CN210915866U - Automatic machine for producing organic fertilizer by fermentation method - Google Patents

Abstract

The utility model discloses an automatic machine for producing organic fertilizer by fermentation, in particular to the field of organic fertilizer fermentation equipment, which comprises a fermentation barrel, wherein a separation component is arranged on the fermentation barrel; the partition subassembly includes a plurality of baffles, the baffle is fixed to be located inside the fermenter, baffle and fermenter top all run through and are equipped with first bearing, the first bearing inboard runs through and is equipped with the montant, montant one side welding has a plurality of first horizontal poles, the baffle top is located to first horizontal pole. The utility model discloses a set up a plurality of baffles to with the raw materials layering setting in the fermenter, every layer bears less raw materials, and drives the puddler through montant reverse rotation and stir, forward rotation then drives the scraper blade and shovels the raw materials that the fermentation is good and push to the blown down tank and fall out, thereby gas permeability when having strengthened raw materials fermentation greatly, stirring more easily has promoted fermentation efficiency and fermentation quality, and the ejection of compact is convenient.

Description

Automatic machine for producing organic fertilizer by fermentation method

Technical Field

The utility model relates to a fertilizer fermentation equipment field, more specifically say, the utility model relates to an automatic machine of fermentation process production organic fertilizer.

Background

The organic fertilizer is mainly derived from plants and/or animals, is prepared from carbon-containing materials which are applied to soil to provide plant nutrition as main functions, is processed by biological substances, animal and plant wastes and plant residues, eliminates toxic and harmful substances in the organic fertilizer, and is rich in a large amount of beneficial substances.

Chinese patent of patent grant publication No. CN 206109237U discloses an automated machine for producing organic fertilizer by fermentation method, wherein, the scaffold weldment is on the fermentation tank body, the top of the fermentation tank body sets up the feeder hopper, the bottom of the fermentation tank body sets up out the feed cylinder, lift agitator cylinder fixed mounting is on the support, the cylinder shaft is installed in lift agitator cylinder, the bottom installation fixed plate of cylinder shaft, agitator motor installs on the fixed plate, the sealing plug is installed in the bottom of feeder hopper, agitator motor shaft passes the sealing plug and installs in agitator motor, the bottom at the agitator motor shaft is installed through flexible spring to one-level flexible stirring vane, the bottom at the fermentation tank body is installed to ejection of compact stopper, install ejection of compact transport shaft in the play feed cylinder. The utility model discloses an adopt the design of the fermentation tank body and play feed cylinder, can realize the fermentation and the automatic output of fertilizer, its design scientific and reasonable, simple structure, convenient to use.

But its when in actual use, the main technical problem who exists is that too much raw materials are once only piled up in its fermentation cylinder for stir not enough evenly, and the gas permeability is not good, leads to fermentation efficiency lower, and fermentation quality is relatively poor.

SUMMERY OF THE UTILITY MODEL

In order to overcome prior art's above-mentioned defect, the embodiment of the utility model provides a fermentation method produces automatic machine of organic fertilizer, through setting up a plurality of baffles, thereby set up the raw materials layering in the fermenter, every layer bears less raw materials, and stir through montant reverse rotation drive puddler, forward rotation then drives the scraper blade and shovels the raw materials that the fermentation is good and push to the blown down tank and fall out, thereby gas permeability when having strengthened raw materials fermentation greatly, the stirring is easier, fermentation efficiency and fermentation quality have been promoted, and the ejection of compact is convenient, in order to solve the problem of proposing in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: an automatic machine for producing organic fertilizer by a fermentation method comprises a fermentation barrel, wherein a separation component is arranged on the fermentation barrel;

