CN210940048U - Full-automatic impregnator of wet preimpregnation material - Google Patents
Full-automatic impregnator of wet preimpregnation material Download PDFInfo
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- CN210940048U CN210940048U CN201921532569.7U CN201921532569U CN210940048U CN 210940048 U CN210940048 U CN 210940048U CN 201921532569 U CN201921532569 U CN 201921532569U CN 210940048 U CN210940048 U CN 210940048U
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- 239000000463 material Substances 0.000 title claims abstract description 25
- 230000007246 mechanism Effects 0.000 claims abstract description 225
- 239000000835 fiber Substances 0.000 claims abstract description 198
- 239000004744 fabric Substances 0.000 claims abstract description 196
- 239000011347 resin Substances 0.000 claims abstract description 98
- 229920005989 resin Polymers 0.000 claims abstract description 98
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 55
- 238000005520 cutting process Methods 0.000 claims abstract description 46
- 238000005507 spraying Methods 0.000 claims abstract description 43
- 238000002156 mixing Methods 0.000 claims abstract description 40
- 238000005086 pumping Methods 0.000 claims abstract description 21
- 238000001179 sorption measurement Methods 0.000 claims abstract description 18
- 238000003825 pressing Methods 0.000 claims description 75
- 239000002313 adhesive film Substances 0.000 claims description 35
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 17
- 238000002791 soaking Methods 0.000 claims description 16
- 239000003292 glue Substances 0.000 claims description 13
- 229910052742 iron Inorganic materials 0.000 claims description 12
- 230000008595 infiltration Effects 0.000 claims description 10
- 238000001764 infiltration Methods 0.000 claims description 10
- 230000003068 static effect Effects 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 239000012528 membrane Substances 0.000 abstract description 5
- 230000005611 electricity Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 6
- 239000002131 composite material Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000805 composite resin Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000036541 health Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009787 hand lay-up Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
The utility model discloses a full-automatic impregnator of wet preimpregnation material, including main body frame, the last adjustable rag bolt of equipment that is equipped with of main body frame, fibre cloth station, fibre cloth hold-down mechanism, resin mixing and spraying mechanism, adhere to membrane cutting mechanism, adhere to membrane mechanism, fibre cloth guiding mechanism, fibre cloth cutting mechanism, fibre cloth soaks moist mechanism, vacuum adsorption mechanism, resin and curing agent pumping mechanism, the last control system that is equipped with of main body frame, resin and curing agent pumping mechanism, preimpregnation material conveying mechanism, resin mixing and spraying mechanism, fibre cloth soaks the mechanism, adhere to membrane cutting mechanism, fibre cloth station driving motor all is connected with the control system electricity. The utility model has the advantages that: the device not only can automatically dip the fiber cloth in unit area to automatically complete the production of wet prepreg, but also can load the fiber cloth with different grades of resin and different thicknesses to produce various wet prepregs.
Description
Technical Field
The utility model belongs to the technical field of the full-automatic impregnator of resin base composite material preimpregnation material preparation, concretely relates to full-automatic impregnator of wet preimpregnation material.
Background
The composite material is a material with new performance, in particular a resin-based composite material, which is formed by two or more than two materials with different properties through a physical or chemical method on a macroscopic scale, and is gradually replacing wood and metal alloy due to the characteristics of light weight, high strength, convenient processing and forming, good elasticity, good chemical corrosion resistance, good weather resistance and the like, so that the composite material is widely applied to the fields of aerospace, automobiles, electronics and electrics, wind power generation, sports equipment and the like, and is rapidly developed in recent years.
Among the molding processes of a plurality of resin-based composite materials, the wet-process hand lay-up molding process is the molding process with the widest application range, and has the greatest advantages of wide adaptability, no limitation of size and shape, simple equipment, less investment, quick response and large proportion in the industrial production of composite materials worldwide.
The method has the biggest defects of low production efficiency, high labor intensity, poor product repeatability and the like, at present, China mainly uses hand pasting and forming, glue is manually prepared and is manually dipped, the quality of products has high requirements on the quality of workers, the resin content of fiber cloth is not easy to control, the resin and the fiber cloth are seriously wasted, and meanwhile, the volatilization of the resin is harmful to the health and the safety of human bodies.
At present, full-automatic mixing gumming equipment is imported from foreign countries, the equipment cost is high, the maintenance period is long, and due to the fact that unreasonable structural design equipment is semi-automatic, full automation cannot be achieved.
Disclosure of Invention
The utility model provides a full-automatic impregnator of wet preimpregnation material can not only let the automatic gumming of unit fiber cloth area, accomplishes wet preimpregnation material production automatically, and the same device can load the fiber cloth production multiple wet preimpregnation material of different trade marks resin and different thickness moreover.
