CN114042583A - Automatic color steel tile forming and processing machine and process - Google Patents
Automatic color steel tile forming and processing machine and process Download PDFInfo
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- CN114042583A CN114042583A CN202111298993.1A CN202111298993A CN114042583A CN 114042583 A CN114042583 A CN 114042583A CN 202111298993 A CN202111298993 A CN 202111298993A CN 114042583 A CN114042583 A CN 114042583A
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- color steel
- protective cover
- plate
- spraying
- rotating shaft
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
- B05B16/95—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth the objects or other work to be sprayed lying on, or being held above the conveying means, i.e. not hanging from the conveying means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
- B05B9/0409—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material the pumps being driven by a hydraulic or a pneumatic fluid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to the field of spice processing, and discloses an automatic forming processing machine and a forming processing technology for color steel tiles, which comprise a bottom column, wherein a limiting plate with a groove is welded above the outer wall of the bottom column, a conveying platform is arranged on one side of the limiting plate, a substrate plate of the color steel tiles can be placed on a conveying belt for conveying through the use of a spraying mechanism and a drying mechanism, a water pump is started when the substrate plate passes through a first protective cover, the water pump can pump liquid in a coating box and then convey the liquid into a spraying pipe in a first protective cover, due to the arrangement of a spraying opening, the surface of the substrate plate of the color steel tiles can be sprayed, after the spraying, the surface coating of the substrate plate of the color steel tiles can be evenly leveled by utilizing the characteristics of a brush when the substrate plate passes through the brush, then when the inside of the drying mechanism is dried, the inside of a second protective cover is heated by using an electric heating pipe, because be provided with multiunit electric heating pipe, so can dry to the coating fast.
Description
Technical Field
The invention belongs to the field of color steel tile processing, and particularly relates to an automatic color steel tile forming processing machine and a forming processing technology.
Background
Color steel tile, also known as: the color profiling tile is produced by rolling and cold-bending color coated steel plate into various wave patterns.
The composite material is suitable for roof, wall and inner and outer wall decoration of industrial and civil buildings, warehouses, special buildings and large-span steel structure houses, has the characteristics of light weight, high strength, rich color, convenient and quick construction, earthquake resistance, fire resistance, rain resistance, long service life, maintenance-free property and the like, and is widely popularized and applied.
And to various steel tile itself, various steel tile needs all be after the pressfitting shaping, just facilitate the use more, but various steel tile is because the face needs the japanning when itself makes, still need wait for after the japanning in addition and air-dry just can carry out machine-shaping, and various steel tile weight itself is heavier, at the in-process of making a round trip, extravagant manual work and manpower very much.
However, after various steel tile machine-shaping, the various steel tile of whole section is inconvenient to be transported and assemble, and the effect of using of influence that can be very big all needs to cut and uses after, but at the in-process of cutting, the easy structure destruction with the various steel tile of shaping already, causes the condition that the cutting department is flattened to appear, is unfavorable for the use of various steel tile very much.
Disclosure of Invention
In order to solve the problems in the background technology, the invention provides an automatic forming processing machine for color steel tiles, which comprises a bottom column,
a limiting plate with a groove is welded above the outer wall of the bottom column, a conveying table is arranged on one side of the limiting plate, a spraying mechanism is fixedly mounted above the outer wall of the conveying table, a first driving motor is fixedly mounted on one side of the spraying mechanism, the output end of the first driving motor is connected with a connecting shaft, a first gear shaft is fixedly connected to one end of the connecting shaft, a conveying belt is sleeved on the surface of the first gear shaft, a drying mechanism parallel to the spraying mechanism is arranged on one side of the spraying mechanism, a transfer table is arranged on one side of the drying mechanism, a compression bar is connected to the inner side of the transfer table in a threaded manner, positioning plates are welded on two sides of the inner wall of the transfer table, a forming mechanism is arranged on one side of the forming mechanism, a cutting mechanism is arranged on one side of the cutting mechanism, a collecting box is welded on one side of the cutting mechanism, and fixing grooves are formed on two sides of the surface of the collecting box, a movable plate is arranged at one end of the fixed groove;
the bottom column is provided with a plurality of groups, one side of the conveying platform is provided with two groups of first driving motors, and the conveying belt is driven by the first driving motors to convey materials below the spraying mechanism and the drying mechanism;
a transfer table is arranged above the bottom column, the transfer table and the conveyor belt are arranged in parallel, two ends of the transfer table are respectively attached to the drying mechanism and the forming mechanism, a certain space is reserved between the pressure rod and the transfer table, and the width between the positioning plates at two sides is matched with the width of the color steel tile;
a forming mechanism is arranged above the supporting column, and the forming mechanism and the cutting mechanism are distributed in parallel;
the fixed grooves are distributed on the surface of the collecting box at equal intervals, and the sizes of the fixed grooves are matched with those of the movable plate.
