CN117583889B - Production device and production process of vortex wing - Google Patents

Production device and production process of vortex wing Download PDF

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Publication number
CN117583889B
CN117583889B CN202410016817.1A CN202410016817A CN117583889B CN 117583889 B CN117583889 B CN 117583889B CN 202410016817 A CN202410016817 A CN 202410016817A CN 117583889 B CN117583889 B CN 117583889B
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Prior art keywords
framework
plate
block
assembly
opening
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CN117583889A (en
Inventor
谭军
侯士年
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Shanghai Yuelian Rubber & Plastic Products Co ltd
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Shanghai Yuelian Rubber & Plastic Products Co ltd
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Publication of CN117583889A publication Critical patent/CN117583889A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The invention provides a production device and a production process of a turbulence wing, wherein the production device comprises a trimming and cleaning unit, a laser welding unit and a material adding unit, wherein the trimming and cleaning unit trims and cleans the opening of a framework, the laser welding unit carries out laser welding on the notch of the framework, and the material adding unit adds soft sizing materials to the bottom of the welded framework; the pruning and cleaning unit comprises a base arranged on the ground, a connecting strip is arranged on the base, and a guide assembly is arranged on the connecting strip. According to the invention, the traction unit drives the framework to transmit along the transmission direction, the trimming and cleaning unit trims and cleans the opening of the framework, the laser welding unit performs laser welding on the notch of the framework, and the material adding unit adds soft sizing materials to the welded bottom of the framework; through automated equipment production, for manual operation, improve production efficiency, be fit for mass production.

Description

Production device and production process of vortex wing
Technical Field
The invention relates to the technical field of vortex wing production, in particular to a production device and a production process of a vortex wing.
Background
A wiper blade is generally referred to as a wiper blade, which is an important accessory mounted on a window, and functions to sweep out rain, snow and dust that obstruct the view of the window glass. Therefore, the automobile windscreen wiper has an important effect on driving safety, the spoiler is an important component part of the windscreen wiper, and besides the wiping effect, the spoiler realizes a low wind noise effect under the high-speed driving condition through aerodynamic design.
Fig. 2 is a schematic structural view of a spoiler, including a skeleton and an attachment block, where the skeleton is made of hard rubber and the attachment block is made of soft rubber, during production of the spoiler, the skeleton is produced by an extrusion device, the bottom of the skeleton is provided with an opening, laser welding is required to be performed on the opening of the bottom of the skeleton, the laser welded skeleton is shown in a D state of fig. 3, and then molten soft rubber (attachment block) is fed to the bottom of the skeleton, so that the attachment block is adhered to the bottom of the skeleton.
In the prior art, the production of the turbulence wing is mostly completed manually, in the welding procedure, a worker carries out manual welding on the opening of the framework through holding the laser welding head, however, the production efficiency is low through manual operation, and the production is not suitable for mass production, so that the production device and the production process of the turbulence wing are provided.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a production device of a spoiler, which drives a framework to be transmitted along the transmission direction through a traction unit, trims and cleans the opening of the framework through a trimming and cleaning unit, performs laser welding on the notch of the framework through a laser welding unit, and adds soft sizing materials to the bottom of the welded framework through a material adding unit; through automated equipment production, for manual operation, improve production efficiency, be fit for mass production.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The production device of the turbulence wing comprises a trimming and cleaning unit, a laser welding unit and a material adding unit, wherein the trimming and cleaning unit trims and cleans the opening of the framework, the laser welding unit carries out laser welding on the flash at the notch of the framework, and the material adding unit adds soft sizing material to the bottom of the welded framework;
Further, prune the clearance unit including locating subaerial base, install the connecting strip on the base, install guide assembly on the connecting strip, guide assembly's top is equipped with extrusion subassembly and prunes the subassembly, extrusion subassembly extrudees the skeleton outside and makes its laminating at guide assembly surface, prune the subassembly and prune the flash of skeleton opening part.
Further, the guide assembly comprises a top plate, a conical block a is arranged at the bottom of the top plate, a conical block b is arranged at the bottom of the conical block a, an avoidance groove a is formed in the conical block b, and the connecting strip is inserted into the avoidance groove a and connected with the conical block b;
Further, the length of the top plate is larger than that of the conical block a, the length of the conical block a is larger than that of the conical block b, the junction of the top plate and the conical block a is in transition through an inclined plane, and the junction of the conical block a and the conical block b is in transition through an inclined plane.
Further, the pressing assembly includes: the mounting frame is arranged on the ground; the connecting block is arranged on the mounting frame; the support plate a is arranged on the connecting block; a linear driving member a mounted on the mounting frame; the pressing block is arranged at the output end of the linear driving piece a; the L-shaped brackets are arranged on two sides of the pressing block; the rotating rod a is rotatably arranged on the L-shaped bracket; the inclined pressing plate is arranged on the rotating rod a; the driving assembly a drives the rotating rod a to rotate.
Further, the trimming assembly comprises: the support plate b is arranged on the inclined pressing plate; a rotation driving member a mounted on the support plate b; and the cutting blade is arranged at the output end of the rotary driving piece a and is flush with one end of the inclined pressing plate.
Further, the driving assembly a includes: the two rotating rods b are rotatably arranged on the pressing block; a gear a, which is mounted on the rotating rod b, and two gears a are meshed; the transmission rod is rotationally arranged on the L-shaped bracket; the gear b is arranged on the transmission rod; a gear c mounted on the rotating rod a, the gear c being engaged with the gear b; the rotating rod b is in transmission connection with the transmission rod through the belt a; the rotary driving piece b is arranged on the pressing block and drives one of the rotary rods b to rotate.