In order to solve the technical problem, the utility model discloses a following technical scheme:
a full-automatic impregnator for wet prepreg comprises a main body frame, wherein the main body frame is provided with an adjustable foundation bolt, a fiber cloth station, a fiber cloth pressing mechanism, a resin mixing and spraying mechanism, an attached film cutting mechanism, an attached film mechanism, a fiber cloth guiding mechanism, a fiber cloth cutting mechanism, a fiber cloth soaking mechanism, a vacuum adsorption mechanism and a resin and curing agent pumping mechanism; the fiber cloth station comprises a fiber cloth roller which is rotationally connected with the main body frame, fiber cloth is wound on the outer side of the fiber cloth roller, and three fiber cloth stations which have the same structure and are arranged correspondingly up and down are arranged on the main body frame; the fiber cloth pressing mechanism comprises a lower pressing roller which is rotationally connected with the main body frame through a bearing, an upper pressing roller is arranged at the opposite position of the upper part of the lower pressing roller, and three fiber cloth pressing mechanisms which have the same structure and are arranged correspondingly up and down are arranged on the main body frame; the fiber cloth guide mechanism comprises two bell mouths positioned at the upper part of the conveying belt; the fiber cloth cutting mechanism comprises a longitudinal cylinder with a sliding block at the bottom and a pressing device during cutting, wherein a circular blade matched with the fiber cloth is arranged on the sliding block, and the circular blade longitudinally cuts the fiber cloth through the longitudinal movement of the cylinder; the resin mixing and spraying mechanism comprises a longitudinally-arranged cross sliding table and a transversely-arranged sliding block, and a glue spraying needle is arranged on the cross sliding table; the adhesive film cutting mechanism is provided with a blade vertical to the cut object, and the position of the blade is matched with the cut object; the adhesive film mechanism comprises an adhesive film coiled material supporting station wound with an adhesive film; the prepreg conveying mechanism comprises a conveying belt and a vacuum adsorption mechanism arranged between the upper layer and the lower layer of the conveying belt; a resin and curing agent pumping mechanism is arranged in the main body frame, and comprises a resin storage barrel provided with a quick connector and a curing agent storage barrel provided with a quick connector; the main body frame is provided with a fiber cloth station driving motor, the main body frame is provided with a control system, and the resin and curing agent pumping mechanism, the prepreg conveying mechanism, the resin mixing and spraying mechanism, the fiber cloth soaking mechanism, the attached film cutting mechanism, the fiber cloth station driving motor, the fiber cloth pressing mechanism and the vacuum adsorption mechanism are all electrically connected with the control system.
Furthermore, a fiber cloth roller is arranged at the fiber cloth station, two ends of the fiber cloth roller are erected at the upper part of the middle of two follow-up bearings which are rotatably connected with the main body frame and are simultaneously contacted with the two follow-up bearings, the tops of opposite positions of two ends of the fiber cloth roller are contacted with a pressure lever, one end of the pressure lever is rotatably connected with the main body frame, a pressure lever adjusting bolt connected with the main body frame is arranged at the upper part of the pressure lever, and the pressure lever adjusting bolt is contacted with the top of the pressure lever;
the fiber cloth pressing mechanism comprises an upper pressing roller, adjusting rods which are rotatably connected with the main body frame are arranged at the left end and the right end of the upper pressing roller, the two ends of the upper pressing roller are rotatably connected with the adjusting rods, an adjusting rod cylinder matched with the adjusting rods is arranged at the upper part of the adjusting rods, the adjusting rod cylinder pushes the adjusting rods to rotate, a gap is formed between the lower pressing roller and the upper pressing roller, the size of the gap is adjusted according to the thickness of the fiber cloth at the corresponding station, and the gap between the lower pressing roller and the upper pressing roller is adjusted through the adjusting;
the main body frame is provided with a fiber cloth guide mechanism, the fiber cloth guide mechanism comprises a plurality of iron plates which play a role in guiding fiber cloth, the positions of the iron plates are matched with each other, the iron plates are positioned at the fiber cloth station and at the lower part of the fiber cloth pressing mechanism, and guide plates made of thin iron plates are arranged between the horn mouth and the fiber cloth pressing mechanism and between the fiber cloth pressing mechanism and the fiber cloth station;
the main body frame is provided with a resin mixing and spraying mechanism comprising a cross sliding table, the cross sliding table is provided with a sliding block, the sliding block moves in two directions in the stroke of the cross sliding table, a static mixing pipe provided with a curing agent quick connector and a resin quick connector is fixed on the sliding block, the lower part of the static mixing pipe is provided with a glue spraying needle, and the lower part of the glue spraying needle corresponds to a conveying belt the top surface of which is adsorbed with an adhesive film;
an adhesive film cutting mechanism is arranged on the main body frame and comprises a longitudinal air cylinder with a sliding block at the bottom, a blade is arranged on the sliding block, the air cylinder and an upper clamping sheet and a lower clamping sheet are arranged on the sliding block, the positions of the upper clamping sheet and the lower clamping sheet are matched with a cut object, a gap is arranged between the upper clamping sheet and the lower clamping sheet, and the gap between the upper clamping sheet and the lower clamping sheet is matched with the thickness of the adhesive film;