Further, spraying mechanism includes first protective cover, water pump, inlet tube, scribbles workbin, guardrail, outlet pipe, spraying pipe, nozzle, recess board, connecting plate and brush, the top welding of carrying the platform has first protective cover, the fixed surface of first protective cover installs the water pump, the one end of water pump is provided with the inlet tube, the one end of inlet tube is connected with scribbles the workbin, scribble workbin fixed mounting at the guardrail inboardly, guardrail threaded connection is on a first protective cover side surface, the other end of water pump is provided with the outlet pipe, the one end of outlet pipe is connected with the spraying pipe, the nozzle has been seted up to the surface under the spraying pipe, the inner wall both sides threaded connection of first protective cover has the recess board, one side threaded connection of recess board has the connecting plate, one side bonding of connecting plate has the brush.
Further, the outlet pipe runs through the surface of first protective cover, the spraying pipe is installed inside first protective cover, the brush sets up the one side at the spraying pipe, the height and the spraying thickness of brush are corresponding.
Furthermore, the conveyer belt constitutes rotary mechanism through first gear shaft and connecting axle and first driving motor, the conveyer belt is provided with two sets ofly.
Further, stoving mechanism includes second protective cover, battery, control panel and electric heating pipe, the welding of the outer wall top of carrying the platform has the second protective cover, the fixed surface of second protective cover installs the battery, outer wall one side fixed mounting of second protective cover has control panel, the inner wall both sides fixed mounting of second protective cover has electric heating pipe.
Furthermore, the electric heating pipes are electrically connected with the control panel through the storage battery, and a plurality of groups of the electric heating pipes are arranged in parallel.
Further, forming mechanism includes fixed plate, second driving motor, second gear axle, hold-in range, first pivot, first lug, second pivot and concave piece, the skin weld of foundation has two sets of fixed plates, one side of fixed plate is provided with second driving motor, second driving motor's output is connected with second gear axle, the outer wall cover of second gear axle is equipped with the hold-in range, the one end of second gear axle is connected with first pivot, the surface of first pivot is provided with first lug, the top parallel arrangement of first pivot has the second pivot, the surface of second pivot is provided with the concave piece.
Furthermore, the second driving motors are distributed in two groups in parallel, the second gear shafts are provided with a plurality of groups, the plurality of groups of second gear shafts are connected through synchronous belts, the two groups of second driving motors are respectively connected with a first rotating shaft and a second rotating shaft, and the two groups of second driving motors rotate in opposite directions.
Further, the cutting mechanism comprises a supporting plate, a hydraulic cylinder, a piston rod, a cutting knife, a groove, a pressure-bearing platform and a second convex block, the supporting plate is arranged on one side of the bottom column, the hydraulic cylinder is connected to the upper portion of the supporting plate in a threaded mode, the piston rod is arranged at the output end of the hydraulic cylinder, the cutting knife is connected to one end of the piston rod in a threaded mode, the groove is formed in the surface of the cutting knife, the pressure-bearing platform is arranged below the groove, and the second convex block is arranged on the surface of the pressure-bearing platform; the size of the groove is matched with that of the concave block, and the size of the second bump is matched with that of the first bump.
