feeding assembly, a foam carrying assembly, a foam pressing assembly, a ribbon shifting module, a foam feeding module, a ribbon foam receiving module, a shield and a ribbon foam assembling machine table, wherein the shield is covered on the ribbon foam assembling machine table, the ribbon feeding assembly, the foam carrying assembly, the foam pressing assembly, the ribbon shifting module, the foam feeding module and the ribbon foam receiving module are arranged on the ribbon foam assembling machine table, foam is arranged on the foam feeding module, a ribbon is arranged in the ribbon feeding assembly, the foam is transferred to the ribbon feeding assembly through the foam carrying assembly, the foam pressing assembly can press the foam on the ribbon at the ribbon feeding assembly process, the ribbon shifting module is used for transferring the ribbon feeding assembly, and the ribbon kickoff module has transported the product to the ribbon bubble in the cotton receipts material module. Ribbon bubble cotton kludge of high-efficient automation mechanized operations, its structural design is reasonable, degree of automation is high, reduces the amount of labour, has improved work efficiency, through a plurality of work modules that set up, can automize and produce the operation, the work process is accurate reliable, can satisfy the demand of enterprise's high-quality production.

Further, the cotton kludge of ribbon bubble of foretell high-efficient automation mechanized operation, ribbon material loading subassembly includes sharp feeder, sharp feeder mounting panel, product runner, keeps off the material cylinder and the unqualified product row material subassembly, sharp feeder is installed on sharp feeder mounting panel to the ribbon of sharp feeder and product runner is sent into the end and is connected, be equipped with a plurality of ribbons in the product runner, the unqualified product row material subassembly sets up the other end of keeping away from sharp feeder at the product runner, keep off the material cylinder setting at the intermediate position of product runner to keep off the material cylinder and be located sharp feeder and the unqualified product row material subassembly between, be equipped with the cotton pre-installation station of bubble and the cotton station of impressing on the product runner, the cotton pre-installation station of bubble and the cotton station of impressing are located and are kept off the material cylinder.

Furthermore, according to the ribbon cotton-soaking assembling machine with efficient automatic operation, the unqualified product discharging component comprises an unqualified product discharging cylinder, a discharging cylinder supporting frame and a qualified product channel, the unqualified product discharging cylinder is arranged on the discharging cylinder supporting frame, the qualified product channel is arranged at the extending end of the piston rod of the unqualified product discharging cylinder, and the unqualified product discharging cylinder extends out to enable the qualified product channel to be communicated with a product flow channel.

Further, the cotton kludge of ribbon bubble of foretell high-efficient automation mechanized operation, the cotton transport subassembly of bubble includes the cotton horizontal transport linear module of bubble, a set of suction nozzle, the cotton linear module of transport from top to bottom of bubble and the cotton transport subassembly supporting seat of bubble, the cotton horizontal transport linear module of bubble erects on the cotton transport subassembly supporting seat of bubble, the cotton linear module of transport from top to bottom of bubble sets up on the cotton horizontal transport linear module of bubble to the linear module of cotton horizontal transport of bubble can drive the cotton linear module of transport from top to bottom of bubble and remove to ribbon material loading subassembly top, a set of suction nozzle sets up on the cotton linear module of transport from top to bottom of bubble to the cotton linear module of transport of bubble can drive a set of suction nozzle.

Further, the cotton kludge of ribbon bubble of foretell high-efficient automation mechanized operation, the cotton subassembly of impressing of bubble includes the cotton subassembly supporting seat of impressing of bubble, the cotton pressure head of bubble and the cotton upper and lower cylinder of impressing of bubble, the cotton upper and lower cylinder setting of impressing of bubble is on the cotton subassembly supporting seat of impressing of bubble to the cotton upper and lower cylinder of impressing of bubble is located ribbon material loading subassembly top, the cotton pressure head setting of bubble is at the cotton piston rod of cylinder about impressing of bubble stretch out the end.

Further, cotton kludge is steeped to ribbon of foretell high-efficient automation mechanized operation, the material module is dialled to the ribbon includes group material and removes the removal subassembly, group material back-and-forth movement subassembly, a set of group material clamping jaw cylinder, rotary stepping motor and blowing clamping jaw cylinder, group material back-and-forth movement subassembly setting is removed on group material removes the removal subassembly, a set of group material clamping jaw cylinder setting is dialling on group material back-and-forth movement subassembly, rotary stepping motor sets up and is dialling the end of material back-and-forth movement subassembly along dialling the material direction, blowing clamping jaw cylinder is connected with rotary stepping motor's pivot to rotary stepping motor can drive blowing clamping jaw cylinder and carry out 90 rotations.

Further, the cotton kludge of ribbon bubble of foretell high-efficient automation mechanized operation, the cotton pay-off module of bubble includes the cotton blowing chuck subassembly of bubble, the cotton conveying platform of bubble, the cotton material subassembly, apron subassembly, connects material subassembly supporting seat and the cotton basement membrane separation module of bubble, the bubble is cotton connects the material subassembly setting on connecing the material subassembly supporting seat, the apron subassembly sets up on the cotton material subassembly that connects of bubble, the cotton conveying platform of bubble is located the cotton blowing chuck subassembly of bubble and the cotton material subassembly that connects of bubble, be equipped with the bubble cotton on the cotton blowing chuck subassembly of bubble, the cotton basement membrane separation module of bubble sets up on the cotton conveying platform of bubble to the cotton basement membrane separation module of bubble can be with the cotton basement membrane separation and the coiling of bubble.