the main body frame is provided with an attached film mechanism comprising an attached film coiled material supporting station, and the structure of the attached film coiled material supporting station is similar to that of the fiber cloth station; the fiber cloth soaking mechanism is arranged on the main body frame and comprises a rotating shaft adjusting rod which is longitudinally arranged, the rotating shaft adjusting rod is rotationally connected with the main body frame, a vertical cylinder is arranged at a position opposite to the front part of the main body frame, the front end of the rotating shaft adjusting rod is controlled to be connected with the vertical cylinder on the main body frame through a cross rod, the cross rod is rotationally connected with the rotating shaft adjusting rod, the cross rod is rotationally connected with a cylinder push rod, the rotating shaft adjusting rod rotates within a certain angle through the cylinder, a rotating shaft and a soaking mechanism fixing frame are fixed at the rear part of the rotating shaft adjusting rod, the rotating shaft adjusting rod drives the soaking mechanism fixing frame to rotate, the top of the soaking mechanism fixing frame is fixed with two horn mouths, a longitudinally arranged pressing roller is rotationally arranged on the left side of the soaking mechanism fixing frame, the pressing roller is arranged in a gap with;
the main body frame is provided with a prepreg conveying mechanism, a belt of the conveying belt is provided with a plurality of through holes, and the vacuum adsorption mechanism sucks air from the upper part of the conveying belt to adsorb the fiber cloth and the adhesive film on the upper surface of the conveying belt;
be equipped with resin and curing agent pumping mechanism on the main body frame, quick-operation joint intercommunication resin and curing agent pump, resin and curing agent pressure sensor, the curing agent is stored bucket, resin and is stored the bucket and link to each other with curing agent quick-operation joint and resin quick-operation joint respectively, and resin and curing agent pump include the motor of drive resin and curing agent pump.
Furthermore, one fiber cloth station corresponds to one fiber cloth pressing mechanism.
Furthermore, the fiber cloth station, the fiber cloth pressing mechanism and the guide mechanism are longitudinally arranged, the conveyor belt is transversely arranged, and the fiber cloth and the attached film move leftwards along with the conveyor belt.
Furthermore, a fiber cloth soaking mechanism, a fiber cloth cutting mechanism, a resin mixing and spraying mechanism and an attached film cutting mechanism are sequentially arranged at the opposite positions of the upper part of the conveying belt, and the attached film mechanism is positioned at the lower part of the prepreg conveying mechanism.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a, including the main body frame, the main body frame is equipped with the adjustable rag bolt of equipment, fibre cloth station, fibre cloth hold-down mechanism, resin mixing and spraying mechanism, adheres to membrane cutting mechanism, adheres to membrane mechanism, fibre cloth guiding mechanism, fibre cloth cutting mechanism, fibre cloth soaks mechanism, vacuum adsorption mechanism, resin and curing agent pumping mechanism; the fiber cloth cutting mechanism comprises a longitudinal cylinder with a sliding block at the bottom, a circular blade matched with the position of the fiber cloth is arranged on the sliding block, the circular blade cuts the fiber cloth longitudinally through the cylinder, the resin mixing and spraying mechanism comprises a longitudinally arranged cross sliding table, a glue spraying needle is arranged on the cross sliding table, the adhesive film cutting mechanism is provided with a blade vertical to a cut object, the position of the blade is matched with the cut object, the resin and curing agent pumping device comprises a resin storage barrel and a curing agent storage barrel which are both provided with quick connectors, a main body frame is provided with a control system, the resin and curing agent pumping mechanism, a prepreg conveying mechanism, a resin mixing and spraying mechanism, a fiber cloth infiltrating mechanism, the adhesive film cutting mechanism, the fiber cloth cutting mechanism and a fiber cloth station driving motor are electrically connected with the control system, and the fiber cloth station driving motor is electrically connected with the control system through a, the resin mixing and spraying mechanism is ensured to arrange sprayed mixture to vertically and uniformly cover an attachment film, the problems of rich and poor glue and uncontrollable product thickness caused by uneven resin content of fiber cloth are solved, the volatilization of resin is reduced by arranging the resin storage barrel and the curing agent storage barrel, the time for manual contact with resin is reduced, the health and safety problems caused by the volatilization of resin are solved, meanwhile, the temperature of the storage environment of the resin and the curing agent is relatively stable, the resin performance is ensured, a plurality of fiber cloth stations and the fiber cloth pressing mechanism are arranged, fiber cloth with various types and sizes can be placed on the plurality of fiber cloth stations simultaneously, the fiber cloth types are not required to be frequently changed, the use is more convenient, the automatic production is realized by using the device, the efficiency is higher than that of manual production of operators, and the resin content of the fiber cloth is accurate and controllable, the produced resin-based composite prepreg has better overall quality.