A forming and processing technology of an automatic forming and processing machine for color steel tiles comprises the following steps: the method comprises the following specific steps:
the method comprises the following steps: after the surface of a base material steel plate processed by color steel tiles is cleaned, the base material steel plate is placed into a groove in a limiting plate, the base material steel plate is pushed onto a conveying belt, one end of the conveying belt is pushed to enable the conveying belt to drive the base material steel plate to convey, then coating needing to be sprayed is filled into a coating box, when the base material steel plate is conveyed to the position below a first protective cover, a water pump is opened to convey the coating to spray the surface of the base material steel plate through a spraying opening, then when the sprayed base material steel plate is conveyed out, the coating is leveled by a brush, and the height of the brush is set according to the actual thickness of the coating;
step two: the sprayed surface coating of the base material steel plate needs to be quickly dried, at the moment, the base material steel plate can be conveyed to a second section of conveying belt from a first section of conveying belt after being sprayed, a second protective cover is arranged above the second section of conveying belt, one surface, facing the conveying belt, of the second protective cover is provided with an electric heating pipe, when the base material steel plate with the surface coating not dried is conveyed, the control panel is used for adjusting the temperature released by the electric heating pipe, and the coating on the surface of the base material steel plate is quickly dried by utilizing a high-temperature baking principle;
step three: the dried base steel plate is conveyed to a transfer table, then is corrected once again through positioning plates on two sides of the transfer table, and then enters a forming section;
step four: when the sprayed base steel plate enters between the first rotating shaft and the second rotating shaft through the transfer table, the first rotating shaft and the second rotating shaft rotate in opposite directions to provide a transmission force in a forming stage, the base steel plate is pressed and formed by the first protruding block on the first rotating shaft and the concave block on the second rotating shaft to form a concave-convex structure of the color steel tile, and the formed color steel tile is continuously conveyed through the plurality of first rotating shafts and the plurality of second rotating shafts;
step five: when the color steel tile is conveyed to the pressure-bearing platform, the hydraulic cylinder is arranged to drive the cutting knife to reciprocate up and down to cut the color steel tile to a required size;
step six: and finally, the cut color steel tiles can fall into a collecting box, the movable plate is inserted to separate the color steel tiles, the color steel tiles are prevented from falling off, and after a certain degree of collection, the movable plate can be taken away to take away the processed color steel.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, the base material plate of the color steel tile can be placed on the conveyor belt for conveying through the use of the spraying mechanism and the drying mechanism, the water pump is started when the base material plate passes through the first protective cover, the water pump can pump the liquid in the coating box and then convey the liquid into the spraying pipe in the first protective cover, the surface of the conveyed color steel tile base material plate can be uniformly sprayed like a water curtain due to the arrangement of the spraying opening, after the spraying, the surface coating of the color steel tile base material plate can be uniformly leveled by utilizing the characteristics of the brush when the base material plate passes through the brush, then the interior of the second protective cover is heated by using the electric heating pipe when the drying mechanism is carried out, and because a plurality of groups of electric heating pipes are arranged, the coating can be rapidly dried, the subsequent forming is convenient, and the forming and the spraying are integrally used, time and labor are saved.
2. According to the color steel tile cutting machine, through the use of the cutting mechanism, after the color steel tile is pressed and molded by the molding mechanism, the color steel tile is conveyed to the pressure-bearing platform, then the piston rod at one end of the hydraulic cylinder drives the cutting knife to cut back and forth, the required length can be cut according to the requirement, and meanwhile, the groove and the second bump can be abutted to the concave-convex part of the color steel tile, so that the color steel tile cannot be flattened during cutting, and unnecessary loss is effectively avoided.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic view of the spraying mechanism of the present invention;
FIG. 4 is a schematic view of the spray tube and nozzle configuration of the present invention;
FIG. 5 is an exploded view of a portion of the present invention;
FIG. 6 is a schematic structural diagram of a drying mechanism according to the present invention;
FIG. 7 is a schematic structural view of the transfer table, the compression bar and the positioning plate of the present invention;
FIG. 8 is a schematic structural view of a forming mechanism of the present invention;
fig. 9 is a schematic structural diagram of the cutting mechanism of the present invention.
In the figure: 1. a bottom pillar; 2. a limiting plate; 3. a conveying table; 4. a spraying mechanism; 401. a first protective cover; 402. a water pump; 403. a water inlet pipe; 404. a paint tank; 405. a guardrail; 406. a water outlet pipe; 407. a spray pipe; 408. a spray opening; 409. a groove plate; 410. a connecting plate; 411. a brush; 5. a first drive motor; 6. a connecting shaft; 7. a first gear shaft; 8. a conveyor belt; 9. a drying mechanism; 901. a second protective cover; 902. a storage battery; 903. a control panel; 904. an electric heating tube; 10. a transfer table; 11. a pressure lever; 12. positioning a plate; 13. a molding mechanism; 1301. a fixing plate; 1302. a second drive motor; 1303. a second gear shaft; 1304. a synchronous belt; 1305. a first rotating shaft; 1306. a first bump; 1307. a second rotating shaft; 1308. a concave block; 14. a cutting mechanism; 1401. a support plate; 1402. a hydraulic cylinder; 1403. a piston rod; 1404. cutting knife; 1405. a groove; 1406. a pressure-bearing platform; 1407. a second bump; 15. a collection box; 16. fixing grooves; 17. a movable plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the idle place of the device, all the electric devices and the drivers matched with the electric devices are arranged, and all the driving parts, which refer to the power element, the electric devices and the adaptive power supply, are connected through the conducting wires by the person skilled in the art, and specific connecting means refer to the following expressions that the electric connection is completed among the electric devices in sequence, and the detailed connecting means are well known in the art.