Further, the laser welding unit includes: the polishing assembly polishes the opening of the framework; the smearing component smears the light absorber at the opening of the framework; and the laser welding assembly is used for carrying out laser welding on the opening of the framework.
Further, the applicator assembly includes: the mounting seat is arranged on the ground; the linear driving piece d is arranged on the mounting seat; the lifting plate is arranged at the output end of the linear driving piece d, and a sliding groove is formed in the lifting plate; the rack plates are arranged in the sliding grooves in a sliding manner; the connecting frame is arranged on the rack plate; the clamping plate is arranged on the connecting frame; a rotation driving member f mounted on the elevation plate; the gear f is arranged at the output end of the rotary driving piece f and is meshed with the two rack plates; the box body is arranged on the lifting plate; a rotary driving member e mounted on the case; the driving rod is arranged at the output end of the rotary driving piece e; the hairbrushes are arranged on the driving rods.
Further, the grinding assembly includes: the avoiding groove b is formed in one end of the inclined pressing plate; the fixed block is arranged in the avoidance groove b, two ends of the fixed block are arc-shaped, and two annular grooves and two circular grooves are formed in the fixed block; the annular belt is arranged on the outer side of the fixed block in a sliding manner, and a plurality of polishing protruding points are arranged on the surface of the annular belt; the flexible toothed rings are arranged on the inner side of the annular belt, and are positioned in the annular groove; the rotating rod is rotationally arranged in the fixed block; the gear d is arranged on the rotating rod, and the gear d positioned in the circular groove is meshed with the flexible toothed ring; the fixed plate is arranged on the inclined pressing plate; a rotation driving member d mounted on the fixed plate; and the output end of the rotary driving piece d is in transmission connection with the rotating rod through the belt b.
Further, the material adding unit comprises a groove adding component and a material adding component; the groove increasing component comprises: a linear driving member g; the moving plate is arranged at the output end of the linear driving piece g, and a heating plate is arranged in the moving plate; the grooving strips are arranged on the moving plate, and are in a T shape; the liquid inlet pipe is arranged at one side of the motion plate; and the liquid discharge pipe is arranged on the other side of the moving plate.
Further, the material adding component comprises: the fixed mount is arranged on the ground; the die block is arranged on the fixing frame, and a die cavity is formed in the die block; and the injection nozzle is arranged inside the mould block and is communicated with the mould cavity.
The invention has the beneficial effects that:
(1) According to the invention, the traction unit drives the framework to transmit along the transmission direction, the trimming and cleaning unit trims and cleans the opening of the framework, the laser welding unit performs laser welding on the notch of the framework, and the material adding unit adds soft sizing materials to the welded bottom of the framework; through automated equipment production, for manual operation, improve production efficiency, be fit for mass production.
(2) According to the invention, the two rotary rods a are driven to rotate, so that the inclined pressing plate is driven to rotate and inwards press the bottom of the framework on the conical block b, and the cutting blade corresponds to the position of the opening at the bottom of the framework; the rotary driving piece a drives the cutting blade to rotate, and the rotating cutting blade cuts and trims the flash at the opening of the bottom of the framework, so that the phenomenon that the welding effect is influenced by the flash at the opening of the bottom of the framework is avoided.
(3) According to the invention, the lifting plate is driven to move upwards through the linear driving piece d, so that the clamping plate is driven to move upwards to press the bottom of the framework, and the bottom of the framework is flattened; the rotary driving piece e drives the driving rod to rotate, drives the hairbrush to rotate and contact with the opening part flattened at the bottom of the framework, drives the framework to transmit along the transmission direction, and the hairbrush smears the light absorbent in the opening part area flattened at the bottom of the framework, so that the opening part area at the bottom of the framework is polished, the surface roughness is increased, and the follow-up light absorbent is convenient to be better adhered to the opening part area.
(4) According to the invention, the linear driving piece g is used for driving the moving plate to rise until the moving plate is pressed on the bottom of the framework (at the moment, the bottom of the framework is welded), the heating plate in the moving plate heats the grooving strip to enable the bottom of the framework to melt, the heating plate stops heating, a plurality of grooves (T-shaped grooves) are formed in the bottom of the framework after the grooving strip is cooled, the injection nozzle is used for injecting melted soft sizing material, the soft sizing material is filled in the mold cavity, so that the soft sizing material is adhered on the bottom of the framework to obtain a product, and the soft sizing material enters the grooves to cool and strengthen the connection strength between the soft sizing material and the framework due to the plurality of grooves formed in the bottom of the framework.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a spoiler according to the present invention;
FIG. 3 is a schematic diagram of a framework structure of the present invention;
FIG. 4 is a schematic view of a guide assembly according to the present invention;
FIG. 5 is a schematic view of the extrusion assembly of the present invention;
FIG. 6 is a schematic view of a portion of the component structure of the extrusion assembly of the present invention;
FIG. 7 is an enlarged schematic view of the invention at A in FIG. 6;
FIG. 8 is an enlarged schematic view of the present invention at B in FIG. 6;
FIG. 9 is a schematic view of a trimming assembly according to the present invention;
FIG. 10 is a schematic view of the structure of the trimming state of the present invention;
FIG. 11 is a schematic view of a fixed block structure according to the present invention;
FIG. 12 is a schematic cross-sectional view of an endless belt of the present invention;
FIG. 13 is a schematic view of a laser welding unit according to the present invention;
FIG. 14 is a schematic view of the rotary drive d and belt b of the present invention;
FIG. 15 is a schematic view showing a state in which the clamping plate of the present invention clamps the frame;
FIG. 16 is a schematic view of a laser welding assembly according to the present invention;
FIG. 17 is a schematic diagram of a trench addition assembly according to the present invention;
FIG. 18 is a schematic view of a motion plate and grooved bars of the present invention;
FIG. 19 is a schematic cross-sectional view of a mold block of the present invention;
fig. 20 is a schematic view of the traction unit structure of the present invention.