Drawings
Fig. 1 is a front view of the present invention;
FIG. 2 is a schematic structural view of the present invention shown in FIG. 1;
FIG. 3 is a right side view of FIG. 1;
fig. 4 is a rear view of fig. 1.
In the figure, 1, a main body frame, 2, an adhesive film mechanism, 7, a resin spraying mechanism, 9, an adjustable anchor bolt, 10, an adhesive film coiled material supporting station, 11, a curing agent storage barrel, 12, an adhesive film, 13, a fiber cloth station driving motor, 14, an adhesive film cutting mechanism, 15, a resin mixing and spraying mechanism, 16, a fiber cloth station, 17, a fiber cloth pressing mechanism, 18, a fiber cloth guiding mechanism, 19, a fiber cloth cutting mechanism, 20, a fiber cloth soaking mechanism, 21, a vacuum adsorption mechanism, 22, a prepreg conveying mechanism, 23, a resin storage barrel, 24, a quick joint, 25, a resin and curing agent pumping mechanism, 26, a resin and curing agent pressure sensor, 27, and a resin and curing agent pump.
Detailed Description
Example (b): as shown in fig. 1, 2, 3 and 4, the device comprises a main body frame 1, wherein the main body frame 1 is provided with an adjustable anchor bolt 9, a fiber cloth station 16, a fiber cloth pressing mechanism 17, a resin mixing and spraying mechanism 15, an attached film cutting mechanism 14, an attached film mechanism 2, a fiber cloth guiding mechanism 18, a fiber cloth cutting mechanism 19, a fiber cloth moistening mechanism 20, a vacuum adsorption mechanism 21 and a resin and curing agent pumping mechanism 25; the fiber cloth station 16 comprises a fiber cloth roller which is rotationally connected with the main body frame 1, fiber cloth is wound outside the fiber cloth roller, and three fiber cloth stations 16 which have the same structure and are correspondingly arranged up and down are arranged on the main body frame 1; the fiber cloth pressing mechanism 17 comprises a lower pressing roller which is rotationally connected with the main body frame 1 through a bearing, an upper pressing roller is arranged at the opposite position of the upper part of the lower pressing roller, and three fiber cloth pressing mechanisms 17 which have the same structure and are correspondingly arranged up and down are arranged on the main body frame 1; the fiber cloth guide mechanism 18 comprises two bellmouths positioned at the upper part of the conveyor belt; the fiber cloth cutting mechanism 19 comprises a longitudinal cylinder with a sliding block at the bottom and a pressing device during cutting, wherein a circular blade matched with the fiber cloth is arranged on the sliding block, and the circular blade longitudinally cuts the fiber cloth through the longitudinal movement of the cylinder; the resin mixing and spraying mechanism 15 comprises a longitudinally arranged cross sliding table and a transversely arranged sliding block, and a glue spraying needle is arranged on the cross sliding table; the attached film cutting mechanism 14 is provided with a blade perpendicular to the cut object and the position of the blade is matched with the cut object; the adhesive film mechanism 2 comprises an adhesive film coiled material supporting station 10 wound with an adhesive film 12; the prepreg conveying mechanism 22 comprises a conveying belt and a vacuum adsorption mechanism 21 arranged between the upper layer and the lower layer of the conveying belt; a resin and curing agent pumping mechanism 25 is arranged in the main body frame 1, and the resin and curing agent pumping mechanism (25) comprises a resin storage barrel provided with a quick connector and a curing agent storage barrel provided with a quick connector; the main body frame 1 is provided with a fiber cloth station driving motor 13, the main body frame 1 is provided with a control system, and the resin and curing agent pumping mechanism 25, the prepreg conveying mechanism 22, the resin mixing and spraying mechanism 15, the fiber cloth soaking mechanism 20, the attached film cutting mechanism 14, the fiber cloth cutting mechanism 19, the fiber cloth station driving motor 13, the fiber cloth pressing mechanism 17 and the vacuum adsorption mechanism 21 are all electrically connected with the control system.