Further, cotton kludge of ribbon bubble of foretell high-efficient automation mechanized operation, bubble cotton basement membrane separation module receives material roller, pay-off servo motor, drive roller and a set of direction pinch rolls including the cotton material of receiving of bubble torque motor, bubble cotton basement membrane, the cotton one end of receiving the material torque motor and setting at the cotton conveying platform of bubble near the cotton blowing chuck assembly of bubble to the cotton material roller of receiving of bubble is received with the bubble cotton basement membrane to be connected, pay-off servo motor sets up and is close to the cotton one end of receiving the material subassembly of bubble at the cotton conveying platform of bubble to pay-off servo motor is connected with the drive roller, a set of direction pinch rolls sets up and is close to the cotton one end of receiving the material subassembly of bubble at the cotton conveying platform of bubble to a set of direction pinch rolls is located the drive roller top, the cotton basement membrane one end of bubble is through a set of direction pinch.

Further, the ribbon foam assembling machine with the efficient automatic operation comprises a ribbon foam assembling machine table, an unqualified product blanking storage box, a qualified product storage bag lifting assembly, a qualified product storage bag and a qualified product blanking storage box, wherein the unqualified product blanking storage box and the qualified product storage bag lifting assembly are arranged inside the ribbon foam assembling machine table, the qualified product blanking storage box is arranged on the upper table surface of the ribbon foam assembling machine table, the lower end part of the qualified product blanking storage box can penetrate through the table surface of the ribbon foam assembling machine table and is positioned in the foam assembling machine table, the lower end part of the qualified product blanking storage box is positioned right above the qualified product storage bag, the qualified product storage bag is arranged on the qualified product storage bag lifting assembly, and the ribbon foam assembling machine table is provided with an unqualified product discharge hole, unqualified product blanking storage box is located the unqualified product relief hole under.

Further, the cotton kludge of ribbon bubble of foretell high-efficient automation mechanized operation, certified products storage bag lifting unit includes lift step motor, lift transmission module, certified products storage bag braced frame and lift supporting seat, the lift supporting seat passes through the bolt fastening on the bottom plate of the cotton board of ribbon bubble kludge, lift step motor is fixed to be set up on the lift supporting seat, the lift transmission module sets up on the lift supporting seat to the lift transmission module is connected with lift step motor, certified products storage bag braced frame sets up on the lift transmission module, certified products storage bag sets up on certified products storage bag braced frame.

Above-mentioned technical scheme can find out, the utility model discloses following beneficial effect has: high-efficient automation mechanized operations's ribbon bubble cotton kludge, its structural design is reasonable, easily production, convenient to use has reduced workman's intensity of labour, changes simple pure manual work into the working method of automatic machine, full process automation goes on, has reduced the manufacturing cost of enterprise. Working method of high-efficient storage frame group, theory of operation is simple and easy, work process automation degree is high, required manpower is few, has improved production efficiency, is fit for the large-scale application of industry, has very high spreading value.

Drawings

Fig. 1 is a schematic view of the overall structure of the ribbon foam assembling machine for efficient and automatic operation according to the present invention;

FIG. 2 is a schematic diagram of the overall structure of the ribbon foam assembling machine for efficient and automatic operation according to the present invention;

FIG. 3 is a third schematic view of the overall structure of the ribbon foam assembling machine for efficient and automated operation according to the present invention;

fig. 4 is a first schematic structural view of the ribbon feeding assembly of the present invention;

fig. 5 is a schematic structural view of a strap feeding assembly of the present invention;

fig. 6 is a third schematic structural view of the strap feeding assembly of the present invention;

FIG. 7 is a schematic structural view of the rejected product discharge assembly of the present invention;

fig. 8 is a schematic structural view of the foam carrying assembly and the foam pressing assembly of the present invention;

fig. 9 is a schematic structural view of the foam carrying assembly of the present invention;

fig. 10 is a schematic structural view of the foam pressing assembly of the present invention;

fig. 11 is a first schematic structural diagram of the ribbon shifting module of the present invention;

fig. 12 is a second schematic structural view of the ribbon shifting module of the present invention;

fig. 13 is a third schematic structural view of the ribbon shifting module of the present invention;

fig. 14 is a fourth schematic structural view of the ribbon shifting module of the present invention;

fig. 15 is a schematic structural view of the ribbon shifting module according to the present invention;

fig. 16 is a first schematic structural diagram of the foam feeding module of the present invention;

fig. 17 is a second schematic structural view of the foam feeding module of the present invention;

fig. 18 is a first schematic structural view of the ribbon foam receiving module of the present invention;

fig. 19 is a schematic structural view of the ribbon foam receiving module of the present invention.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

Examples

The ribbon foam assembling machine for high-efficiency automatic operation as shown in the figures 1-3 comprises a ribbon feeding assembly 1, a foam carrying assembly 2, a foam pressing-in assembly 3, a ribbon shifting module 4, a foam feeding module 5, a ribbon foam receiving module 6, a shield 7 and a ribbon foam assembling machine platform 8, wherein the shield 7 is covered on the ribbon foam assembling machine platform 8, the ribbon feeding assembly 1, the foam carrying assembly 2, the foam pressing-in assembly 3, the ribbon shifting module 4, the foam feeding module 5 and the ribbon foam receiving module 6 are arranged on the ribbon foam assembling machine platform 8, the foam feeding module 5 is provided with a foam ribbon 20, the ribbon 10 is arranged in the ribbon feeding assembly 1, the foam ribbon 20 is transferred to the ribbon feeding assembly 1 through the foam carrying assembly 2, and the foam pressing-in assembly 3 can press the foam ribbon 20 on the ribbon 10 at the process of the ribbon feeding assembly 1, the ribbon kickoff module 4 carries out the transportation of ribbon 10 on the ribbon material loading subassembly 1 to the ribbon kickoff module 4 has been transferred the product to the ribbon bubble in the cotton receipts material module 6.

