CN210986922U - Straw full-returning soil preparation machine - Google Patents
Straw full-returning soil preparation machine Download PDFInfo
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- CN210986922U CN210986922U CN201921875826.7U CN201921875826U CN210986922U CN 210986922 U CN210986922 U CN 210986922U CN 201921875826 U CN201921875826 U CN 201921875826U CN 210986922 U CN210986922 U CN 210986922U
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Abstract
本实用新型公开了一种秸秆全量还田整地机,在机架下部装有旋转方向相反的灭茬粉碎轴和埋茬垦荒轴,在机架上设有将主变速箱输出扭矩传递至灭茬粉碎轴的灭茬粉碎轴齿轮传动箱和将主变速箱输出扭矩传递至埋茬垦荒轴的埋茬垦荒轴齿轮传动箱,所述主变速箱具有旋转方向相反、且互相平行第一动力输出轴和第二动力输出轴,第一动力输出轴和第二动力输出轴分别与灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱的动力输入轴联接,在灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱内各设有三个依次啮合的传动齿轮。该秸秆全量还田整地机传动齿轮少,传动效率高,机器可靠性好,故障率低。
The utility model discloses a field preparation machine for returning the whole amount of straw. A stubble smashing shaft and a stubble burying and reclamation shaft with opposite rotation directions are arranged at the lower part of the frame. The stubble and crushing shaft gear transmission case and the stubble reclamation shaft gear transmission box that transmits the output torque of the main gearbox to the stubble reclamation shaft, the main gearbox has a first power output shaft and a second power output shaft that are parallel to each other in opposite directions of rotation. The power output shaft, the first power output shaft and the second power output shaft are respectively connected with the power input shafts of the stubble crushing shaft gear transmission box and the stubble reclamation shaft gear transmission box, and the stubble crushing shaft gear transmission box and the stubble reclamation shaft gear box are respectively connected with the power input shafts. Each of the transmission boxes is provided with three transmission gears which are meshed in sequence. The straw full amount returning field preparation machine has few transmission gears, high transmission efficiency, good machine reliability and low failure rate.
Description
技术领域technical field
本实用新型涉及一种农用机械,尤其是一种具有秸秆全量还田功能的整地机。The utility model relates to an agricultural machine, in particular to a soil preparation machine with the function of returning the whole amount of straw to the field.
背景技术Background technique
秸秆全量还田整地机是一种可以将秸秆及根茬全部粉碎还田的整地机。CN209402991 U公开一种秸秆全量还田联合整地机,驱动装置安装于机架内,秸秆粉碎整地组件和秸秆翻埋整地组件均通过驱动装置联动转动连接于机架下部,秸秆粉碎整地组件正向转动连接于机架前端两侧,秸秆翻埋整地组件反向转动或正向转动连接于机架后端两侧,秸秆翻埋整地组件的连接位置决定转动方向,该秸秆全量还田联合整地机一次性完成秸秆全量还田、深松、耕整土地的作业,彻底解决了因焚烧秸秆,带来的大气污染问题,缓解了土地疲劳耕作带来的土地板结现象,有效增加了土壤的有机质。但是,该整地机工作时将动力由驱动齿轮传递到秸秆翻埋整地组件需要7个齿轮传动,因此,传动时动力损失大,并且,在作业过程中受到冲击、颠簸时容易发生故障,机器的可靠性较差。The straw full-return soil preparation machine is a soil preparation machine that can crush all the straw and stubble into the field. CN209402991 U discloses a combined field preparation machine for full amount of straw returning. The driving device is installed in the frame. The straw crushing and soil preparation components and the straw burial and soil preparation components are connected to the lower part of the frame through the linkage rotation of the driving device, and the straw crushing and soil preparation components are rotated in the forward direction. It is connected to both sides of the front end of the frame, and the straw burial and soil preparation components are connected in reverse or forward rotation to both sides of the rear end of the frame. The connection position of the straw burial and soil preparation components determines the direction of rotation. It completely solves the problem of air pollution caused by burning straw, alleviates the phenomenon of land compaction caused by land fatigue farming, and effectively increases the organic matter of the soil. However, when the soil preparation machine is working, it needs 7 gears to transmit the power from the driving gear to the straw burial soil preparation assembly. Therefore, the power loss during transmission is large, and it is prone to failure when it is impacted and bumped during the operation. Poor reliability.