The fiber cloth station 16 is provided with a fiber cloth roller, two ends of the fiber cloth roller are erected at the upper part of the middle of two follow-up bearings which are rotatably connected with the main body frame 1 and are simultaneously contacted with the two follow-up bearings, the tops of the opposite positions of the two ends of the fiber cloth roller are contacted with a pressure lever, one end of the pressure lever is rotatably connected with the main body frame 1, the upper part of the pressure lever is provided with a pressure lever adjusting bolt connected with the main body frame 1, and the pressure lever adjusting bolt is contacted with the top of the pressure lever;
the fiber cloth pressing mechanism 17 comprises an upper pressing roller, adjusting rods rotatably connected with the main body frame 1 are arranged at the left end and the right end of the upper pressing roller, two ends of the upper pressing roller are rotatably connected with the adjusting rods, an adjusting rod cylinder matched with the adjusting rods is arranged at the upper part of the adjusting rods, the adjusting rod cylinder pushes the adjusting rods to rotate, a gap is formed between the lower pressing roller and the upper pressing roller, the size of the gap is adjusted according to the thickness of the fiber cloth at the corresponding station, and the gap between the lower pressing roller and the upper pressing roller is adjusted through the adjusting rod cylinder;
the main body frame 1 is provided with a fiber cloth guide mechanism 18, the fiber cloth guide mechanism 18 comprises a plurality of iron plates which play a role in guiding fiber cloth, the positions of the iron plates are matched with each other, the iron plates are positioned at a fiber cloth station 16 and the lower part of a fiber cloth pressing mechanism 17, and guide plates made of thin iron plates are arranged between the bell mouth and the fiber cloth pressing mechanism 17 and between the fiber cloth pressing mechanism 17 and the fiber cloth station 16;
the main body frame 1 is provided with a resin mixing and spraying mechanism 15 comprising a cross sliding table, the cross sliding table is provided with a sliding block, the sliding block moves in two directions in the stroke of the cross sliding table, a static mixing pipe provided with a curing agent quick connector 24 and a resin quick connector 24 is fixed on the sliding block, the lower part of the static mixing pipe is provided with a glue spraying needle, and the lower part of the glue spraying needle corresponds to a conveying belt the top surface of which is adsorbed with an attached film 12;
an adhesive film cutting mechanism 14 is arranged on the main body frame 1, the adhesive film cutting mechanism 14 comprises a longitudinal cylinder with a sliding block at the bottom, a blade is arranged on the sliding block, the sliding block is provided with a cylinder, an upper clamping sheet and a lower clamping sheet, the positions of the upper clamping sheet and the lower clamping sheet are matched with a cut object, a gap is arranged between the upper clamping sheet and the lower clamping sheet, and the gap between the upper clamping sheet and the lower clamping sheet is matched with the thickness of the adhesive film 12;
the main body frame 1 is provided with an adhesive film mechanism 2 comprising an adhesive film coiled material supporting station 10, and the structure of the adhesive film coiled material supporting station 10 is similar to that of the fiber cloth station 16; the main body frame 1 is provided with a fiber cloth infiltration mechanism 20, the fiber cloth infiltration mechanism 20 comprises a rotating shaft adjusting rod which is longitudinally arranged, the rotating shaft adjusting rod is rotationally connected with the main body frame 1, a vertical cylinder is arranged at a relative position of the front part of the main body frame 1, the front end of the rotating shaft adjusting rod is controlled to be connected with the vertical cylinder on the main body frame 1 through a cross rod, the cross rod is rotationally connected with the rotating shaft adjusting rod, the cross rod is rotationally connected with a cylinder push rod, the rotating shaft adjusting rod rotates within a certain angle through the cylinder, a rotating shaft and an infiltration mechanism fixing frame are fixed at the rear part of the rotating shaft adjusting rod, the rotating shaft adjusting rod drives the infiltration mechanism fixing frame to rotate, the top part of the infiltration mechanism fixing frame is fixed with two horn mouths, a longitudinally arranged pressing roller is rotationally arranged at the left, thereby adjusting the gap between the pressing roller and the upper surface of the conveying belt;
the main body frame 1 is provided with a prepreg conveying mechanism 22, a belt of the conveying belt is provided with a plurality of through holes, and the vacuum adsorption mechanism 21 sucks air from the upper part of the conveying belt to adsorb the fiber cloth and the adhesive film 12 on the upper surface of the conveying belt;
the main body frame 1 is provided with a resin and curing agent pumping mechanism 25, the quick connector 24 is communicated with a resin and curing agent pump 27 and a resin and curing agent pressure sensor 26, the curing agent storage barrel and the resin storage barrel are respectively connected with the curing agent quick connector 24 and the resin quick connector 24, and the resin and curing agent pump 27 comprises a motor for driving the resin and curing agent pump 27;
one fiber cloth station 16 corresponds to one fiber cloth pressing mechanism 17, the fiber cloth station 16, the fiber cloth pressing mechanism 17 and the guide mechanism are longitudinally arranged, the conveyor belt is transversely arranged, the fiber cloth and the attached film 12 move leftwards along with the conveyor belt, a fiber cloth soaking mechanism 20, a fiber cloth cutting mechanism 19, a resin mixing and spraying mechanism 15 and an attached film cutting mechanism 14 are sequentially arranged at opposite positions of the upper portion of the conveyor belt, and the attached film mechanism 2 is located at the lower portion of the prepreg conveying mechanism 22.