The band loading assembly 1 shown in fig. 4 to 7 includes a linear feeder 101, a linear feeder mounting plate 102, a product flow path 103, a material stop cylinder 104, and a defective discharge assembly 105, the linear feeder 101 is mounted on the linear feeder mounting plate 102, and the linear feeder 101 is connected with the ribbon feeding end of the product flow channel 103, a plurality of ribbons 10 are arranged in the product flow channel 103, the unqualified product discharge assembly 105 is arranged at the other end of the product flow channel 103 far away from the linear feeder 101, the material blocking cylinder 104 is arranged at the middle position of the product flow channel 103, and the material stop cylinder 104 is positioned between the linear feeder 101 and the defective discharge assembly 105, a foam pre-installing station 106 and a foam pressing station 107 are arranged on the product runner 103, the foam pre-loading station 106 and the foam pressing station 107 are positioned between the material blocking cylinder 104 and the unqualified product discharge assembly 105. The upper end face of the product flow channel 103 near one end of the linear feeder 101 is provided with a band feeding port 108. The unqualified product discharge assembly 105 comprises an unqualified product discharge cylinder 109, a discharge cylinder support frame 110 and a qualified product channel 111, the unqualified product discharge cylinder 109 is arranged on the discharge cylinder support frame 110, the qualified product channel 111 is arranged at the extending end of a piston rod of the unqualified product discharge cylinder 109, and the unqualified product discharge cylinder 109 extends out to enable the qualified product channel 111 to be communicated with the product flow channel 103. The upper end face of the discharging cylinder supporting frame 110 is provided with a discharging cylinder sliding rail 112, a discharging cylinder sliding block 113 is arranged on the discharging cylinder sliding rail 112, and the qualified product channel 111 is arranged on the discharging cylinder sliding block 113. The extending end of the piston rod of the material blocking cylinder 104 is connected with a ribbon blocking fork 114, and the ribbon blocking fork 114 extends into the product flow channel 103. A ribbon detection optical fiber 115 is arranged at the position, opposite to the material blocking cylinder 104, on the product runner 103. A foam detecting optical fiber 116 is arranged at the position of the foam pressing-in station 107 on the product runner 103. A band guide plate 117 is arranged on the product flow passage 103. The upper end surface of the product flow channel 103 is provided with a first opening 118 and a second opening 119 at the foam pre-loading station 106 and the foam pressing-in station 107 respectively. A strap delivery channel 120 is provided in the product flow channel 103.

The binder feeding assembly 1, the foam carrying assembly 2 and the foam pressing assembly 3 are included as shown in fig. 8-10, the foam carrying assembly 2 and the foam pressing assembly 3 are arranged along the conveying direction of the binder feeding assembly 1, and the foam carrying assembly 2 is positioned on one side of the foam pressing assembly 3 close to the feeding port of the binder feeding assembly 1; wherein, the cotton transport assembly 2 of bubble is including the cotton horizontal transport linear module 201 of bubble, a set of suction nozzle 202, the cotton linear module 203 of transport from top to bottom of bubble and the cotton transport assembly supporting seat 204 of bubble, the cotton horizontal transport linear module 201 of bubble erects on the cotton transport assembly supporting seat 204 of bubble, the cotton linear module 203 of transport from top to bottom of bubble sets up on the cotton horizontal transport linear module 201 of bubble to the cotton horizontal transport linear module 201 of bubble can drive the cotton linear module 203 of transport from top to bottom of bubble and remove to ribbon material loading subassembly 1 top, a set of suction nozzle 202 sets up on the cotton linear module 203 of transport from top to bottom of bubble, and the cotton linear module 203 of transport from top to bottom of bubble can drive a set of suction nozzle. The foam pressing-in component 3 comprises a foam pressing-in component supporting seat 205, a foam pressing head 206 and a foam pressing-in upper and lower air cylinder 207, the foam pressing-in upper and lower air cylinders 207 are arranged on the foam pressing-in component supporting seat 205, the foam pressing-in upper and lower air cylinders 207 are positioned above the tape binding feeding component 1, and the foam pressing head 206 is arranged at the piston rod extending end of the foam pressing-in upper and lower air cylinders 207. Linear module 201 of cotton horizontal handling of bubble includes linear module fixing base 208, absorbs about servo transport motor 209, the cotton transport screw rod 210 of bubble, the cotton left and right sides transport slider 211 of bubble and keysets 212, linear module fixing base 208 is fixed to be set up the upper end at cotton transport subassembly supporting seat 204 of bubble, servo transport motor 209 and the cotton transport screw rod 210 of bubble are all set up on linear module fixing base 208 about absorbing to bubble cotton transport screw rod 210 is 90 settings with ribbon material loading subassembly 1, servo transport motor 209 is connected with bubble cotton transport screw rod 210 about absorbing, transport slider 211 cover is established on bubble cotton transport screw rod 210 about the bubble cotton, keysets 212 sets up on the cotton left and right sides transport slider 211 of bubble, the cotton is impressed about the bubble, and cylinder 207 is fixed to be set up on keysets 212. Linear module fixing base 208 and ribbon material loading subassembly 1 are 90 settings to linear module fixing base 208's one end is located ribbon material loading subassembly 1 top. The linear module fixing seat 208 is provided with a foam left and right carrying slider auxiliary slide rail 213, and the foam left and right carrying slider 211 is slidably connected with the foam left and right carrying slider auxiliary slide rail 213. Be equipped with vertical removal slide rail on the keysets 212, be equipped with vertical removal slide 214 on the vertical removal slide rail, be equipped with air cock mount pad 215 on the vertical removal slide 214, a set of suction nozzle 202 sets up on air cock mount pad 215. The nozzle heads of a group of nozzles 202 are oriented vertically downward.