The first embodiment is as follows:
the automatic forming and processing machine for color steel tiles, as shown in fig. 1-9, comprises a bottom column 1,
on one hand: a limiting plate 2 is fixedly arranged above the bottom column 1, which can help a color steel tile substrate to be placed on the conveyor belt 8 through a clamping groove on the limiting plate 2, so that the situation that the color steel tile substrate is placed obliquely can be avoided, as shown in fig. 1, a conveying table 3 is arranged through the bottom column 1, a spraying mechanism 4 and a drying mechanism 9 can be arranged on the conveying table 3, meanwhile, a connecting shaft 6 can be driven to rotate by a first driving motor 5 at the inner side of the conveying table 3, so that the first gear shaft 7 can drive the conveyor belt 8 to rotate, two groups of conveyor belts 8 can be used by matching with the spraying mechanism 4 and the drying mechanism 9, the specific structure is shown in fig. 5, the color steel tile after being sprayed and dried is conveyed out through the conveyor belt 8, the color steel tile can be prevented from tilting through the lower part of a pressure rod 11, and meanwhile, a positioning plate 12 on the middle turntable 10 can well limit the color steel tile, as shown in fig. 7, the color steel tile is kept to enter the forming mechanism 13 in a straight line, and the color steel tile after forming can be cut and formed by the cutting mechanism 14 and collected by the collection box 15;
on the other hand, the movable plate 17 can be replaced by the fixed grooves 16 at different positions, so that relative fixation can be conveniently performed according to different cutting sizes, and meanwhile, the movable plate 17 can be taken down at any time, so that the color steel tiles can be conveniently collected and the use is very convenient;
in addition to the above, the spraying mechanism 4 is as shown in fig. 3 and 4, the spraying mechanism 4 includes a first protective cover 401, a water pump 402, a water inlet pipe 403, a paint tank 404, a guardrail 405, a water outlet pipe 406, a spraying pipe 407, a spraying opening 408, a groove plate 409, a connecting plate 410 and a brush 411, the first protective cover 401 is welded above the conveying platform 3, the water pump 402 is fixedly installed on the surface of the first protective cover 401, the water inlet pipe 403 is arranged at one end of the water pump 402, the paint tank 404 is connected to one end of the water inlet pipe 403, the paint tank 404 is fixedly installed inside the guardrail 405, the guardrail 405 is screwed on one side surface of the first protective cover 401, the water outlet pipe 406 is arranged at the other end of the water pump 402, the spraying pipe 407 is connected to one end of the water outlet pipe 406, the spraying opening 408 is arranged on the surface right below the spraying pipe 407, the groove plates 409 are screwed on both sides of the inner wall of the first protective cover 401, the connecting plate 409 is screwed with the connecting plate 410, one side of the connecting plate 410 is adhered with a brush 411, the water pump 402 can convey the paint in the paint tank 404 to the water outlet pipe 406 at the other end through the water inlet pipe 403, meanwhile, the water outlet pipe 406 conveys the paint into the spraying pipe 407, the spraying port 408 sprays the surface paint, and the conveyor belt 8 conveys the paint, and when the paint passes through the brush 411, the brush 411 can effectively wipe the paint on the surface of the color steel plate flat.
In order to prevent the front-rear order between the spray tube 407 and the brush 411 from being reversed, as shown in fig. 3, the water outlet pipe 406 penetrates the surface of the first protective cover 401, the spray tube 407 is installed inside the first protective cover 401, the brush 411 is disposed at one side of the spray tube 407, and the height of the brush 411 corresponds to the spray thickness.
First driving motor 5, connecting axle 6, first gear shaft 7 and conveyer belt 8 are shown in fig. 5, and conveyer belt 8 constitutes rotary mechanism through first gear shaft 7 and connecting axle 6 and first driving motor 5, and conveyer belt 8 is provided with two sets ofly, and two sets of conveyer belts 8 can be effectual carry various steel tile from the spraying end to the stoving section, then carry away.
As shown in fig. 6, the drying mechanism 9 includes a second protective cover 901, a storage battery 902, a control panel 903 and an electric heating pipe 904, the second protective cover 901 is welded on the upper portion of the outer wall of the conveying table 3, the storage battery 902 is fixedly mounted on the surface of the second protective cover 901, the control panel 903 is fixedly mounted on one side of the outer wall of the second protective cover 901, the electric heating pipe 904 is fixedly mounted on two sides of the inner wall of the second protective cover 901, the temperature of the electric heating pipe 904 is controlled by controlling the storage battery 902 through the control panel 903, and the proper temperature can be adjusted to ensure sufficient drying of the color steel tiles.