Reference numerals
1. A trimming and cleaning unit; 101. a base; 102. a connecting strip; 103. a first chamber; 104. a second chamber; 11. a guide assembly; 111. a top plate; 112. a conical block a; 113. a conical block b; 1131. avoidance groove a; 12. an extrusion assembly; 121. a mounting frame; 122. a connecting block; 123. a supporting plate a; 124. a linear driving member a; 125. briquetting; 126. an L-shaped bracket; 127. a rotating rod a; 128. an inclined pressing plate; 1281. avoidance groove b; 13. a trimming assembly; 131. a support plate b; 132. a rotary driving member a; 133. a cutting blade; 14. a driving assembly a; 140. a mounting plate; 141. a rotating rod b; 142. a gear a; 143. a transmission rod; 144. a gear b; 145. a gear c; 146. a belt a; 147. a rotary driving member b; 2. a laser welding unit; 21. a polishing assembly; 211. a fixed block; 2111. an annular groove; 2112. a circular groove; 212. an endless belt; 213. a flexible toothed ring; 214. a rotating lever; 215. a gear d; 216. a fixing plate; 217. a rotary driving member d; 218. a belt b; 22. a smearing component; 221. a mounting base; 222. a linear driving member d; 223. a lifting plate; 2231. a chute; 224. rack plate; 225. a connecting frame; 226. a clamping plate; 227. a rotation driving member f; 228. a gear f; 229. a case body; 23. a laser welding assembly; 230. a rotary driving member e; 231. a driving rod; 232. a brush; 3. a material adding unit; 31. a groove adding component; 311. a linear driving member g; 312. a motion plate; 313. grooving the strips; 314. a liquid inlet pipe; 315. a liquid discharge pipe; 32. a material adding component; 321. a fixing frame; 322. a mold block; 3221. a mold cavity; 323. an injection nozzle; 4. a traction unit; 401. a fixing seat; 402. a rotary driving member k; 403. a winding shaft; 404. a rope; 405. clamping blocks; 406. a pressurizing plate; 407. a screw; 408. and a guide rod.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
Example 1
As shown in fig. 1-20, the present embodiment provides a production device for spoiler, which includes a trimming and cleaning unit 1, a laser welding unit 2 and a material adding unit 3, wherein the trimming and cleaning unit 1 trims and cleans the flash at the opening of the skeleton, the laser welding unit 2 performs laser welding on the notch of the skeleton, and the material adding unit 3 adds soft glue material to the bottom of the welded skeleton;
As shown in fig. 1, fig. 4-fig. 6, the trimming and cleaning unit 1 comprises a base 101 arranged on the ground, a connecting strip 102 is arranged on the base 101, a guide component 11 is arranged on the connecting strip 102, an extrusion component 12 and a trimming component 13 are arranged above the guide component 11, the extrusion component 12 extrudes the outside of the framework to be attached to the surface of the guide component 11, and the trimming component 13 trims overflows at the opening of the framework.
In this embodiment, the skeleton is produced by an extrusion device, the bottom of the skeleton structure is in an open shape as shown in a C state in fig. 3, the skeleton is driven to be transported along a transport direction, in the process of transport, the support plate a123 passes through the first cavity 103 in the skeleton, and the top plate 111 is inserted into the second cavity 104 in the skeleton;
As shown in fig. 4, the guide assembly 11 includes a top plate 111, a conical block a112 is installed at the bottom of the top plate 111, a conical block b113 is installed at the bottom of the conical block a112, an avoidance groove a1131 is formed in the conical block b113, and the connecting bar 102 is inserted into the avoidance groove a1131 and connected with the conical block b 113; the length of the top plate 111 is greater than that of the conical block a112, the length of the conical block a112 is greater than that of the conical block b113, the junction of the top plate 111 and the conical block a112 is in inclined plane transition, and the junction of the conical block a112 and the conical block b113 is in inclined plane transition.
As shown in fig. 5-8, the compression assembly 12 includes: the installation frame 121, the installation frame 121 locates on the ground; the connecting block 122, the connecting block 122 is mounted on the mounting frame 121; a support plate a123, the support plate a123 being mounted on the connection block 122; a linear driving member a124, the linear driving member a124 being mounted on the mounting frame 121; a pressing block 125, wherein the pressing block 125 is arranged at the output end of the linear driving piece a 124; an L-shaped bracket 126, the L-shaped bracket 126 being installed at both sides of the pressing block 125; a rotating rod a127, wherein the rotating rod a127 is rotatably arranged on the L-shaped bracket 126; the inclined pressing plate 128, the inclined pressing plate 128 is installed on the rotating rod a 127; the driving assembly a14, the driving assembly a14 drives the rotating rod a127 to rotate.
As shown in fig. 9 and 10, the trimming assembly 13 includes: a support plate b131, the support plate b131 being mounted on the inclined pressure plate 128; a rotation driving member a132, the rotation driving member a132 being mounted on the support plate b 131; and a cutting blade 133, the cutting blade 133 being mounted on the output end of the rotary driving member a132, the cutting blade 133 being flush with one end of the inclined pressing plate 128.