The ribbon stirring module 4 shown in fig. 11-15 comprises a material stirring left-right moving assembly 301, a material stirring front-back moving assembly 302, a group of material stirring clamping jaw air cylinders 303, a rotary stepping motor 304 and a discharging clamping jaw air cylinder 305, wherein the material stirring front-back moving assembly 302 is arranged on the material stirring left-right moving assembly 301, the group of material stirring clamping jaw air cylinders 303 is arranged on the material stirring front-back moving assembly 302, the rotary stepping motor 304 is arranged at the tail end of the material stirring front-back moving assembly 302 along the material stirring direction, the discharging clamping jaw air cylinder 305 is connected with a rotating shaft of the rotary stepping motor 304, and the rotary stepping motor 304 can drive the discharging clamping jaw air cylinder 305 to rotate for 90 degrees. The lower end part of the material shifting left-right moving component 301 is provided with a material shifting support seat 306. The material shifting left-right moving assembly 301 comprises a material shifting left-right servo motor 307, a material shifting left-right servo motor supporting seat 308, a material shifting screw 309 and a material shifting left-right sliding block 310, the material shifting left-right servo motor supporting seat 308 is fixedly arranged on the upper end face of the material shifting supporting seat 306, the material shifting left-right servo motor 307 is fixedly arranged on the material shifting left-right servo motor supporting seat 308, the material shifting screw 309 is erected on the material shifting left-right servo motor supporting seat 308, the material shifting screw 309 is connected with a rotating shaft of the material shifting left-right servo motor 307, and the material shifting left-right sliding block 310 is sleeved on the material shifting screw 309. The material shifting left and right servo motor supporting seat 308 is provided with material shifting guide sliding rails 311, the material shifting guide sliding rails 311 are symmetrically arranged on two sides of the material shifting screw 309 along the axial direction, and the material shifting left and right sliding blocks 310 are in sliding connection with the material shifting guide sliding rails 311. The material shifting front-and-back moving assembly 302 comprises a material shifting front-and-back air cylinder 312, a material shifting connecting plate I313 and a clamping jaw air cylinder mounting plate 314, the material shifting connecting plate I313 is fixedly arranged on the material shifting left-and-right sliding block 310, the clamping jaw air cylinder mounting plate 314 is fixedly arranged on the material shifting connecting plate I313, the clamping jaw air cylinder mounting plate 314 is connected with the extending end of a piston rod of the material shifting front-and-back air cylinder 312, and the group of material shifting clamping jaw air cylinders 303, the rotary stepping motor 304 and the discharging clamping jaw air cylinder 305 are fixedly arranged on the upper end face of the clamping. A group of front and rear guide sliding rails 315 are arranged on the first material shifting connecting plate 313, front and rear material shifting sliding blocks 316 are arranged on the front and rear guide sliding rails 315, and the clamping jaw air cylinder mounting plate 314 is arranged on the front and rear material shifting sliding blocks 316. The extension direction of the piston rod of the material-ejecting front and rear cylinders 312 is 90 degrees to the axial direction of the material-ejecting screw 309. A set of material-stirring clamping jaw air cylinders 303 are sequentially arranged along the length direction of the clamping jaw air cylinder mounting plate 314, the clamping jaws of the set of material-stirring clamping jaw air cylinders 303 and the discharging clamping jaw air cylinder 305 can be positioned on the same straight line, and the rotary stepping motor 304 is arranged at the tail end of the clamping jaw air cylinder mounting plate 314 along the conveying direction. The axis of the shaft of rotary stepper motor 304 is disposed along the length of the jaw cylinder mounting plate 314 and the shaft of rotary stepper motor 304 extends out of the jaw cylinder mounting plate 314. The number of the group of material-shifting clamping jaw air cylinders 303 is 3.