the partition component comprises a plurality of partition plates, the partition plates are fixedly arranged in the fermentation barrel, the partition plates and the top of the fermentation barrel are both provided with a first bearing in a penetrating way, a vertical rod penetrates through the inner side of the first bearing, a plurality of first cross rods are welded on one side of the vertical rod, the first cross bar is arranged at the top of the clapboard, a plurality of stirring rods are fixedly arranged at the bottom of the first cross bar, a second cross rod is welded on one side of the vertical rod, which is far away from the first cross rod, a plurality of hinges are fixedly arranged on the second cross rod, the scraping plate is fixedly arranged on the hinge, the second cross rod is movably connected with the scraping plate through the hinge, a plurality of stop blocks are fixedly arranged at the top of the second cross rod, a plurality of discharge chutes are arranged on the clapboard, a baffle plate is arranged on one side of the clapboard in a penetrating way, the baffle plate is arranged on one side of the fermentation barrel in a penetrating way, the baffle is kept away from fermentation vat one side welding has the connecting strip, the connecting strip is kept away from baffle one side fixed and is equipped with the handle.

In a preferred embodiment, a motor is fixedly arranged at the top of the fermentation barrel, and a first gear is sleeved on the motor.

In a preferred embodiment, a second gear is sleeved on one end of the vertical rod, which is far away from the partition plate, and the second gear is meshed with the first gear.

In a preferred embodiment, a plurality of feeding pipes are arranged on one side of the fermentation barrel, which is far away from the connecting strip in a penetrating manner.

In a preferred embodiment, a feed hopper is fixedly arranged at one end of the feed pipe, which is far away from the fermentation barrel, and a valve is fixedly arranged on the feed pipe.

In a preferred embodiment, a plurality of supporting legs are welded at the bottom of the fermentation barrel, and a fixing plate is welded at the bottom of each supporting leg.

In a preferred embodiment, a plurality of nuts are inserted into the fixing plate, and bolts are inserted into the nuts.

In a preferred embodiment, the bottom of the fixing plate is provided with a supporting leg, the supporting leg is provided with a plurality of second bearings in a penetrating manner, and one end of the bolt, which is far away from the nut, is arranged on the inner side of the second bearings in a penetrating manner.

In a preferred embodiment, a temperature and humidity control system is arranged on the fermentation barrel and comprises a PLC (programmable logic controller), a temperature sensor, a humidity sensor, an electromagnetic valve, a spray pipe, a switch pipe and a heater.

In a preferred embodiment, the temperature sensor, the humidity sensor, the electromagnetic valve and the switch tube are all connected with the PLC controller through electric leads, the switch tube is connected with the heater through an electric lead, the electromagnetic valve is provided with a spray pipe, the spray pipe penetrates through the interior of the fermentation barrel, and the heater is arranged in the interior of the fermentation barrel.

The utility model discloses a technological effect and advantage:

1. through the arrangement of the plurality of partition plates, raw materials in the fermentation barrel are arranged in layers, each layer bears less raw materials, the stirring rod is driven to stir through the reverse rotation of the vertical rod, the scraper blade is driven to scoop the fermented raw materials to push the fermented raw materials to the discharge chute to fall out through the forward rotation, so that the air permeability of the raw materials during fermentation is greatly enhanced, the raw materials are stirred uniformly more easily, the fermentation efficiency and the fermentation quality are improved, the discharging is convenient, and compared with the prior art, the improvement of the fermentation efficiency and the fermentation quality is realized;

2. move the bolt through twisting and make the bolt up-and-down motion, the bolt motion drives second bearing and supporting legs motion on it, thereby the adjustment supporting legs is for the distance between the fixed plate, and then make the supporting legs can adaptation ground unevenness, make the utility model discloses put stably, also can adjust the height of fermentation vat bottom on the same principle, conveniently place not equidimension bearing container, receive the information that temperature-sensing ware and humidity inductor collected through the PLC controller, control solenoid valve and switch tube according to the condition and open or close, thereby make shower or heater work adjust the humiture, accelerate fermentation efficiency, compare with prior art, have the progress of conveniently placing not equidimension bearing container.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is an enlarged view of a portion a in fig. 1 according to the present invention.

Fig. 3 is an enlarged view of a portion B of fig. 1 according to the present invention.

Fig. 4 is a side view of the second cross bar of the present invention.

Fig. 5 is a schematic view of the three-dimensional structure of the scraper of the present invention.