As shown in fig. 6 to 8, the driving assembly a14 includes: a rotating rod b141, wherein the two rotating rods b141 are rotatably arranged on the pressing block 125; a gear a142, the gear a142 is mounted on the rotating rod b141, and the two gears a142 are meshed; the transmission rod 143, the transmission rod 143 is rotatably arranged on the L-shaped bracket 126; gear b144, gear b144 is mounted on drive rod 143; gear c145, gear c145 is mounted on rotary rod a127, gear c145 meshing with gear b 144; the belt a146, the rotating rod b141 and the transmission rod 143 are in transmission connection through the belt a 146; the rotary driving member b147, the rotary driving member b147 is mounted on the pressing block 125, one of the rotary rods b141 is driven to rotate by the rotary driving member b147, the mounting plate 140 is mounted on the pressing block 125, and the rotary driving member b147 is mounted on the mounting plate 140.
In this embodiment, the driving skeleton is transported along the transport direction, and a section of the region is that the supporting plate a123 is inserted into the first cavity 103 of the skeleton, the conical block b113 is inserted into the second cavity 104, and the linear driving piece a124 drives the pressing block 125 to move downwards and press above the skeleton;
the rotary driving piece b147 drives the rotary rod b141 to rotate, and drives the two rotary rods a127 to rotate through the gear a142, the belt a146, the transmission rod 143, the gear b144 and the gear c145 to drive the inclined pressing plate 128 to rotate and inwards press the bottom of the framework on the conical block b113 (the state of the inclined pressing plate is shown in fig. 10), and at the moment, the position of the cutting blade 133 corresponds to the position of the opening at the bottom of the framework;
the rotary driving piece a132 drives the cutting blade 133 to rotate, the rotating cutting blade 133 cuts and trims the flash at the opening of the bottom of the framework, the flash at the opening of the bottom of the framework is prevented from influencing the welding effect more, a collecting box (not shown in the figure) is arranged on the ground, and the trimmed flash waste falls into the collecting box under the action of gravity;
as shown in fig. 9 and 11 to 13, the laser welding unit 2 includes: the polishing assembly 21 polishes the area at the opening of the framework by the polishing assembly 21; a coating assembly 22, wherein the coating assembly 22 coats the light absorbent on the area of the opening of the framework; the laser welding assembly 23, the laser welding assembly 23 carries out laser welding to the area of the opening of the framework, and the laser welding assembly 23 is a laser welding head.
As shown in fig. 9, 11, 12, the grinding assembly 21 includes: the avoidance groove b1281, wherein the avoidance groove b1281 is arranged at one end of the inclined pressing plate 128; the fixing block 211, the fixing block 211 is arranged in the avoidance groove b1281, both ends of the fixing block 211 are arc-shaped, and two annular grooves 2111 and two circular grooves 2112 are formed in the fixing block 211; the annular belt 212, the annular belt 212 is slidably arranged outside the fixed block 211, and a plurality of polishing salient points (not shown in the figure) are arranged on the surface of the annular belt 212; a flexible toothed ring 213, two flexible toothed rings 213 being provided inside the annular band 212, the flexible toothed ring 213 being located in the annular groove 2111; a rotation lever 214, wherein the rotation lever 214 is rotatably disposed in the fixed block 211; a gear d215, two gears d215 are mounted on the rotating rod 214, and the gears d215 positioned in the circular grooves 2112 are meshed with the flexible toothed ring 213; a fixed plate 216, the fixed plate 216 being mounted on the inclined pressure plate 128; a rotation driving member d217, the rotation driving member d217 being mounted on the fixing plate 216; the output end of the rotary driving piece d217 is in transmission connection with the rotary rod 214 through the belt b 218.
In this embodiment, when the pressing block 125 presses the upper part of the skeleton and the inclined pressing plate 128 obliquely presses the bottom of the skeleton on the conical block b113, the annular belt 212 presses the opening of the bottom of the skeleton;
The rotary driving piece d217 drives the rotary rod 214 to rotate through the belt b218 to drive the gear d215 to rotate, and as the gear d215 is meshed with the flexible toothed ring 213, the annular belt 212 is driven to slide along the outer side of the fixed block 211, and polishing salient points on the surface of the annular belt 212 are driven to polish the area at the bottom opening of the framework, so that the surface roughness of the area is increased;
As shown in fig. 13-16, the applicator assembly 22 includes: the installation seat 221, the installation seat 221 locates on the ground; a linear driving member d222, the linear driving member d222 being mounted on the mounting base 221; the lifting plate 223, the lifting plate 223 is installed at the output end of the linear driving piece d222, and a chute 2231 is formed in the lifting plate 223; a rack plate 224, wherein two rack plates 224 are slidably disposed in the chute 2231; the connecting frame 225, the connecting frame 225 is installed on the rack plate 224; a clamping plate 226, the clamping plate 226 being mounted on the connecting frame 225; a rotation driving member f227, the rotation driving member f227 being mounted on the elevation plate 223; the gear f228, the gear f228 is installed at the output end of the rotary driving piece f227, and the gear f228 is meshed with the two rack plates 224; a case 229, the case 229 being mounted on the elevation plate 223; a rotation driving member e230, the rotation driving member e230 being mounted on the case 229; a driving rod 231, the driving rod 231 being mounted at an output end of the rotation driving piece e 230; the brushes 232, a plurality of brushes 232 are installed on the actuating lever 231, are equipped with light absorber (liquid) in the box 229, and rotatory actuating member e230 drive actuating lever 231 rotates, drives the brush 232 and rotates downwards and contact with the light absorber in the box 229, and then drives its rotation upwards and the opening part regional contact that flattens of skeleton bottom.