As shown in fig. 6, the electric heating pipes 904 are electrically connected to the control panel 903 through the storage battery 902, a plurality of groups of electric heating pipes 904 are arranged in parallel, and a heating space is formed by the plurality of groups of electric heating pipes 904, so that the surface drying of the color steel tile can be accelerated.
As shown in fig. 8, the forming mechanism 13 includes a fixing plate 1301, a second driving motor 1302, a second gear shaft 1303, a synchronous belt 1304, a first rotating shaft 1305, a first protrusion 1306, a second rotating shaft 1307 and a concave block 1308, two groups of fixing plates 1301 are welded on the surface of the base pillar 1, the second driving motor 1302 is disposed on one side of the fixing plate 1301, the second gear shaft 1303 is connected to the output end of the second driving motor 1302, the synchronous belt 1304 is sleeved on the outer wall of the second gear shaft 1303, the first rotating shaft 1305 is connected to one end of the second gear shaft 1303, the first protrusion 1306 is disposed on the surface of the first rotating shaft 1305, the second rotating shaft 1307 is disposed above the first rotating shaft 1305 in parallel, the concave block 1308 is disposed on the surface of the second rotating shaft 1307, when the color tile passes through the positioning plate 12 on the middle rotating table 10 after drying, the color tile can enter between the first rotating shaft 1305 and the second rotating shaft 1307, two groups of second driving motors 1302 drive the plurality of first rotating shafts 1305 and second rotating shafts 1307 to rotate in opposite directions, the color steel tile can be transmitted, and meanwhile, the concave blocks 1308 on the first rotating shaft 1306 and the second rotating shaft 1307 on the first rotating shaft 1305 can enable the color steel tile to be in a concave-convex structure at the pressing position, so that the color steel tile is finally molded.
As shown in fig. 8, two groups of second driving motors 1302 are distributed in parallel, a plurality of groups of second gear shafts 1303 are provided, the plurality of groups of second gear shafts 1303 are connected by synchronous belts 1304, the two groups of second driving motors 1302 are respectively connected with a first rotating shaft 1305 and a second rotating shaft 1307, the two groups of second driving motors 1302 rotate in opposite directions, the plurality of first rotating shafts 1305 and the second rotating shafts 1307 can be connected by the second gear shafts 1303 and the synchronous belts 1304, and the process of integral forming and conveying can be completed only by using the two groups of second driving motors 1302.
The cutting mechanism 14 is shown as 9, the cutting mechanism 14 includes a supporting plate 1401, a hydraulic cylinder 1402, a piston rod 1403, a cutting knife 1404, a groove 1405, a pressure-bearing platform 1406 and a second bump 1407, the supporting plate 1401 is arranged on one side of the bottom pillar 1, the hydraulic cylinder 1402 is connected with the upper portion of the supporting plate 1401 in a threaded manner, the piston rod 1403 is arranged at the output end of the hydraulic cylinder 1402, the cutting knife 1404 is connected with one end of the piston rod 1403 in a threaded manner, the groove 1405 is arranged on the surface of the cutting knife 1404, the pressure-bearing platform 1406 is arranged below the groove 1405, the second bump 1407 is arranged on the surface of the pressure-bearing platform 1406, the color steel tile is conveyed to the pressure-bearing platform 1406 after being pressed and molded by the molding mechanism 13, the piston rod 1403 at one end of the hydraulic cylinder 1402 drives the cutting knife 1404 to cut to a required length as required, and the groove 1405 and the second bump 1407 can be abutted against the concave-convex portions of the color steel tile, so as to ensure that when cutting, the color steel tile can not be pressed flat, and unnecessary loss can be effectively avoided.
As shown in fig. 1 and 9, the size of the groove 1405 is matched with the size of the concave block 1308, the size of the second protrusion 1407 is matched with the size of the first protrusion 1306, and the sizes of the groove 1405 and the concave block 1308 are matched, so that the concave-convex structure of the color steel plate can be ensured not to be influenced when the color steel plate is cut.