The foam feeding module 5 shown in fig. 16-17 comprises a foam discharging chuck assembly 401, a foam conveying platform 402, a foam receiving assembly 403, a cover plate assembly 404, a receiving assembly support 405 and a foam bottom film separating assembly 406, wherein the foam receiving assembly 403 is arranged on the receiving assembly support 405, the cover plate assembly 404 is arranged on the foam receiving assembly 403, the foam conveying platform 402 is arranged between the foam discharging chuck assembly 401 and the foam receiving assembly 403, foam 20 is arranged on the foam discharging chuck assembly 401, the foam bottom film separating assembly 406 is arranged on the foam conveying platform 402, and the foam bottom film separating assembly 406 can separate and wind the bottom film of the foam 20. Bubble cotton blowing chuck subassembly 401 includes bubble cotton blowing torque motor 407, bubble cotton chuck body 408 and chuck supporting seat 409, bubble cotton blowing torque motor 407 and bubble cotton chuck body 408 all set up on chuck supporting seat 409, bubble cotton blowing torque motor 407 and bubble cotton chuck body 408 are connected to bubble cotton blowing torque motor 407 can drive to bubble cotton chuck body 408 rotation. The foam conveying platform 402 is characterized in that foam compression bar supporting plates 410 are arranged on two side edges of the upper end portion of the foam conveying platform 402, foam compression bars 411 are arranged on the foam compression bar supporting plates 410, the foam compression bars 411 are arranged on the foam compression bar supporting plates 410 through bearings, the foam compression bars 411 are cylindrical bars, the foam compression bars 411 are arranged close to one end of a foam discharging chuck assembly 401, and foam 20 can be attached to the outer wall of the foam compression bars 411. The two side edges of the upper end part of the foam conveying platform 402 are provided with foam limit plates 412, and the foam 20 on the foam conveying platform 402 is positioned between the foam limit plates 412. One end of the foam conveying platform 402 close to the foam receiving assembly 403 is provided with a foam pressing plate supporting seat 413, the foam pressing plate supporting seat 413 is provided with a foam pressing plate 414, the foam pressing plate 414 is located above the upper end face of the foam conveying platform 402, and the foam 20 can pass through the foam pressing plate 414 and the upper end face of the foam conveying platform 402. The foam-cotton bottom film separating assembly 406 comprises a foam receiving torque motor 415, a foam-cotton bottom film receiving roller 416, a feeding servo motor 417, a driving roller 418 and a group of guide clamping rollers 419, wherein the foam receiving torque motor 415 is arranged at one end of a foam conveying platform 402 close to the foam discharging chuck assembly 401, the foam receiving torque motor 415 is connected with the foam-cotton bottom film receiving roller 416, the feeding servo motor 417 is arranged at one end of the foam conveying platform 402 close to the foam receiving assembly 403, the feeding servo motor 417 is connected with the driving roller 418, the group of guide clamping rollers 419 is arranged at one end of the foam conveying platform 402 close to the foam receiving assembly 403, the group of guide clamping rollers 419 is positioned above the driving roller 418, and one end of the bottom film of the foam 20 is wound on the foam receiving roller 416 through the group of guide clamping rollers 419 and the driving roller 418. The guide pinch rollers 419 are arranged to reciprocate back and forth. The foam bottom film separation assembly 406 further comprises an auxiliary pressure roller 420, the auxiliary pressure roller 420 is arranged opposite to the driving roller 418, and the bottom film of the foam 20 is pressed between the auxiliary pressure roller 420 and the driving roller 418. The cotton material push pedal 422 that connects of bubble subassembly 403 includes that the bubble is cotton to connect material cylinder 421 and bubble to connect, the bubble is cotton to connect material cylinder 421 to set up on connecing the up end of material subassembly supporting seat 405, the bubble is cotton to connect material push pedal 422 to connect the piston rod that the material cylinder 421 was connected with the bubble, the up end that connects material subassembly supporting seat 405 is equipped with the bubble cotton and connects material slide rail 424, the bubble is cotton to connect to be equipped with the bubble on the material slide rail 424 and connects material slider 425, the bubble is cotton to connect material push pedal 422 to fix the setting on the bubble connects material slider 425, the bubble is cotton to connect to be equipped with a set of cotton standing groove 426 of bubble on the material push pedal 422, a set of cotton standing groove 426 of bubble can be arranged in to. The cover plate assembly 404 comprises a cover plate cylinder 427 and a foam cover plate 428, a piston rod of the cover plate cylinder 427 is connected with the foam cover plate 428, a push plate slide rail 429 is arranged on the upper end surface of the foam receiving push plate 422, the foam cover plate 428 is connected with the push plate slide rail 429 in a sliding manner through a slide block, and the foam cover plate 428 can be positioned above a group of foam placing grooves 426.