实用新型内容Utility model content
实用新型要解决的技术问题是:提供一种秸秆全量还田整地机,该秸秆全量还田整地机传动齿轮少,传动效率高,机器可靠性好,故障率低。The technical problem to be solved by the utility model is to provide a field preparation machine with full straw returning, which has few transmission gears, high transmission efficiency, good machine reliability and low failure rate.
解决技术问题所采取的技术方案:一种秸秆全量还田整地机,包括机架,在机架上设有将整地机与拖拉机相连接的牵引架,在机架下部装有旋转方向相反的灭茬粉碎轴和埋茬垦荒轴,所述灭茬粉碎轴位于埋茬垦荒轴的前方、并与埋茬垦荒轴互相平行,在灭茬粉碎轴上装有多把灭茬刀,在埋茬垦荒轴上装有多把垦荒刀,在机架上设有接收拖拉机输出扭矩的主变速箱,在机架上设有将主变速箱输出扭矩传递至灭茬粉碎轴的灭茬粉碎轴齿轮传动箱和将主变速箱输出扭矩传递至埋茬垦荒轴的埋茬垦荒轴齿轮传动箱,所述主变速箱具有旋转方向相反、且互相平行第一动力输出轴和第二动力输出轴,第一动力输出轴和第二动力输出轴分别与灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱的动力输入轴联接,在灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱内各设有三个依次啮合的传动齿轮。The technical solution adopted to solve the technical problem: a straw full-return soil preparation machine, including a frame, a traction frame connecting the soil preparation machine and a tractor is arranged on the frame, and a stubble stubble in the opposite direction of rotation is installed at the lower part of the frame A crushing shaft and a stubble reclamation shaft, the stubble crushing shaft is located in front of the stubble and stubble reclamation shaft, and is parallel to the stubble and stubble reclamation shaft, a plurality of stubble cutting knives are installed on the stubble smashing shaft, and a plurality of stubble cutting knives are installed on the stubble and stubble reclamation shaft. The wastelanding knife is provided with a main gearbox on the frame that receives the output torque of the tractor, and on the frame is provided with a stubble and smashing shaft gear box that transmits the output torque of the main gearbox to the stubble and smashing shaft, and transmits the output torque of the main gearbox. To the stubble reclamation shaft gear transmission box, the main gearbox has a first power output shaft and a second power output shaft parallel to each other in opposite directions of rotation, the first power output shaft and the second power output shaft It is respectively connected with the power input shafts of the stubble smashing shaft gear transmission box and the stubble and stubble reclamation shaft gear transmission box. There are three sequentially meshed transmission gears in the stubble and stubble crushing shaft gear transmission box and the stubble and stubble reclamation shaft gear transmission box.
作为本实用新型的改进:所述秸秆全量还田整地机具有一个灭茬粉碎轴齿轮传动箱和一个埋茬垦荒轴齿轮传动箱,第一动力输出轴的输出端与第二动力输出轴的输出端分别位于主变速箱的左右两侧,所述灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱分别位于机架的左右两侧的侧壁。As an improvement of the utility model: the straw full-return field preparation machine has a stubble crushing shaft gear transmission box and a stubble reclamation shaft gear transmission box, the output end of the first power output shaft and the output end of the second power output shaft They are respectively located on the left and right sides of the main gearbox, and the stubble smashing shaft gear transmission case and the stubble reclamation shaft gear transmission case are respectively located on the left and right side walls of the frame.
所述秸秆全量还田整地机具有一个灭茬粉碎轴齿轮传动箱和一个埋茬垦荒轴齿轮传动箱,所述灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱位于机架的左右方向中心位置。The straw full-return field preparation machine has a stubble crushing shaft gear transmission box and a stubble reclamation shaft gear transmission box, and the stubble crushing shaft gear transmission box and the stubble reclamation shaft gear transmission box are located in the left and right direction center of the frame. .