Fig. 6 is a schematic diagram of the temperature and humidity control system unit of the present invention.

Fig. 7 is a circuit diagram of the temperature and humidity control system of the present invention.

The reference signs are: 1 fermenter, 2 separate the subassembly, 3 baffles, 4 first bearings, 5 montants, 6 first horizontal poles, 7 puddlers, 8 second horizontal poles, 9 hinges, 10 scrapers, 11 dogs, 12 blown down tanks, 13 baffles, 14 connecting strips, 15 handles, 16 motors, 17 first gears, 18 second gears, 19 inlet pipes, 20 feeder hoppers, 21 valves, 22 supporting legs, 23 fixed plates, 24 nuts, 25 bolts, 26 supporting legs, 27 second bearings, 28 temperature and humidity control systems, 29 PLC controllers, 30 temperature sensors, 31 humidity sensors, 32 solenoid valves, 33 shower pipes, 34 switch tubes, 35 heaters.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in attached figures 1-5, the utility model provides an automatic machine for producing organic fertilizer by fermentation method, which comprises a fermentation barrel 1, wherein a separation component 2 is arranged on the fermentation barrel 1;

the partition component 2 comprises a plurality of partition boards 3, the partition boards 3 are fixedly arranged inside the fermentation barrel 1, a first bearing 4 penetrates through the tops of the partition boards 3 and the fermentation barrel 1, a vertical rod 5 penetrates through the inner side of the first bearing 4, a plurality of first cross rods 6 are welded on one side of the vertical rod 5, the first cross rods 6 are arranged on the top of the partition boards 3, a plurality of stirring rods 7 are fixedly arranged at the bottom of the first cross rods 6, a second cross rod 8 is welded on one side of the vertical rod 5, which is far away from the first cross rod 6, a plurality of hinges 9 are fixedly arranged on the second cross rod 8, scraping plates 10 are fixedly arranged on the hinges 9, the second cross rods 8 and the scraping plates 10 are movably connected through hinges 9, a plurality of stop blocks 11 are fixedly arranged on the top of the second cross rod 8, a plurality of discharge chutes 12 are arranged on the partition boards 3, a baffle 13 penetrates through one side of the partition boards 3, a connecting strip 14 is welded on one side of the baffle 13, which is far away from the fermentation barrel 1, and a handle 15 is fixedly arranged on one side of the connecting strip 14, which is far away from the baffle 13;

a motor 16 is fixedly arranged at the top of the fermentation barrel 1, and a first gear 17 is sleeved on the motor 16;

one end of the vertical rod 5, which is far away from the partition plate 3, is sleeved with a second gear 18, and the second gear 18 is meshed with the first gear 17;

a plurality of feeding pipes 19 penetrate through one side of the fermentation barrel 1, which is far away from the connecting strip 14;

the fixed feeder hopper 20 that is equipped with of 1 one end of fermenter is kept away from to inlet pipe 19, the fixed valve 21 that is equipped with on the inlet pipe 19.

The implementation mode is specifically as follows: when the device is used, raw materials are ground and then guided into the tops of the partition boards 3 through the feed hopper 20 and the feed pipe 19, the raw materials are dispersed on the partition boards 3 through the arrangement of the partition boards 3, so that each partition board 3 bears less raw materials respectively, the first gear 17 on each partition board is driven to rotate through the work of the motor 16, the first gear 17 drives the second gear 18 meshed with each partition board to rotate, the second gear 18 drives the vertical rod 5 to rotate, the vertical rod 5 rotates to drive the first cross rod 6 to swing, so that the stirring rod 7 on the first cross rod 6 stirs the raw materials, the scraper 10 is connected with the second cross rod 8 through the hinge 9, the scraper 10 can swing to directly sweep over the raw materials when the second cross rod 8 swings, the raw materials cannot be shoveled, after fermentation is completed, the baffle 13 on the connecting strips 14 and the connecting strips 14 is driven to move by pulling the pull handles 15, the baffle 13 no longer blocks the discharge chute 12, and drives the first gear 17 to rotate reversely through the reverse rotation of the motor 16, according to the above transmission principle, the first horizontal rod 6 and the second horizontal rod 8 swing reversely, because the scraper 10 is set to be arc-shaped and set obliquely, when rotating, the fermented raw material is scooped up and drives the raw material to move circularly to the discharge chute 12, at this time, the raw material passing through the discharge chute 12 falls through the discharge chute 12, and finally the discharge chute 12 on the bottom baffle 3 falls out, which is convenient for collection, the utility model discloses a plurality of baffles 3 are arranged, so that the raw material in the fermentation barrel 1 is arranged in layers, each layer bears less raw material, and the stirring rod 7 is driven to stir through the reverse rotation of the vertical rod 5, the scraper 10 is driven to scoop up the fermented raw material to push to the discharge chute 12 to fall out through forward rotation, thereby the air permeability of the raw material during fermentation is greatly enhanced, more stir evenly easily, promoted fermentation efficiency and fermentation quality, and the ejection of compact is convenient, and this embodiment has specifically solved the lower and relatively poor problem of fermentation quality of fermentation efficiency that exists among the prior art.