The ribbon bubble storage module 6 shown in fig. 18-19 comprises a ribbon bubble assembling machine platform 8, a defective product blanking storage box 501, a qualified product storage bag lifting assembly 502, a qualified product storage bag 503, and a qualified product blanking storage box 504, the defective product blanking storage box 501 and the qualified product storage bag lifting assembly 502 are disposed inside the ribbon bubble assembling machine platform 8, the qualified product blanking storage box 504 is disposed on the upper platform of the ribbon bubble assembling machine platform 8, the lower end of the qualified product blanking storage box 504 can pass through the platform of the ribbon bubble assembling machine platform 8 and is disposed inside the ribbon bubble assembling machine platform 8, the qualified product blanking storage box 504 is disposed directly above the qualified product storage bag 503, the qualified product storage bag 503 is disposed on the ribbon bubble assembling machine platform 502, the ribbon bubble assembling machine platform 8 is provided with a defective product storage bag lifting and a non-lifting assembly machine platform 510, the ribbon bubble storage box 512 is disposed on the ribbon lifting assembly machine platform lifting assembly platform 510, the ribbon bubble assembling machine platform is disposed on a ribbon lifting assembly machine platform 510, the ribbon bubble assembly machine platform lifting assembly machine platform is provided with a ribbon lifting assembly, the ribbon bubble storage box 509, the ribbon bubble assembly machine platform lifting assembly is disposed with a ribbon lifting assembly, the ribbon lifting assembly machine platform lifting assembly 510, the ribbon lifting assembly machine platform is provided with a ribbon lifting assembly 510, the ribbon lifting assembly machine platform lifting assembly 510, the ribbon lifting assembly machine platform lifting assembly 510 is provided with a ribbon lifting assembly 510, the ribbon lifting assembly machine platform lifting assembly is provided with a ribbon lifting assembly machine platform lifting assembly 510, the ribbon lifting assembly 510 is provided with a ribbon lifting assembly 510, the ribbon lifting assembly 510 is provided with a ribbon lifting assembly rack 510, the ribbon lifting assembly rack 510 is provided with a ribbon lifting assembly rack 512, the ribbon lifting assembly rack 510, the ribbon lifting assembly rack 512, the ribbon lifting assembly rack 510 is provided with a ribbon lifting assembly rack 510, the ribbon lifting assembly rack 510 is provided with a ribbon lifting assembly rack 510, the ribbon lifting assembly rack 512, the ribbon lifting assembly rack 510 is provided with a ribbon lifting assembly rack 512, the ribbon lifting assembly rack 510 is provided with a ribbon lifting assembly rack 510, the ribbon lifting assembly rack 510 is provided with a ribbon lifting rack 510, the ribbon lifting assembly rack 512, the ribbon lifting rack 510, the ribbon lifting assembly rack 510 is provided with a ribbon lifting rack 510, the ribbon lifting rack 510 is provided with a ribbon.

The utility model discloses a theory of operation of ribbon bubble cotton kludge of high-efficient automation operation does: 1) binding and loading: manually putting the binding tapes 10 into the binding tape feeding port 108 one by one, and vibrating the linear feeder 101 to drive the binding tapes 10 in the product flow channel 103 to move to the next process; 2) foam feeding: the feeding servo motor 417 drives the driving roller 418 to rotate, the bottom film of the foam 20 is separated from the foam 20, the foam receiving torque motor 415 is started, the bottom film of the foam 20 is wound on the foam bottom film receiving roller 416, the foam receiving cylinder 421 extends out to push the foam receiving push plate 422 to be close to the foam conveying platform 402, the foam enters a group of foam placing grooves 426, the cover plate cylinder 427 extends out to cover the foam cover plate 428 above the group of foam placing grooves 426, and foam transfer is completed; 3) carrying foam: the foam horizontal conveying linear module 201 moves to a position above the group of foam placing grooves 426, the foam up-down conveying linear module 203 descends, the group of suction nozzles 202 adsorbs the foam 20, the foam up-down conveying linear module 203 ascends, the foam horizontal conveying linear module 201 starts, and the foam 20 is conveyed to one end of the product flow channel 103; 4) the ribbon keeps off the material: when the foam 20 is installed at the foam preassembling station 106, the ribbon detection optical fiber 115 detects that the ribbon 10 is arranged at the material blocking cylinder 104, the material blocking cylinder 104 extends out, and the ribbon blocking fork 114 extends into the product flow channel 103 to prevent the ribbon 10 from continuously moving to the foam preassembling station 106; 5) pre-assembling foam: the group of suction nozzles 202 transports the foam 20 to the foam pre-loading station 106, at which point a tie 10 has been placed in the foam pre-loading station 106 via the product flow channel 103 and the linear feeder 101, and one of the group of suction nozzles 202 places the foam 20 on the tie 10 in the foam pre-loading station 106; 6) ribbon stirring: the ribbon 10 with the foam 20 preassembled at the foam pre-installation station 106 is clamped by the material shifting clamping jaw cylinder 303, the material shifting left-right moving assembly 301 is started, and the ribbon 10 with the foam 20 preassembled at the foam pre-installation station 106 is moved to the foam pressing-in station 107 through the material shifting clamping jaw cylinder 303; 7) and (3) foam detection: the foam detection optical fiber 116 detects whether the ribbon 10 at the foam pressing-in station 107 has foam 20; pressing foam 20 into the container; 8) pressing foam: the foam pressing upper cylinder 207 and the foam pressing lower cylinder 207 are started and extend downwards to enable the foam pressing head 206 to tightly press the foam 20 on the head of the narrow strip 10; 9) The ribbon is pulled again: the ribbon 10 at the foam pressing station 107 is clamped by the material shifting clamping jaw cylinder 303, the material shifting left-right moving assembly 301 is started, the ribbon 10 at the foam pressing station 107 is moved to the unqualified product discharging assembly 105 through the material shifting clamping jaw cylinder 303, when the foam detecting optical fiber 116 detects that the foam 10 is on the ribbon 10, the unqualified product discharging cylinder 109 extends out, so that the qualified product channel 111 is communicated with the product channel 103, the material shifting clamping jaw cylinder 303 shifts the ribbon 10 into the qualified product channel 111, when the foam detecting optical fiber 116 detects that no foam 20 is on the ribbon 10, the unqualified product discharging cylinder 109 is retracted, so that the qualified product channel 111 and the product channel 103 are staggered, the unqualified product discharging hole 505 is exposed, and the unqualified product falls into the unqualified product blanking storage box 501 through the unqualified product discharging hole 505; 10) for qualified products, the rotary stepping motor 304 drives the discharging clamping jaw air cylinder 305 to be in a horizontal position, the discharging clamping jaw air cylinder 305 clamps the qualified ribbon 10, and the rotary stepping motor 304 drives the discharging clamping jaw air cylinder 305 to rotate for 9 degrees, so that the ribbon 10 is horizontally placed; 11) blowing clamping jaw cylinder 305 releases, and qualified narrowband falls into certified products blanking storage box 504, and when the ribbon 10 quantity in certified products blanking storage box 504 reached a certain amount, blanking storage box switching cylinder 519 started, will receive material apron 518 and open, and qualified ribbon 10 falls into certified products storage bag 503.