所述秸秆全量还田整地机具有两个灭茬粉碎轴齿轮传动箱和两个埋茬垦荒轴齿轮传动箱,第一动力输出轴、第二动力输出轴在主变速箱的左右两侧均有输出端,在机架的左右两侧的侧壁各设有一个灭茬粉碎轴齿轮传动箱和一个埋茬垦荒轴齿轮传动箱。The straw full-return field preparation machine has two stubble crushing shaft gear transmission boxes and two stubble reclamation shaft gear transmission boxes, and the first power output shaft and the second power output shaft have outputs on the left and right sides of the main gearbox. The left and right side walls of the frame are respectively provided with a stubble crushing shaft gear transmission box and a stubble reclamation shaft gear transmission box.
作为本实用新型的进一步改进:所述主变速箱包括箱体,在箱体内设有与拖拉机动力输出轴联接的主动轴,在主动轴上设有主动锥齿,在第一动力输出轴上设有与主动锥齿相啮合的从动锥齿,在第一动力输出轴上还设有一个动力输出齿轮,在第二动力输出轴上设有与第一动力输出轴上的动力输出齿轮相啮合的动力接收齿轮。As a further improvement of the present utility model: the main gearbox includes a box body, a driving shaft connected with the power output shaft of the tractor is arranged in the box body, driving bevel teeth are arranged on the driving shaft, and a driving shaft is arranged on the first power output shaft. There are driven bevel teeth meshing with the driving bevel teeth, a power output gear is also provided on the first power output shaft, and a power output gear on the second power output shaft is provided with the power output gear on the first power output shaft. Meshing power receiving gears.
有益效果:本实用新型的秸秆全量还田整地机由于采用了所述整地机包括机架,在机架上设有将整地机与拖拉机相连接的牵引架,在机架下部装有旋转方向相反的灭茬粉碎轴和埋茬垦荒轴,所述灭茬粉碎轴位于埋茬垦荒轴的前方、并与埋茬垦荒轴互相平行,在灭茬粉碎轴上装有多把灭茬刀,在埋茬垦荒轴上装有多把垦荒刀,在机架上设有接收拖拉机输出扭矩的主变速箱,在机架上设有将主变速箱输出扭矩传递至灭茬粉碎轴的灭茬粉碎轴齿轮传动箱和将主变速箱输出扭矩传递至埋茬垦荒轴的埋茬垦荒轴齿轮传动箱,所述主变速箱具有旋转方向相反、且互相平行第一动力输出轴和第二动力输出轴,第一动力输出轴和第二动力输出轴分别与灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱的动力输入轴联接,在灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱内各设有三个依次啮合的传动齿轮的技术方案,通过在主变速箱上设置两根旋转方向相反的动力输出轴,实现了在齿轮传动箱中仅用三个齿轮就可以将主变速箱输出的动力传递到灭茬粉碎轴和埋茬垦荒轴,因此,较现有技术相比,减少了传动齿轮的数目,减小了传动过程中的动力损失,提高了传动效率,并且,降低了传动系统的故障率,使机器工作的稳定性更好,对恶劣环境适应能力更强。由于采用了所述灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱分别位于机架的左右两侧的技术特征,使得本实用新型的秸秆全量还田整地机左右重量基本一致,机器平衡性更好,作业过程中机器行走不易跑偏,更易于操控。由于采用了所述主变速箱包括箱体,在箱体内设有与拖拉机动力输出轴联接的主动轴,在主动轴上设有主动锥齿,在第一动力输出轴上设有与主动锥齿相啮合的从动锥齿,在第一动力输出轴上还设有一个动力输出齿轮,在第二动力输出轴上设有与第一动力输出轴上的动力输出齿轮相啮合的动力接收齿轮的技术特征,通过主变速箱内的动力输出齿轮与动力接收齿轮相啮合达到使灭茬粉碎轴和埋茬垦荒轴的旋转方向相反,克服了CN 209402991 U中通过主变速箱外的齿轮进行换向而导致主变速箱外齿轮数目过多、润滑不良、故障率高等缺陷,使本实用新型的秸秆全量还田整地机结构更紧凑,传动过程中动力损耗更低,工作可靠性更高,动力更强劲,为提高单次作业宽度创造了有利条件,使本实用新型的秸秆全量还田整地机一次作业可以达到3垅以上。Beneficial effects: The straw full-return soil preparation machine of the present invention adopts the soil preparation machine including a frame, and a traction frame connecting the soil preparation machine and the tractor is arranged on the frame, and the rotation direction is opposite to the lower part of the frame. The stubble crushing shaft and the buried stubble reclamation shaft, the stubble crushing shaft is located in front of the buried stubble reclamation shaft, and is parallel to the stubble and stubble reclamation shaft, and a plurality of stubble cutting knives are installed on the stubble and stubble reclamation shaft. There are many reclamation knives, the frame is provided with a main gearbox that receives the output torque of the tractor, and the frame is provided with a stubble-smashing shaft gear box that transmits the output torque of the main gearbox to the stubble-smashing shaft and outputs the main gearbox. The torque is transmitted to the stubble reclamation shaft gear transmission box of the stubble reclamation shaft, the main gearbox has a first power output shaft and a second power output shaft parallel to each other in opposite directions of rotation, the first power output shaft and the second power output shaft The