When the method is specifically implemented, a control system and an operation panel can be installed, firstly, the control system operation panel of the equipment is used for setting and storing according to the technical parameters of the required prepreg, then whether the content of the mixture sprayed by the resin mixing and spraying mechanism meets the design requirements or not is manually detected, and the setting and detection of different resin content parameters of different fiber cloths are carried out according to the same method.
The operating system mainly has three operating modes, wherein the manual mode is used for parameter setting and product parameter detection; the preset mode is mainly used for setting and storing basic parameters of the product, such as the width of the fiber cloth, the length of the required product, the resin content of the fiber cloth per square meter and the like; the automatic mode is only used for spraying and soaking of products, and the fiber cloth station 16 can be used for placing three different fiber cloths at a time and storing 12 different product parameters.
After the parameter setting is finished, performing routine detection on the machine, such as: pressure detection, mixing ratio of resin curing agent and the like, and if all are normal, the next work is carried out.
Selecting a certain station of the fiber cloth stations 16 and correspondingly selecting a certain mechanism of the fiber cloth pressing mechanism 17; and the length of the required product is input on the control surface, and the functions of the vacuum adsorption mechanism 21, the attached film cutting mechanism 14, the fiber cloth cutting mechanism 19 and the like are selected, namely the pre-selection function under the fiber cloth automatic mode.
After all preparation works are finished, starting a resin and curing agent pump, respectively pumping the resin and the curing agent from different barrels into a static mixing pipe in the resin mixing and spraying mechanism 15 by the resin and curing agent pump according to a fixed proportion, and fully mixing the resin and the curing agent in the static mixing pipe; starting the conveyor belt and the vacuum adsorption device, moving the conveyor belt leftwards, placing one end of the attached film 12 on the attached film coiled material supporting station 10 at the right end of the conveyor belt, adsorbing the attached film 12 on the upper surface of the conveyor belt by the vacuum adsorption device and moving leftwards along with the conveyor belt; when the adhesive film 12 moves to the lower part of the resin mixing and spraying mechanism 15, the mixture in the static mixing tube is just sprayed downwards along the glue spraying needle, and the slide block of the resin mixing and spraying mechanism 15 is relatively changed along with the conveyor belt while spraying, so that the sprayed mixture is longitudinally, vertically and uniformly covered on the adhesive film 12; when the resin mixing and spraying mechanism 15 works, the fiber cloth station driving motor 13 is started, the fiber cloth on the corresponding fiber cloth station 16 is conveyed downwards through the fiber cloth guide mechanism 18 according to the setting of one fiber cloth pressing mechanism 17, and the fiber cloth falls on the attachment film 12 which is fully coated with the mixture after passing through the fiber cloth guide mechanism 18 and moves leftwards along with the attachment film 12; when the adhesive film 12 and the fiber cloth pass through the fiber cloth soaking mechanism 20, the adhesive film and the fiber cloth are pressed by the pressing roller, when the distance between the soaked fiber cloth and the pressing roller reaches a set requirement, the adhesive film cutting mechanism 14 and the fiber cloth cutting mechanism 19 are sequentially started to cut off the adhesive film 12 and the fiber cloth, the resin mixing and spraying mechanism 15 is matched with the cut-off adhesive film 12 and the cut-off fiber cloth to stop spraying the mixture in time, the soaked fiber cloth is conveyed out from the left side of the conveyor belt, and all the mechanisms repeat the processes to continuously complete production.