In the qualified product receiving process, the qualified product storage bag 503 moves up and down the lifting bearing plate 515 through the lifting transmission module 507, so that the qualified product storage bag 503 is in a contraction state, when the number of the ribbons in the qualified product storage bag 503 reaches the upper end port, the lifting transmission module 507 is started, so that the lower lifting bearing plate 515 moves down, the qualified product storage bag 503 is driven downwards, and the opening at the upper end of the qualified product storage bag 503 is fixed on the upper fixing support plate 516, so that the qualified product storage bag 503 is unfolded, and the qualified ribbon 10 can be continuously stored in the qualified product storage bag 503.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications can be made without departing from the principles of the present invention, and these modifications should also be regarded as the protection scope of the present invention.

Claims (10)

1. The utility model provides a cotton kludge of ribbon bubble of high-efficient automation mechanized operation which characterized in that: comprises a band loading assembly (1), a foam carrying assembly (2), a foam pressing-in assembly (3), a band shifting module (4), a foam feeding module (5), a band foam receiving module (6), a protective cover (7) and a band foam assembling machine (8), wherein the protective cover (7) is covered on the band foam assembling machine (8), the band loading assembly (1), the foam carrying assembly (2), the foam pressing-in assembly (3), the band shifting module (4), the foam feeding module (5) and the band foam receiving module (6) are arranged on the band foam assembling machine (8), foam (20) is arranged on the foam feeding module (5), a band (10) is arranged in the band loading assembly (1), and the foam (20) is transferred to the band loading assembly (1) through the foam carrying assembly (2), and bubble cotton subassembly (3) of impressing can press bubble cotton (20) on ribbon (10) in ribbon feeding subassembly (1) process department, the ribbon is dialled material module (4) and is carried out the transportation of ribbon (10) on ribbon feeding subassembly (1) to the ribbon is dialled material module (4) and has been transported the product to in ribbon bubble cotton receipts material module (6).

2. The ribbon foam assembling machine for efficient and automatic operation according to claim 1, which is characterized in that: the strap feeding assembly (1) comprises a linear feeder (101), a linear feeder mounting plate (102), a product flow channel (103), a material blocking cylinder (104) and an unqualified product discharging assembly (105), the linear feeder (101) is mounted on the linear feeder mounting plate (102), the linear feeder (101) is connected with a strap feeding end of the product flow channel (103), a plurality of straps (10) are arranged in the product flow channel (103), the unqualified product discharging assembly (105) is arranged at the other end, far away from the linear feeder (101), of the product flow channel (103), the material blocking cylinder (104) is arranged in the middle of the product flow channel (103), the material blocking cylinder (104) is located between the linear feeder (101) and the unqualified product discharging assembly (105), and a foam pre-loading station (106) and a foam pressing station (107) are arranged on the product flow channel (103), and the foam pre-loading station (106) and the foam pressing-in station (107) are positioned between the material blocking cylinder (104) and the unqualified product discharge assembly (105).

3. The ribbon foam assembling machine for efficient and automatic operation according to claim 2, characterized in that: the unqualified product discharge assembly (105) comprises an unqualified product discharge air cylinder (109), a discharge air cylinder support frame (110) and a qualified product channel (111), the unqualified product discharge air cylinder (109) is arranged on the discharge air cylinder support frame (110), the qualified product channel (111) is arranged at the piston rod extending end of the unqualified product discharge air cylinder (109), and the unqualified product discharge air cylinder (109) extends out to enable the qualified product channel (111) to be communicated with the product flow channel (103).

4. The ribbon foam assembling machine for efficient and automatic operation according to claim 1, which is characterized in that: the cotton transport assembly of bubble (2) is including the cotton horizontal transport linear module of bubble (201), a set of suction nozzle (202), the cotton linear module of transport of bubble (203) and the cotton transport assembly supporting seat of bubble (204) from top to bottom, the cotton horizontal transport linear module of bubble (201) erects on the cotton transport assembly supporting seat of bubble (204), the cotton linear module of transport of bubble (203) sets up on the cotton horizontal transport linear module of bubble (201) from top to bottom to the cotton horizontal transport linear module of bubble (201) can drive the cotton linear module of transport of bubble (203) from top to bottom and remove to ribbon material loading subassembly (1) top, a set of suction nozzle (202) sets up on the cotton linear module of transport of bubble (203) from top to bottom to the cotton linear module of transport of bubble (203) can drive a set of suction nozzle (202) and reciprocate.