A forming and processing technology of an automatic forming and processing machine for color steel tiles comprises the following steps: the method comprises the following specific steps:
the method comprises the following steps: after the surface of a base steel plate processed by color steel tiles is cleaned, the base steel plate is placed into a groove in a limiting plate 2, the base steel plate is pushed onto a conveyor belt 8, one end of the distance is pushed, the conveyor belt 8 can drive the base steel plate to be conveyed, then coating needing to be sprayed is filled in a coating box 404, when the base steel plate is conveyed to the position below a first protective cover 401, a water pump 402 is opened to convey the coating to spray the surface of the base steel plate through a spraying opening 408, then when the sprayed base steel plate is conveyed out, the coating is smoothed by a brush 411, and the height of the brush 411 is set according to the actual thickness of the coating;
step two: the sprayed coating on the surface of the base material steel plate needs to be quickly dried, at the moment, after the spraying of the base material steel plate is finished, the base material steel plate can be conveyed to a second section of conveyor belt 8 from a first section of conveyor belt 8, a second protective cover 901 is arranged above the second section of conveyor belt 8, an electric heating pipe 904 is arranged on one surface, facing the conveyor belt 8, of the second protective cover 901, when the base material steel plate with the dried coating on the surface is conveyed, the temperature released by the electric heating pipe 904 is adjusted by using a control panel 903, and the coating on the surface of the base material steel plate is quickly dried by using a high-temperature baking principle;
step three: the dried base steel plate is conveyed to a transfer table 10, then is corrected again through positioning plates 12 on two sides of the transfer table 10, and then enters a forming section;
step four: when the sprayed base steel plate enters between the first rotating shaft 1305 and the second rotating shaft 1307 through the transfer table 10, the first rotating shaft 1305 and the second rotating shaft 1307 rotate in opposite directions to provide a transmission force in a forming stage, the base steel plate is pressed and formed by the first bump 1306 on the first rotating shaft 1305 and the concave block 1308 on the second rotating shaft 1307 to form a concave-convex structure of the color steel tile, and the formed color steel tile is continuously conveyed through the plurality of first rotating shafts 1305 and the plurality of second rotating shafts 1307;
step five: when the color steel tile is conveyed to the pressure-bearing platform 1406, the hydraulic cylinder 1402 is arranged to drive the cutting knife 1404 to reciprocate up and down to cut the color steel tile to a required size;
step six: finally, the cut color steel tiles fall into the collecting box 15, the movable plate 17 is inserted to separate the color steel tiles, the color steel tiles are prevented from falling off, and after the color steel tiles are collected to a certain degree, the movable plate 17 can be taken away to take away the processed color steel tiles.
The working principle of the invention is as follows:
referring to the drawings of the specification 1-9: turning on a first driving motor 5, enabling the first driving motor 5 to drive a conveyor belt 8 to rotate, conveying the base steel plate of the color steel tile through the conveyor belt 8, then turning on a water pump 402, connecting a coating tank 404 and a spraying pipe 407 through a water inlet pipe 403 and a water outlet pipe 406, enabling the coating to be capable of spraying the surface of the base steel plate of the color steel tile through a spraying opening 408, then turning on an electric heating pipe 904, drying the surface of the base steel plate of the color steel tile after being sprayed, then conveying the dried base steel plate onto a transfer table 10 for correction, then continuously conveying the base steel plate between a first rotating shaft 1305 and a second rotating shaft 1307, turning on a second driving motor 1302, enabling two groups of second driving motors 1302 to simultaneously drive a plurality of first rotating shafts 1305 and second rotating shafts 1307 to rotate in opposite directions, and when the base steel plate is communicated with the first rotating shaft 1305 and the second rotating shafts 1307, the base steel plate is extruded and formed by a first convex block 1306 and a concave block 1308, form various steel tile structure, then fashioned various steel tile can convey on the pressure-bearing platform 1406, next open pneumatic cylinder 1402, make piston rod 1403 on the pneumatic cylinder 1402 drive and cut sword 1404 and carry out reciprocating motion from top to bottom, cut various steel tile, the various steel tile that cuts at last can get into in the collecting box 15.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a various steel tile automated molding processing machinery, includes sill pillar (1), its characterized in that:
the outer wall top welding of foundation pillar (1) has limiting plate (2) with groove, one side of limiting plate (2) is provided with carries platform (3), the outer wall top fixed mounting who carries platform (3) has spraying mechanism (4), one side fixed mounting of spraying mechanism (4) has first driving motor (5), the output of first driving motor (5) is connected with connecting axle (6), the one end fixedly connected with first gear shaft (7) of connecting axle (6), the surface cover of first gear shaft (7) is equipped with conveyer belt (8), one side of spraying mechanism (4) is provided with stoving mechanism (9) parallel with it, one side of stoving mechanism (9) is provided with transfer table (10), the inboard threaded connection of transfer table (10) has depression bar (11), locating plate (12) have all been welded to the inner wall both sides of transfer table (10), a forming mechanism (13) is arranged on one side of the transfer table (10), a cutting mechanism (14) is arranged on one side of the forming mechanism (13), a collecting box (15) is welded on one side of the cutting mechanism (14), fixing grooves (16) are formed in two sides of the surface of the collecting box (15), and a movable plate (17) is arranged at one end of each fixing groove (16);
the bottom column (1) is provided with a plurality of groups, one side of the conveying platform (3) is provided with two groups of first driving motors (5), and the conveying belt (8) is driven by the first driving motors (5) to convey materials below the spraying mechanism (4) and the drying mechanism (9);
a transfer table (10) is arranged above the bottom column (1), the transfer table (10) and the conveyor belt (8) are arranged in parallel, two ends of the transfer table (10) are respectively attached to a drying mechanism (9) and a forming mechanism (13), a certain space is reserved between the pressure lever (11) and the transfer table (10), and the width between the positioning plates (12) on two sides is matched with the width of the color steel tile;
a forming mechanism (13) is arranged above the strut (1), and the forming mechanism (13) and the cutting mechanism (14) are distributed in parallel;
the fixed grooves (16) are distributed on the surface of the collecting box (15) at equal intervals, and the size of the fixed grooves (16) is matched with that of the movable plate (17).