In this embodiment, the linear driving member d222 drives the lifting plate 223 to move upwards, so as to drive the clamping plate 226 to move upwards and press the bottom of the skeleton to flatten the bottom of the skeleton (the state is shown in fig. 15); the rotary driving piece e230 drives the driving rod 231 to rotate, drives the hairbrush 232 to rotate and contact with the flattened opening at the bottom of the framework, drives the framework to transmit along the transmission direction, and the hairbrush 232 smears the light absorbent on the flattened opening area at the bottom of the framework, so that the opening area at the bottom of the framework is polished, the surface roughness is increased, and the light absorbent can be better adhered to the opening area conveniently;
In this embodiment, the skeleton is driven to be transported along the transport direction, and the laser welding assembly 23 welds the area of the opening of the flattened coated light absorbent at the bottom of the skeleton, so that the opening of the bottom of the skeleton is closed, and the laser welding assembly 23 is of the prior art and will not be described in detail here.
Example two
As shown in fig. 1 and 17-19, parts identical to or corresponding to those of the first embodiment are given corresponding reference numerals, and only the points of distinction from the first embodiment will be described below for the sake of brevity. The second embodiment is different from the first embodiment in that:
As shown in fig. 1 and 17-19, the material adding unit 3 in the present embodiment includes a groove adding component 31 and a material adding component 32; the groove adding assembly 31 includes: a linear driving member g311; the moving plate 312, the moving plate 312 is installed at the output end of the linear driving piece g311, and a heating plate is arranged in the moving plate 312; the notch bars 313, a plurality of S-shaped notch bars 313 are arranged on the top of the moving plate 312, and the notch bars 313 are T-shaped; the heating plate is used for heating the notch 313, the liquid inlet pipe 314 is arranged on one side of the moving plate 312, and the liquid inlet pipe 314 is arranged on the other side of the moving plate 312; a drain pipe 315, the drain pipe 315 being mounted on the other side of the moving plate 312.
In this embodiment, as shown in fig. 18, in the initial state, the linear driving member g311 drives the moving plate 312 to rise until the moving plate 312 is pressed against the bottom of the skeleton (the bottom of the skeleton is welded at this time), the heating plate in the moving plate 312 heats the notch bar 313 to melt the bottom of the skeleton, the heating plate stops heating, and a plurality of grooves (T-shaped grooves) are formed in the bottom of the skeleton after the notch bar 313 is cooled;
it should be noted that: in the groove increasing procedure, the framework stops transmitting, in order to accelerate the cooling speed of the grooved bars 313, cooling liquid can be introduced into the liquid inlet pipe 314, and the cooling liquid absorbs the heat of the grooved bars 313 and then is discharged from the liquid outlet pipe 315;
As shown in fig. 19, the charge assembly 32 includes: the fixed mount 321, the fixed mount 321 is arranged on the ground; the mould block 322 is arranged on the fixed frame 321, and a mould cavity 3221 is arranged in the mould block 322; nozzle 323, nozzle 323 being mounted inside mold block 322, nozzle 323 being in communication with mold cavity 3221.
In this embodiment, the skeleton is driven to be transported along the transport direction, the skeleton is inserted into the mold cavity 3221, the injection nozzle 323 ejects melted soft rubber material, the soft rubber material is filled in the mold cavity 3221, the soft rubber material is adhered to the bottom of the skeleton to obtain a product, and the bottom of the skeleton is provided with a plurality of grooves, so that the connection strength between the soft rubber material and the skeleton is enhanced;
It should be noted that: the injection nozzle 323 sprays the melted soft sizing material as the conventional technical means in the field, the input end of the injection nozzle 323 can be connected with an extrusion device, the extrusion device heats the soft sizing material to raise the temperature to melt the soft sizing material, and then the soft sizing material is extruded into the injection nozzle 323 by pressurization, so that the injection nozzle 323 can spray the melted soft sizing material;
It should be noted that: the supporting plate a123 and the top plate 111 play a role in limiting and transmitting the framework, and simultaneously play a supporting role in some machining procedures, the lengths of the supporting plate a123 and the top plate 111 can be determined according to actual production, the surfaces of the supporting plate a123 and the top plate 111 are smooth, and friction force between the supporting plate a123 and the framework is reduced;
As shown in fig. 20, the embodiment further includes a traction unit 4, the traction unit 4 is disposed at the front end of the material adding unit 3, and the traction unit 4 drives the skeleton to be transported along the transport direction;
The traction unit 4 comprises a fixed seat 401 arranged on the ground, a rotary driving piece k402 is arranged on the fixed seat 401, a winding shaft 403 is arranged at the output end of the rotary driving piece k402, a rope 404 is wound on the winding shaft 403, a clamping block 405 is arranged at the free end of the rope 404, a pressurizing plate 406 is arranged in the clamping block 405, a screw rod 407 is connected onto the clamping block 405 in a threaded manner, the bottom of the screw rod 407 is connected with the pressurizing plate 406, a guide rod 408 is arranged on the pressurizing plate 406, and the guide rod 408 penetrates through the clamping block 405;
It should be noted that: the extrusion equipment extrudes and produces the skeleton, and the front end of skeleton is transmitted along the direction of transmission and is passed through roof 111, toper piece a112, toper piece b113, backup pad a123 and pass die cavity 3221 after, and the front end of skeleton is put into clamp block 405, rotates screw 407 and drives compression plate 406 and presses the front end of skeleton in clamp block 405, and rotatory driving piece k402 drive take-up spool 403 rotates and rolls up rope 404, pulls the front end of skeleton through rope 404, and then drives the skeleton and conveys along the direction of transmission and realize the traction effect.