As shown in attached figures 1 and 3, 6 and 7, the automatic machine for producing organic fertilizer by fermentation method further comprises a plurality of supporting legs 22, wherein the supporting legs 22 are welded at the bottom of the fermentation barrel 1, and fixing plates 23 are welded at the bottoms of the supporting legs 22;

a plurality of nuts 24 are arranged on the fixing plate 23 in a penetrating manner, and bolts 25 are arranged on the inner sides of the nuts 24 in a penetrating manner;

a supporting leg 26 is arranged at the bottom of the fixing plate 23, a plurality of second bearings 27 are arranged on the supporting leg 26 in a penetrating manner, and one end of the bolt 25, which is far away from the nut 24, is arranged on the inner side of the second bearings 27 in a penetrating manner;

a temperature and humidity control system 28 is arranged on the fermentation barrel 1, and the temperature and humidity control system 28 comprises a PLC (programmable logic controller) 29, a temperature sensor 30, a humidity sensor 31, an electromagnetic valve 32, a spray pipe 33, a switch pipe 34 and a heater 35;

temperature-sensing ware 30, humidity inductor 31, solenoid valve 32 and switch tube 34 all are connected with PLC controller 29 through the conducting wire, switch tube 34 and heater 35 are connected through the conducting wire, be equipped with shower 33 on the solenoid valve 32, shower 33 runs through and locates inside the fermenter 1, inside the fermenter 1 was located to heater 35.

The implementation mode is specifically as follows: by turning the bolt 25, the bolt 25 is turned with respect to the nut 24 fixed to the fixing plate 23, thereby moving the bolt 25 up and down, the bolt 25 moves to drive the second bearing 27 and the supporting foot 26 thereon to move, thereby adjusting the distance between the supporting foot 26 relative to the fixing plate 23, thereby the supporting feet 26 can be adapted to the unevenness of the ground, the utility model is stably placed, the height of the bottom of the fermentation barrel 1 can be adjusted, the bearing containers with different sizes can be conveniently placed, the information collected by the temperature sensor 30 and the humidity sensor 31 is received by the PLC controller 29, the electromagnetic valve 32 and the switch tube 34 are controlled to be opened or closed according to the conditions, so that the spraying tube 33 or the heater 35 works to adjust the temperature and the humidity, the fermentation efficiency is accelerated, this embodiment specifically solves the problem that the height of the fermenter 1 is not conveniently adjusted in the prior art.