5. The ribbon foam assembling machine for efficient and automatic operation according to claim 1, which is characterized in that: the foam pressing-in component (3) comprises a foam pressing-in component supporting seat (205), a foam pressing head (206) and a foam pressing-in upper air cylinder (207) and a foam pressing-in lower air cylinder (207), the foam pressing-in upper air cylinder (207) and the foam pressing-in lower air cylinder (207) are arranged on the foam pressing-in component supporting seat (205), the foam pressing-in upper air cylinder (207) and the foam pressing-in lower air cylinder (206) are located above the bundling belt feeding component (1), and the foam pressing head (206) is arranged at the extending end of a piston rod of the foam pressing-.

6. The ribbon foam assembling machine for efficient and automatic operation according to claim 1, which is characterized in that: the ribbon kickoff module (4) is including dialling the material and moving left and right subassembly (301), dialling material back-and-forth movement subassembly (302), a set of group material-dialling clamping jaw cylinder (303), rotatory step motor (304) and blowing clamping jaw cylinder (305), dialling material back-and-forth movement subassembly (302) and setting on dialling material and moving left and right subassembly (301), a set of material-dialling clamping jaw cylinder (303) set up on dialling material back-and-forth movement subassembly (302), rotatory step motor (304) set up at the end of dialling material back-and-forth movement subassembly (302) along dialling the material direction, blowing clamping jaw cylinder (305) are connected with the pivot of rotatory step motor (304) to rotatory step motor (304) can drive blowing clamping jaw cylinder (305) and carry out 90 rotations.

7. The ribbon foam assembling machine for efficient and automatic operation according to claim 1, which is characterized in that: bubble cotton pay-off module (5) connect material subassembly (403), apron subassembly (404), connect material subassembly supporting seat (405) and bubble cotton basement membrane separable set (406) including bubble cotton blowing chuck subassembly (401), bubble cotton, the bubble cotton connects material subassembly (403) to set up on connecing material subassembly supporting seat (405), apron subassembly (404) set up on the cotton material subassembly (403) that connects of bubble, bubble cotton conveying platform (402) are located bubble cotton blowing chuck subassembly (401) and bubble cotton and connect between material subassembly (403), be equipped with bubble cotton (20) on the cotton blowing chuck subassembly of bubble (401), bubble cotton basement membrane separable set (406) sets up on bubble cotton conveying platform (402) to bubble cotton basement membrane separable set (406) can be with the basement membrane separation and the coiling of bubble cotton (20).

8. The ribbon foam assembling machine for efficient and automatic operation according to claim 7, characterized in that: the foam bottom film separating assembly (406) comprises a foam receiving torque motor (415), a foam bottom film receiving roller (416), a feeding servo motor (417), a driving roller (418) and a group of guide clamping rollers (419), wherein the foam receiving torque motor (415) is arranged at one end, close to the foam discharging chuck assembly (401), of a foam conveying platform (402), the foam receiving torque motor (415) is connected with the foam bottom film receiving roller (416), the feeding servo motor (417) is arranged at one end, close to the foam receiving assembly (403), of the foam conveying platform (402), the feeding servo motor (417) is connected with the driving roller (418), the group of guide clamping rollers (419) is arranged at one end, close to the foam receiving assembly (403), of the foam conveying platform (402), the group of guide clamping rollers (419) is located above the driving roller (418), one end of the bottom film of the foam (20) is wound around the driving roller (418) through the group of guide clamping rollers (419) and the driving roller (418) On a foam bottom film receiving roller (416).

9. The ribbon foam assembling machine for efficient and automatic operation according to claim 1, which is characterized in that: the ribbon foam cotton receiving module (6) comprises a ribbon foam assembling machine table (8), an unqualified product blanking storage box (501), a qualified product storage bag lifting assembly (502), a qualified product storage bag (503) and a qualified product blanking storage box (504), wherein the unqualified product blanking storage box (501) and the qualified product storage bag lifting assembly (502) are arranged inside the ribbon foam assembling machine table (8), the qualified product blanking storage box (504) is arranged on the upper table top of the ribbon foam assembling machine table (8), the lower end part of the qualified product blanking storage box (504) can penetrate through the table top of the ribbon foam assembling machine table (8) and is positioned in the ribbon foam assembling machine table (8), the lower end part of the qualified product blanking storage box (504) is positioned right above the qualified product storage bag (503), the qualified product storage bag (503) is arranged on the qualified product storage bag lifting assembly (502), be equipped with nonconforming product relief hole (505) on ribbon bubble cotton kludge board (8), nonconforming product blanking storage box (501) are located nonconforming product relief hole (505) under.

10. The ribbon foam assembling machine for efficient and automatic operation according to claim 9, characterized in that: qualified product storage bag lifting unit (502) is including lift step motor (506), lift transmission module (507), qualified product storage bag braced frame (508) and lift supporting seat (509), lift supporting seat (509) pass through the bolt fastening on the bottom plate of ribbon bubble cotton board (8), lift step motor (506) are fixed to be set up on lift supporting seat (509), lift transmission module (507) set up on lift supporting seat (509) to lift transmission module (507) and lift step motor (506) are connected, qualified product storage bag braced frame (508) set up on lift transmission module (507), qualified product storage bag (503) set up on qualified product storage bag braced frame (508).

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