2. The automatic forming and processing machine for color steel tiles as claimed in claim 1, characterized in that: the spraying mechanism (4) comprises a first protective cover (401), a water pump (402), a water inlet pipe (403), a paint box (404), a guardrail (405), a water outlet pipe (406), a spraying pipe (407), a spraying opening (408), a groove plate (409), a connecting plate (410) and a brush (411), wherein the first protective cover (401) is welded above the conveying table (3), the water pump (402) is fixedly installed on the surface of the first protective cover (401), the water inlet pipe (403) is arranged at one end of the water pump (402), the paint box (404) is connected at one end of the water inlet pipe (403), the paint box (404) is fixedly installed on the inner side of the guardrail (405), the guardrail (405) is in threaded connection with one side surface of the first protective cover (401), the water outlet pipe (406) is arranged at the other end of the water pump (402), and the spraying pipe (407) is connected at one end of the water outlet pipe (406), spray opening (408) have been seted up to the surface under spray tube (407), the inner wall both sides threaded connection of first protective cover (401) has recess board (409), one side threaded connection of recess board (409) has connecting plate (410), one side of connecting plate (410) bonds there is brush (411).
3. The automatic forming and processing machine for color steel tiles as claimed in claim 2, characterized in that: the water outlet pipe (406) penetrates through the surface of the first protective cover (401), the spraying pipe (407) is installed inside the first protective cover (401), the brush (411) is arranged on one side of the spraying pipe (407), and the height of the brush (411) corresponds to the spraying thickness.
4. The automatic forming and processing machine for color steel tiles as claimed in claim 1, characterized in that: the conveying belt (8) and the first driving motor (5) form a rotating mechanism through the first gear shaft (7) and the connecting shaft (6), and the conveying belt (8) is provided with two groups.
5. The automatic forming and processing machine for color steel tiles as claimed in claim 1, characterized in that: the drying mechanism (9) comprises a second protective cover (901), a storage battery (902), a control panel (903) and an electric heating pipe (904), the second protective cover (901) is welded to the upper portion of the outer wall of the conveying table (3), the storage battery (902) is fixedly mounted on the surface of the second protective cover (901), the control panel (903) is fixedly mounted on one side of the outer wall of the second protective cover (901), and the electric heating pipe (904) is fixedly mounted on two sides of the inner wall of the second protective cover (901).
6. The automatic forming and processing machine for color steel tiles as claimed in claim 5, characterized in that: the electric heating pipe (904) is electrically connected with the control panel (903) through the storage battery (902), and a plurality of groups of electric heating pipes (904) are arranged in parallel.
7. The automatic forming and processing machine for color steel tiles as claimed in claim 1, characterized in that: the molding mechanism (13) comprises a fixing plate (1301), a second driving motor (1302), a second gear shaft (1303), a synchronous belt (1304), a first rotating shaft (1305), a first convex block (1306), a second rotating shaft (1307) and a concave block (1308), two groups of fixing plates (1301) are welded on the surface of the bottom column (1), a second driving motor (1302) is arranged on one side of each fixing plate (1301), the output end of the second driving motor (1302) is connected with a second gear shaft (1303), a synchronous belt (1304) is sleeved on the outer wall of the second gear shaft (1303), one end of the second gear shaft (1303) is connected with a first rotating shaft (1305), the surface of the first rotating shaft (1305) is provided with a first convex block (1306), a second rotating shaft (1307) is arranged above the first rotating shaft (1305) in parallel, and the surface of the second rotating shaft (1307) is provided with a concave block (1308).
8. The automatic forming and processing machine for color steel tiles as claimed in claim 7, characterized in that: the two groups of second driving motors (1302) are distributed in parallel, a plurality of groups of second gear shafts (1303) are arranged, the plurality of groups of second gear shafts (1303) are connected through synchronous belts (1304), the two groups of second driving motors (1302) are respectively connected with a first rotating shaft (1305) and a second rotating shaft (1307), and the two groups of second driving motors (1302) rotate in opposite directions.