Example III
The embodiment provides a production process of a turbulence wing, which comprises the following steps:
Step one, a transmission procedure: the skeleton is produced by extrusion equipment, the bottom of the skeleton structure is in an opening shape as shown in a C state in fig. 3, the skeleton is driven to be conveyed along the conveying direction, in the conveying process, the supporting plate a123 penetrates through the first cavity 103 in the skeleton, and the top plate 111 is inserted into the second cavity 104 in the skeleton;
Step two, pruning: the driving framework is conveyed along the conveying direction, a section of area is that a supporting plate a123 is inserted into a first cavity 103 of the framework, a conical block b113 is inserted into a second cavity 104, and a linear driving piece a124 drives a pressing block 125 to move downwards and press the pressing block above the framework;
the rotary driving piece b147 drives the rotary rod b141 to rotate, and drives the two rotary rods a127 to rotate through the gear a142, the belt a146, the transmission rod 143, the gear b144 and the gear c145 to drive the inclined pressing plate 128 to rotate and inwards press the bottom of the framework on the conical block b113 (the state of the inclined pressing plate is shown in fig. 10), and at the moment, the position of the cutting blade 133 corresponds to the position of the opening at the bottom of the framework;
the rotary driving piece a132 drives the cutting blade 133 to rotate, the rotating cutting blade 133 cuts and trims the flash at the opening of the bottom of the framework, the flash at the opening of the bottom of the framework is prevented from influencing the welding effect more, a collecting box (not shown in the figure) is arranged on the ground, and the trimmed flash waste falls into the collecting box under the action of gravity;
Step three, polishing procedure: when the pressing block 125 is pressed above the framework and the inclined pressing plate 128 obliquely presses the bottom of the framework on the conical block b113, the annular belt 212 is pressed at the opening of the bottom of the framework;
The rotary driving piece d217 drives the rotary rod 214 to rotate through the belt b218 to drive the gear d215 to rotate, and as the gear d215 is meshed with the flexible toothed ring 213, the annular belt 212 is driven to slide along the outer side of the fixed block 211, and polishing salient points on the surface of the annular belt 212 are driven to polish the area at the bottom opening of the framework, so that the surface roughness of the area is increased;
Step four, painting process: the linear driving piece d222 drives the lifting plate 223 to move upwards, so that the clamping plate 226 is driven to move upwards and press the bottom of the framework, and the bottom of the framework is flattened; the rotary driving piece e230 drives the driving rod 231 to rotate, drives the hairbrush 232 to rotate and contact with the flattened opening at the bottom of the framework, drives the framework to transmit along the transmission direction, and the hairbrush 232 smears the light absorbent on the flattened opening area at the bottom of the framework, so that the opening area at the bottom of the framework is polished, the surface roughness is increased, and the light absorbent can be better adhered to the opening area conveniently;
Step five, welding procedure: driving the skeleton to transmit along the transmission direction, and welding the area of the opening of the flattened smeared light absorbent at the bottom of the skeleton by the laser welding assembly 23 to seal the opening at the bottom of the skeleton;
Step six, groove adding procedure: in the initial state, as shown in fig. 18, the linear driving member g311 drives the moving plate 312 to rise until the moving plate 312 is pressed on the bottom of the skeleton (at this time, the bottom of the skeleton is welded), the heating plate in the moving plate 312 heats the notch bar 313 to melt the bottom of the skeleton, the heating plate stops heating, and a plurality of grooves (T-shaped grooves) are formed in the bottom of the skeleton after the notch bar 313 is cooled;
Step seven, a material adding process: the driving skeleton is transmitted along the transmission direction, the skeleton is inserted into the mold cavity 3221, the injection nozzle 323 ejects melted soft rubber material, the soft rubber material is filled in the mold cavity 3221, the soft rubber material is adhered to the bottom of the skeleton to obtain a product, and the plurality of grooves are formed in the bottom of the skeleton, so that the connection strength between the soft rubber material and the skeleton is enhanced.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (7)

1. The production device of the turbulence wing is characterized by comprising a trimming and cleaning unit (1), a laser welding unit (2) and a material adding unit (3), wherein the trimming and cleaning unit (1) trims and cleans overflows at the opening of a framework, the laser welding unit (2) performs laser welding on a notch of the framework, and the material adding unit (3) adds soft sizing materials to the bottom of the welded framework;
The trimming and cleaning unit (1) comprises a base (101) arranged on the ground, a connecting strip (102) is arranged on the base (101), a guide assembly (11) is arranged on the connecting strip (102), an extrusion assembly (12) and a trimming assembly (13) are arranged above the guide assembly (11), the extrusion assembly (12) extrudes the outside of the framework to enable the framework to be attached to the surface of the guide assembly (11), and the trimming assembly (13) trims overflows at the opening of the framework;
The guide assembly (11) comprises a top plate (111), a conical block a (112) is arranged at the bottom of the top plate (111), a conical block b (113) is arranged at the bottom of the conical block a (112), an avoidance groove a (1131) is formed in the conical block b (113), and the connecting strip (102) is inserted into the avoidance groove a (1131) and connected with the conical block b (113);
The length of the top plate (111) is larger than that of the conical block a (112), the length of the conical block a (112) is larger than that of the conical block b (113), the junction of the top plate (111) and the conical block a (112) is in inclined plane transition, and the junction of the conical block a (112) and the conical block b (113) is in inclined plane transition;
The extrusion assembly (12) comprises:
The installation frame (121), the installation frame (121) is arranged on the ground;
a connection block (122), the connection block (122) being mounted on the mounting frame (121);
A support plate a (123), the support plate a (123) being mounted on the connection block (122);
-a linear drive a (124), the linear drive a (124) being mounted on the mounting frame (121);
A pressing block (125), wherein the pressing block (125) is arranged at the output end of the linear driving piece a (124);
The L-shaped brackets (126) are arranged on two sides of the pressing block (125);
A rotating rod a (127), wherein the rotating rod a (127) is rotatably arranged on the L-shaped bracket (126);
an inclined pressure plate (128), wherein the inclined pressure plate (128) is installed on the rotary rod a (127);
a driving assembly a (14), wherein the driving assembly a (14) drives the rotating rod a (127) to rotate;
The trimming assembly (13) comprises:
a support plate b (131), the support plate b (131) being mounted on the inclined platen (128);
a rotation driving member a (132), the rotation driving member a (132) being mounted on the support plate b (131);
A cutting blade (133), the cutting blade (133) being mounted to the output end of the rotary drive a (132), the cutting blade (133) being flush with one end of the bevel platen (128);
The laser welding unit (2) includes:
A polishing assembly (21), wherein the polishing assembly (21) polishes the area at the opening of the framework;
an application assembly (22), wherein the application assembly (22) applies the light absorbent to the area at the opening of the framework;
And the laser welding assembly (23), wherein the laser welding assembly (23) is used for carrying out laser welding on the area at the opening of the framework.