output shaft is respectively connected with the power input shafts of the stubble crushing shaft gear transmission box and the stubble reclamation shaft gear transmission box, and three transmission gears that mesh in sequence are respectively arranged in the stubble crushing shaft gear transmission box and the stubble and stubble reclamation shaft gear transmission box. The technical solution is that by arranging two power output shafts with opposite rotation directions on the main gearbox, it is realized that the power output from the main gearbox can be transmitted to the stubble crushing shaft and the stubble reclamation using only three gears in the gear transmission box. Therefore, compared with the prior art, the number of transmission gears is reduced, the power loss in the transmission process is reduced, the transmission efficiency is improved, and the failure rate of the transmission system is reduced, making the machine work more stable. Well, it is more adaptable to harsh environments. Due to the adoption of the technical feature that the stubble crushing shaft gear transmission box and the stubble reclamation shaft gear transmission box are respectively located on the left and right sides of the frame, the left and right weights of the full-quantity straw returning field preparation machine of the present invention are basically the same, and the machine is balanced. Even better, the machine is not easy to deviate during the operation, and it is easier to control. Because the main gearbox includes a box body, the box body is provided with a driving shaft connected with the power output shaft of the tractor, the driving shaft is provided with driving bevel teeth, and the first power output shaft is provided with driving cone teeth. The driven bevel teeth meshing with the teeth are also provided with a power output gear on the first power output shaft, and a power receiving gear meshed with the power output gear on the first power output shaft is provided on the second power output shaft The technical feature of the invention is that the rotation direction of the stubble smashing shaft and the stubble cultivating shaft are opposite through the meshing of the power output gear in the main gearbox with the power receiving gear, which overcomes the method of CN 209402991 U to change the direction through the gear outside the main gearbox. This leads to the defects of excessive number of external gears of the main gearbox, poor lubrication and high failure rate, which makes the straw full-return field preparation machine of the utility model more compact in structure, lower in power loss in the transmission process, higher in work reliability, and more powerful in power. It is strong and creates favorable conditions for increasing the width of a single operation, so that the full-quantity straw returning field preparation machine of the utility model can reach more than 3 ridges in one operation.
附图说明Description of drawings
下面结合附图对本实用新型的秸秆全量还田整地机作进一步的详细说明。Below in conjunction with the accompanying drawings, the present invention will be further described in detail.
图1是本实用新型的秸秆全量还田整地机俯视方向结构示意图;Fig. 1 is the top-view direction structural schematic diagram of the straw full-return field preparation machine of the present invention;
图2是本实用新型的秸秆全量还田整地机左视方向结构示意图;Figure 2 is a schematic diagram of the left side view of the structure of the straw full-return field preparation machine of the present invention;
图3是本实用新型的秸秆全量还田整地机右视方向结构示意图。Fig. 3 is a schematic view of the structure of the present invention in the right direction of the straw full-return field preparation machine.