9. The automatic forming and processing machine for color steel tiles as claimed in claim 1, characterized in that: the cutting mechanism (14) comprises a supporting plate (1401), a hydraulic cylinder (1402), a piston rod (1403), a cutting knife (1404), a groove (1405), a pressure bearing platform (1406) and a second bump (1407), wherein the supporting plate (1401) is arranged on one side of the bottom pillar (1), the hydraulic cylinder (1402) is in threaded connection with the upper portion of the supporting plate (1401), the piston rod (1403) is arranged at the output end of the hydraulic cylinder (1402), the cutting knife (1404) is in threaded connection with one end of the piston rod (1403), the groove (1405) is formed in the surface of the cutting knife (1404), the pressure bearing platform (1406) is arranged below the groove (1405), and the second bump (1407) is arranged on the surface of the pressure bearing platform (1406); the size of the groove (1405) is matched with that of the concave block (1308), and the size of the second bump (1407) is matched with that of the first bump (1306).
10. A forming and processing technology of an automatic forming and processing machine for color steel tiles comprises the following steps: the method is characterized in that: the method comprises the following specific steps:
the method comprises the following steps: after the surface of a base material steel plate processed by color steel tiles is cleaned, the base material steel plate is placed into a groove in a limiting plate (2), the base material steel plate is pushed onto a conveyor belt (8), one end distance is pushed, the conveyor belt (8) can drive the base material steel plate to be conveyed, then coating to be sprayed is filled in a coating box (404), when the base material steel plate is conveyed to the position below a first protective cover (401), a water pump (402) is opened to convey the coating to spray the surface of the base material steel plate through a spraying opening (408), then when the sprayed base material steel plate is conveyed out, the coating is leveled by a brush (411), and the height of the brush (411) is set according to the actual thickness of the coating;
step two: the sprayed surface coating of the base material steel plate needs to be quickly dried, at the moment, after the spraying of the base material steel plate is finished, the base material steel plate can be conveyed to a second section of conveyor belt (8) from a first section of conveyor belt (8), a second protective cover (901) is arranged above the second section of conveyor belt (8), one surface, facing the conveyor belt (8), of the second protective cover (901) is provided with an electric heating pipe (904), when the base material steel plate with the surface coating not dried is conveyed, a control panel (903) is used for adjusting the temperature released by the electric heating pipe (904), and the coating on the surface of the base material steel plate is quickly dried by utilizing a high-temperature baking principle;
step three: the dried base steel plate is conveyed to a transfer table (10), then is corrected again through positioning plates (12) on two sides of the transfer table (10), and then enters a forming section;
step four: when the base material steel plate after spraying enters a position between a first rotating shaft (1305) and a second rotating shaft (1307) through a transfer table (10), the first rotating shaft (1305) and the second rotating shaft (1307) rotate in opposite directions to provide a transmission force in a forming stage, the base material steel plate is pressed and formed by a first bump (1306) on the first rotating shaft (1305) and a concave block (1308) on the second rotating shaft (1307) to form a concave-convex structure of a color steel tile, and the formed color steel tile is continuously transmitted through a plurality of first rotating shafts (1305) and second rotating shafts (1307);
step five: when the color steel tile is conveyed to the pressure-bearing platform (1406), the hydraulic cylinder (1402) drives the cutting knife (1404) to reciprocate up and down to cut the color steel tile to a required size by arranging the hydraulic cylinder (1402);
step six: the color steel tile that cuts at last can fall into collection box (15) in, inserts fly leaf (17) and separates the shelves to color steel tile, prevents to drop, after collecting certain degree, can take away fly leaf (17) and take away the color steel that the processing was accomplished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111298993.1A CN114042583A (en) | 2021-11-04 | 2021-11-04 | Automatic color steel tile forming and processing machine and process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111298993.1A CN114042583A (en) | 2021-11-04 | 2021-11-04 | Automatic color steel tile forming and processing machine and process |
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| CN114042583A true CN114042583A (en) | 2022-02-15 |
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| CN202111298993.1A Pending CN114042583A (en) | 2021-11-04 | 2021-11-04 | Automatic color steel tile forming and processing machine and process |
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| CN115445890A (en) * | 2022-09-29 | 2022-12-09 | 黄蔡生 | Aluminum veneer production and processing technology |
| CN115945337A (en) * | 2023-03-10 | 2023-04-11 | 江苏兰格特自动化设备有限公司 | Surface spraying device for gas analysis cabin |
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Application publication date: 20220215 |