2. The production device of a spoiler according to claim 1, wherein said driving assembly a (14) comprises:
A rotating rod b (141), wherein two rotating rods b (141) are rotatably arranged on the pressing block (125);
A gear a (142), wherein the gear a (142) is arranged on the rotating rod b (141), and two gears a (142) are meshed;
The transmission rod (143) is rotatably arranged on the L-shaped bracket (126);
a gear b (144), the gear b (144) being mounted on the transmission rod (143);
A gear c (145), the gear c (145) being mounted on the rotating lever a (127), the gear c (145) being meshed with the gear b (144);
The rotary rod b (141) is in transmission connection with the transmission rod (143) through the belt a (146);
and the rotary driving piece b (147), the rotary driving piece b (147) is arranged on the pressing block (125), and the rotary driving piece b (147) drives one of the rotary rods b (141) to rotate.
3. The production device of a spoiler according to claim 2, wherein said application assembly (22) comprises:
A mounting seat (221), wherein the mounting seat (221) is arranged on the ground;
A linear driving member d (222), the linear driving member d (222) being mounted on the mounting base (221);
The lifting plate (223), the lifting plate (223) is arranged at the output end of the linear driving piece d (222), and a chute (2231) is arranged in the lifting plate (223);
a rack plate (224), wherein two rack plates (224) are slidably arranged in the chute (2231);
a connection frame (225), wherein the connection frame (225) is installed on the rack plate (224);
-a clamping plate (226), said clamping plate (226) being mounted on said connecting frame (225);
A rotation driving member f (227), the rotation driving member f (227) being mounted on the elevation plate (223);
a gear f (228), wherein the gear f (228) is installed at the output end of the rotary driving piece f (227), and the gear f (228) is meshed with the two rack plates (224);
a box body (229), wherein the box body (229) is arranged on the lifting plate (223);
A rotary drive e (230), the rotary drive e (230) being mounted on the cartridge (229);
a driving lever (231), the driving lever (231) being mounted to an output end of the rotation driving piece e (230);
and a brush (232), wherein a plurality of the brushes (232) are mounted on the driving rod (231).
4. A production device for spoiler according to claim 3, wherein said sharpening assembly (21) comprises:
the avoidance groove b (1281), wherein the avoidance groove b (1281) is arranged at one end of the inclined pressing plate (128);
The fixing block (211), the fixing block (211) is arranged in the avoidance groove b (1281), two ends of the fixing block (211) are arc-shaped, and two annular grooves (2111) and two circular grooves (2112) are formed in the fixing block (211);
The annular belt (212) is arranged on the outer side of the fixed block (211) in a sliding manner, and a plurality of polishing protruding points are arranged on the surface of the annular belt (212);
a flexible toothed ring (213), wherein two flexible toothed rings (213) are arranged on the inner side of the annular belt (212), and the flexible toothed rings (213) are positioned in the annular groove (2111);
a rotating rod (214), wherein the rotating rod (214) is rotatably arranged in the fixed block (211);
a gear d (215), two gears d (215) are mounted on the rotating rod (214), and the gears d (215) positioned in the circular grooves (2112) are meshed with the flexible toothed ring (213);
A fixed plate (216), the fixed plate (216) being mounted on the inclined platen (128);
a rotation driving member d (217), the rotation driving member d (217) being mounted on the fixed plate (216);
And the output end of the rotary driving piece d (217) is in transmission connection with the rotating rod (214) through the belt b (218).
5. The production device of a spoiler according to claim 4, characterized in that the material adding unit (3) comprises a groove adding component (31) and a material adding component (32);
The groove increasing component (31) comprises:
a linear driving member g (311);
a moving plate (312), wherein the moving plate (312) is arranged at the output end of the linear driving piece g (311);
The grooving device comprises grooving strips (313), a plurality of S-shaped grooving strips (313) are arranged at the top of a moving plate (312), the grooving strips (313) are T-shaped, a heating plate is arranged in the moving plate (312), and the heating plate heats the grooving strips (313);
A liquid inlet pipe (314), wherein the liquid inlet pipe (314) is arranged at one side of the motion plate (312);
And a liquid discharge pipe (315), wherein the liquid discharge pipe (315) is arranged on the other side of the motion plate (312).