Claims (5)
1. The utility model provides a full-automatic impregnator of wet preimpregnation material which characterized in that: the device comprises a main body frame (1), wherein an equipment-adjustable foundation bolt (9), a fiber cloth station (16), a fiber cloth pressing mechanism (17), a resin mixing and spraying mechanism (15), an attached film cutting mechanism (14), an attached film mechanism (2), a fiber cloth guiding mechanism (18), a fiber cloth cutting mechanism (19), a fiber cloth soaking mechanism (20), a vacuum adsorption mechanism (21) and a resin and curing agent pumping mechanism (25) are arranged on the main body frame (1); the fiber cloth station (16) comprises a fiber cloth roller which is rotationally connected with the main body frame (1), fiber cloth is wound on the outer side of the fiber cloth roller, and three fiber cloth stations (16) which have the same structure and are correspondingly arranged up and down are arranged on the main body frame (1); the fiber cloth pressing mechanism (17) comprises a lower pressing roller which is rotatably connected with the main body frame (1) through a bearing, an upper pressing roller is arranged at the opposite position of the upper part of the lower pressing roller, and three fiber cloth pressing mechanisms (17) which have the same structure and are correspondingly arranged up and down are arranged on the main body frame (1); the fiber cloth guide mechanism (18) comprises two bell mouths positioned at the upper part of the conveying belt; the fiber cloth cutting mechanism (19) comprises a longitudinal cylinder with a sliding block at the bottom and a pressing device during cutting, wherein a circular blade matched with the fiber cloth in position is arranged on the sliding block, and the circular blade longitudinally cuts the fiber cloth through the longitudinal movement of the cylinder; the resin mixing and spraying mechanism (15) comprises a longitudinally arranged cross sliding table and a transversely arranged sliding block, and a glue spraying needle is arranged on the cross sliding table; the attached film cutting mechanism (14) is provided with a blade vertical to the cut object, and the position of the blade is matched with the cut object; the film attaching mechanism (2) comprises an attaching film coiled material supporting station (10) wound with an attaching film (12); the prepreg conveying mechanism (22) comprises a conveying belt and a vacuum adsorption mechanism (21) arranged between the upper layer and the lower layer of the conveying belt; a resin and curing agent pumping mechanism (25) is arranged in the main body frame (1), and the resin and curing agent pumping mechanism (25) comprises a resin storage barrel (23) provided with a quick connector (24) and a curing agent storage barrel (11) provided with the quick connector (24); the device comprises a main body frame (1), a fiber cloth station driving motor (13) is arranged on the main body frame (1), a control system is arranged on the main body frame (1), and a resin and curing agent pumping mechanism (25), a prepreg conveying mechanism (22), a resin mixing and spraying mechanism (15), a fiber cloth soaking mechanism (20), an attached film cutting mechanism (14), a fiber cloth cutting mechanism (19), the fiber cloth station driving motor (13), a fiber cloth pressing mechanism (17) and a vacuum adsorption mechanism (21) are all electrically connected with the control system.
2. The full-automatic impregnator for wet prepregs according to claim 1, characterized in that: the fiber cloth station (16) is provided with a fiber cloth roller, two ends of the fiber cloth roller are erected on the upper part of the middle of two follow-up bearings which are rotatably connected with the main body frame (1) and are simultaneously contacted with the two follow-up bearings, the tops of opposite positions of two ends of the fiber cloth roller are contacted with a pressure lever, one end of the pressure lever is rotatably connected with the main body frame (1), the upper part of the pressure lever is provided with a pressure lever adjusting bolt connected with the main body frame (1), and the pressure lever adjusting bolt is contacted with the top of the pressure lever;
the fiber cloth pressing mechanism (17) comprises an upper pressing roller, adjusting rods rotatably connected with the main body frame (1) are arranged at the left end and the right end of the upper pressing roller, the two ends of the upper pressing roller are rotatably connected with the adjusting rods, an adjusting rod cylinder matched with the adjusting rods is arranged at the upper part of the adjusting rods, the adjusting rod cylinder pushes the adjusting rods to rotate, gaps are formed between the lower pressing roller and the upper pressing roller, the size of the gaps is adjusted according to the thickness of fiber cloth at a corresponding station, and the gaps between the lower pressing roller and the upper pressing roller are adjusted through the adjusting rod cylinder;
the main body frame (1) is provided with a fiber cloth guide mechanism (18), the fiber cloth guide mechanism (18) comprises a plurality of iron plates which play a role in guiding fiber cloth, the positions of the iron plates are mutually matched, the iron plates are positioned at a fiber cloth station (16) and the lower part of a fiber cloth pressing mechanism (17), and guide plates made of thin iron plates are arranged between the bell mouth and the fiber cloth pressing mechanism (17) and between the fiber cloth pressing mechanism (17) and the fiber cloth station (16);