具体实施方式Detailed ways
如图1、图2、图3所示,本实用新型的秸秆全量还田整地机,包括机架7,在机架上设有将整地机与拖拉机相连接的牵引架,由于牵引架的结构及安装位置属于现有技术,为了清楚地显示变速箱结构及传动关系,图中没有画出牵引架。在机架下部装有旋转方向相反的灭茬粉碎轴16和埋茬垦荒轴3,所述灭茬粉碎轴位于埋茬垦荒轴的前方、并与埋茬垦荒轴互相平行,在灭茬粉碎轴上装有多把灭茬刀6,在埋茬垦荒轴上装有多把垦荒刀2,在机架上设有接收拖拉机输出扭矩的主变速箱4,在机架上设有将主变速箱输出扭矩传递至灭茬粉碎轴的灭茬粉碎轴齿轮传动箱1和将主变速箱输出扭矩传递至埋茬垦荒轴的埋茬垦荒轴齿轮传动箱9。在灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱内各设有三个依次啮合的传动齿轮17。所述主变速箱包括箱体,在箱体内设有与拖拉机动力输出轴联接的主动轴12,在主动轴上设有主动锥齿13,所述主变速箱内还具有旋转方向相反、且互相平行第一动力输出轴10和第二动力输出轴5,在第一动力输出轴上设有与主动锥齿相啮合的从动锥齿11,在第一动力输出轴上还设有一个动力输出齿轮14,在第二动力输出轴上设有与第一动力输出轴上的动力输出齿轮相啮合的动力接收齿轮15。As shown in Figure 1, Figure 2 and Figure 3, the straw full-return field preparation machine of the present invention includes a
图1所示实施例中,所述秸秆全量还田整地机具有一个灭茬粉碎轴齿轮传动箱1和一个埋茬垦荒轴齿轮传动箱9,第一动力输出轴的输出端与第二动力输出轴的输出端分别位于主变速箱的左右两侧,所述灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱分别位于机架的左右两侧的侧壁。In the embodiment shown in FIG. 1, the straw full-return field preparation machine has a stubble crushing shaft
优选地,所述秸秆全量还田整地机具有一个灭茬粉碎轴齿轮传动箱和一个埋茬垦荒轴齿轮传动箱,所述灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱位于机架的左右方向即机架的宽度方向中心位置,采用这种布局时,第一动力输出轴的输出端和第二动力输出轴的输出端既可以在主变速箱的同一侧,也可以分别设置在主变速箱的左右两侧。Preferably, the straw full-return field preparation machine has a stubble crushing shaft gear transmission box and a stubble reclamation shaft gear transmission box, and the stubble cutting and crushing shaft gear transmission box and the stubble reclamation shaft gear transmission box are located on the left and right sides of the frame. The direction is the center position in the width direction of the frame. When this layout is adopted, the output end of the first power output shaft and the output end of the second power output shaft can either be on the same side of the main gearbox, or can be set on the main gearbox respectively. left and right sides of the box.
优选地,所述秸秆全量还田整地机具有两个灭茬粉碎轴齿轮传动箱和两个埋茬垦荒轴齿轮传动箱,第一动力输出轴、第二动力输出轴在主变速箱的左右两侧均有输出端,在机架的左右两侧的侧壁各设有一个灭茬粉碎轴齿轮传动箱和一个埋茬垦荒轴齿轮传动箱,采用这种结构的秸秆全量还田整地机,灭茬粉碎轴和埋茬垦荒轴可以做得更长,作业宽度更大。Preferably, the straw full-return field preparation machine has two stubble smashing shaft gear transmission boxes and two stubble reclamation shaft gear transmission boxes, and the first power output shaft and the second power output shaft are on the left and right sides of the main gearbox. There are output ends. There is a stubble crushing shaft gear transmission box and a stubble reclamation shaft gear transmission box on the left and right side walls of the frame. The straw full-return field preparation machine with this structure has a stubble crushing shaft. And the stubble reclamation axis can be made longer and the working width is larger.
第一动力输出轴和第二动力输出轴可以选择直接、通过万向节和/或连接轴8与灭茬粉碎轴齿轮传动箱和埋茬垦荒轴齿轮传动箱的动力输入轴联接。The first power output shaft and the second power output shaft can optionally be directly coupled with the power input shafts of the stubble smashing shaft gear box and the stubble reclamation shaft gear box through universal joints and/or connecting
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112237060A (en) * | 2020-11-06 | 2021-01-19 | 江苏沃得农业机械股份有限公司 | Double-shaft stubble-burying combined soil preparation machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112237060A (en) * | 2020-11-06 | 2021-01-19 | 江苏沃得农业机械股份有限公司 | Double-shaft stubble-burying combined soil preparation machine |
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