6. The apparatus for producing a spoiler according to claim 5, wherein said material adding assembly (32) comprises:
the fixed mount (321), the said fixed mount (321) locates on ground;
the die block (322) is arranged on the fixing frame (321), and a die cavity (3221) is formed in the die block (322);
-a nozzle (323), said nozzle (323) being mounted inside said mould block (322), said nozzle (323) being in communication with a mould cavity (3221).
7. The process for producing a spoiler according to claim 6, comprising the steps of:
Step one, a transmission procedure: driving the framework to transmit along a transmission direction, wherein in the transmission process, the supporting plate a (123) passes through a first cavity in the framework, and the top plate (111) is inserted into a second cavity in the framework;
Step two, pruning: the driving press block (125) moves downwards and is pressed above the framework; the two rotating rods a (127) are driven to rotate, the inclined pressing plate (128) is driven to rotate and inwards press the bottom of the framework on the conical block b (113), and at the moment, the cutting blade (133) corresponds to the opening position of the bottom of the framework;
the rotary driving piece a (132) drives the cutting blade (133) to rotate, the rotating cutting blade (133) cuts and trims the flash at the opening of the bottom of the framework, so that the phenomenon that the welding effect is influenced by the flash at the opening of the bottom of the framework is avoided, and the trimmed flash waste falls into the collecting box under the action of gravity;
Step three, polishing procedure: the rotating rod (214) is driven to rotate, the gear d (215) is meshed with the flexible toothed ring (213), the annular belt (212) is driven to slide along the outer side of the fixed block (211), and polishing salient points on the surface of the annular belt (212) are driven to polish the area at the bottom opening of the framework, so that the surface roughness of the area is increased;
step four, painting process: the lifting plate (223) is driven to move upwards, the clamping plate (226) is driven to move upwards and press the bottom of the framework, and the bottom of the framework is flattened; the driving rod (231) is driven to rotate, the hairbrush (232) is driven to rotate and contact with the flattened opening at the bottom of the framework, the framework is driven to transmit along the transmission direction, the hairbrush (232) smears the light absorbent on the flattened opening area at the bottom of the framework, and the opening area at the bottom of the framework is polished, so that the surface roughness is increased, and the light absorbent can be better adhered to the opening area conveniently;
Step five, welding procedure: driving the framework to transmit along the transmission direction, and welding an opening area of the flattened smeared light absorbent at the bottom of the framework by a laser welding assembly (23) to seal the opening at the bottom of the framework;
Step six, groove adding procedure: driving the moving plate (312) to rise until the moving plate (312) is pressed at the bottom of the framework, heating the grooving strip (313) by a heating plate in the moving plate (312) to melt the bottom of the framework, stopping heating by the heating plate, and opening a plurality of grooves at the bottom of the framework after cooling the grooving strip (313);
Step seven, a material adding process: the skeleton is driven to be transmitted along the transmission direction, the skeleton is inserted into a die cavity (3221), the injection nozzle (323) sprays melted soft rubber material, and the soft rubber material is filled in the die cavity (3221) so that the soft rubber material is adhered to the bottom of the skeleton.
CN202410016817.1A 2024-01-05 2024-01-05 Production device and production process of vortex wing Active CN117583889B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20080006534U (en) * 2007-06-21 2008-12-26 에이디엠이십일 주식회사 Spoiler member and wiper blade with the same
CN104369342A (en) * 2014-12-01 2015-02-25 贵州省工程复合材料中心 Soft-hard coextrusion spoiling wing extruding and molding mould for automobile windscreen wiper
CN104386027A (en) * 2014-12-01 2015-03-04 贵州省工程复合材料中心 Soft hard coextrusion fin for automobile wiper and manufacture method thereof
CN108968474A (en) * 2018-10-10 2018-12-11 台州市易格休闲家具有限公司 A kind of rattan chair skeleton and its processing technology
CN113334078A (en) * 2021-05-08 2021-09-03 合肥市春华起重机械有限公司 Welding production line capable of achieving uniform heat dissipation
CN114042583A (en) * 2021-11-04 2022-02-15 南通亿能彩钢板有限公司 Automatic color steel tile forming and processing machine and process
CN217048559U (en) * 2022-04-18 2022-07-26 宁波鑫海爱多汽车雨刷制造有限公司 Novel boneless wiper doctor-bar assembly

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20080006534U (en) * 2007-06-21 2008-12-26 에이디엠이십일 주식회사 Spoiler member and wiper blade with the same
CN104369342A (en) * 2014-12-01 2015-02-25 贵州省工程复合材料中心 Soft-hard coextrusion spoiling wing extruding and molding mould for automobile windscreen wiper
CN104386027A (en) * 2014-12-01 2015-03-04 贵州省工程复合材料中心 Soft hard coextrusion fin for automobile wiper and manufacture method thereof
CN108968474A (en) * 2018-10-10 2018-12-11 台州市易格休闲家具有限公司 A kind of rattan chair skeleton and its processing technology
CN113334078A (en) * 2021-05-08 2021-09-03 合肥市春华起重机械有限公司 Welding production line capable of achieving uniform heat dissipation
CN114042583A (en) * 2021-11-04 2022-02-15 南通亿能彩钢板有限公司 Automatic color steel tile forming and processing machine and process
CN217048559U (en) * 2022-04-18 2022-07-26 宁波鑫海爱多汽车雨刷制造有限公司 Novel boneless wiper doctor-bar assembly

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