a resin mixing and spraying mechanism (15) comprising a cross sliding table is arranged on the main body frame (1), a sliding block is arranged on the cross sliding table and moves in two directions in the stroke of the cross sliding table, a static mixing pipe provided with a curing agent quick connector (24) and a resin quick connector (24) is fixed on the sliding block, a glue spraying needle is arranged at the lower part of the static mixing pipe, and a conveying belt with an adhesive film (12) is adsorbed on the lower part of the glue spraying needle corresponding to the top surface;
an adhesive film cutting mechanism (14) is arranged on the main body frame (1), the adhesive film cutting mechanism (14) comprises a longitudinal cylinder with a sliding block at the bottom, a blade is arranged on the sliding block, the cylinder and an upper clamping sheet and a lower clamping sheet are arranged on the sliding block, the positions of the upper clamping sheet and the lower clamping sheet are matched with a cut object, a gap is arranged between the upper clamping sheet and the lower clamping sheet, and the gap between the upper clamping sheet and the lower clamping sheet is matched with the thickness of the adhesive film (12);
the main body frame (1) is provided with an attached film mechanism (2) comprising an attached film coiled material supporting station (10), and the structure of the attached film coiled material supporting station (10) is similar to that of the fiber cloth station (16); the main body frame (1) is provided with a fiber cloth infiltration mechanism (20), the fiber cloth infiltration mechanism (20) comprises a rotating shaft adjusting rod which is longitudinally arranged, the rotating shaft adjusting rod is rotationally connected with the main body frame (1), a vertical cylinder is arranged at the front part of the main body frame (1) in a relative position, the front end of the rotating shaft adjusting rod is controlled to be connected with the vertical cylinder on the main body frame (1) through a cross rod, the cross rod is rotationally connected with the rotating shaft adjusting rod, the cross rod is rotationally connected with a cylinder push rod, the rotating shaft adjusting rod rotates in a certain angle through the cylinder, a rotating shaft and an infiltration mechanism fixing frame are fixed at the rear part of the rotating shaft adjusting rod, the rotating shaft adjusting rod drives the infiltration mechanism fixing frame to rotate, the top part of the infiltration mechanism fixing frame is fixed with two horn mouths, a longitudinally arranged pressing roller is rotationally arranged at the left, thereby adjusting the gap between the pressing roller and the upper surface of the conveying belt;
the main body frame (1) is provided with a prepreg conveying mechanism (22), a plurality of through holes are formed in a belt of the conveying belt, and the vacuum adsorption mechanism (21) sucks air from the upper part of the conveying belt to adsorb the fiber cloth and the attachment film (12) on the upper surface of the conveying belt;
be equipped with resin and curing agent pumping mechanism (25) on main body frame (1), quick-operation joint (24) intercommunication resin and curing agent pump (27), resin and curing agent pressure sensor (26), curing agent storage bucket, resin storage bucket link to each other with curing agent quick-operation joint (24) and resin quick-operation joint (24) respectively, and resin and curing agent pump (27) are including the motor of drive resin and curing agent pump (27).
3. The full-automatic impregnator for wet prepregs according to claim 1, characterized in that: one fiber cloth station (16) corresponds to one fiber cloth pressing mechanism (17).
4. The full-automatic impregnator for wet prepregs according to claim 1, characterized in that: the fiber cloth station (16), the fiber cloth pressing mechanism (17) and the guide mechanism are longitudinally arranged, the conveyor belt is transversely arranged, and the fiber cloth and the attached film (12) move leftwards along with the conveyor belt.
5. The full-automatic impregnator for wet prepregs according to claim 1, characterized in that: the upper part of the conveying belt is provided with a fiber cloth soaking mechanism (20), a fiber cloth cutting mechanism (19), a resin mixing and spraying mechanism (15) and an attached film cutting mechanism (14) in sequence at opposite positions, and the attached film mechanism (2) is positioned at the lower part of the prepreg conveying mechanism (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921532569.7U CN210940048U (en) | 2019-09-16 | 2019-09-16 | Full-automatic impregnator of wet preimpregnation material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921532569.7U CN210940048U (en) | 2019-09-16 | 2019-09-16 | Full-automatic impregnator of wet preimpregnation material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210940048U true CN210940048U (en) | 2020-07-07 |
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ID=71394911
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921532569.7U Withdrawn - After Issue CN210940048U (en) | 2019-09-16 | 2019-09-16 | Full-automatic impregnator of wet preimpregnation material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210940048U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110549515A (en) * | 2019-09-16 | 2019-12-10 | 河南本杰科技有限公司 | Full-automatic impregnator of wet preimpregnation material |
-
2019
- 2019-09-16 CN CN201921532569.7U patent/CN210940048U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110549515A (en) * | 2019-09-16 | 2019-12-10 | 河南本杰科技有限公司 | Full-automatic impregnator of wet preimpregnation material |
| CN110549515B (en) * | 2019-09-16 | 2024-05-03 | 河南本杰科技有限公司 | Full-automatic dipping machine for wet prepreg |
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