The utility model discloses the theory of operation:

referring to the attached drawings 1-5 of the specification, a plurality of partition plates 3 are arranged, so that raw materials in the fermentation barrel 1 are arranged in layers, each layer bears less raw materials, the vertical rod 5 rotates reversely to drive the stirring rod 7 to stir, and the scraper 10 is driven to scoop the fermented raw materials to push the fermented raw materials to the discharge chute 12 to fall out by forward rotation, so that the air permeability of the raw materials during fermentation is greatly enhanced, the raw materials are stirred uniformly more easily, the fermentation efficiency and the fermentation quality are improved, and the discharging is convenient;

refer to description attached drawing 1, figure 3, figure 6 and figure 7, make bolt 25 up-and-down motion through twisting bolt 25, bolt 25 moves and drives second bearing 27 and supporting legs 26 motion on it, thereby adjustment supporting legs 26 is for the distance between the fixed plate 23, and then makes supporting legs 26 can adapt the unevenness on ground, makes the utility model discloses put stably, also can adjust the height of fermentation vat 1 bottom on the same principle, conveniently place not equidimension bearing container, receive the information that temperature-sensing ware 30 and humidity inductor 31 collected through PLC controller 29, open or close according to condition control solenoid valve 32 and switch tube 34, thereby make shower 33 or heater 35 work regulation humiture for fermentation efficiency.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;

secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;

and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. An automatic machine for producing organic fertilizer by fermentation method comprises a fermentation vat (1), and is characterized in that: the fermentation barrel (1) is provided with a separation component (2);

the partition component (2) comprises a plurality of partition plates (3), the partition plates (3) are fixedly arranged inside the fermentation barrel (1), the top parts of the partition plates (3) and the fermentation barrel (1) are respectively provided with a first bearing (4) in a penetrating manner, the inner side of each first bearing (4) is provided with a vertical rod (5) in a penetrating manner, one side of each vertical rod (5) is welded with a plurality of first cross rods (6), the first cross rods (6) are arranged at the top parts of the partition plates (3), the bottom parts of the first cross rods (6) are fixedly provided with a plurality of stirring rods (7), one side of each vertical rod (5) far away from the corresponding first cross rod (6) is welded with a second cross rod (8), the second cross rod (8) is fixedly provided with a plurality of hinges (9), the hinges (10) are fixedly arranged on the hinges (9), the second cross rods (8) and the scraping plates (10) are movably connected through the hinges (9), the top parts of the second cross, a plurality of discharge chutes (12) are formed in the partition plate (3), a baffle (13) penetrates through one side of the partition plate (3), the baffle (13) penetrates through one side of the fermentation barrel (1), a connecting strip (14) is welded on one side, far away from the fermentation barrel (1), of the baffle (13) through the baffle (13), and a handle (15) is fixedly arranged on one side, far away from the baffle (13), of the connecting strip (14).

2. The automated machinery for producing organic fertilizer by fermentation of claim 1, wherein: a motor (16) is fixedly arranged at the top of the fermentation barrel (1), and a first gear (17) is sleeved on the motor (16).

3. The automatic machine for producing organic fertilizer by fermentation method according to claim 2, characterized in that: the one end of montant (5) is kept away from baffle (3) has cup jointed second gear (18), second gear (18) and first gear (17) mesh mutually.

4. The automated machinery for producing organic fertilizer by fermentation of claim 1, wherein: a plurality of feeding pipes (19) are arranged on one side, far away from the connecting strip (14), of the fermentation barrel (1) in a penetrating mode.

5. The automatic machine for producing organic fertilizer by fermentation method according to claim 4, characterized in that: the fermentation vat (1) one end is kept away from in inlet pipe (19) is fixed and is equipped with feeder hopper (20), fixed valve (21) that are equipped with on inlet pipe (19).

6. The automated machinery for producing organic fertilizer by fermentation of claim 1, wherein: a plurality of supporting legs (22) are welded at the bottom of the fermentation barrel (1), and fixing plates (23) are welded at the bottoms of the supporting legs (22).

7. The automated machinery for producing organic fertilizer by fermentation of claim 6, wherein: a plurality of nuts (24) penetrate through the fixing plate (23), and bolts (25) penetrate through the inner sides of the nuts (24).

8. The automated machinery for producing organic fertilizer by fermentation of claim 7, wherein: the bottom of the fixing plate (23) is provided with a supporting leg (26), the supporting leg (26) is provided with a plurality of second bearings (27) in a penetrating mode, and one end, far away from the nut (24), of the bolt (25) penetrates through the inner side of the second bearings (27).

9. The automated machinery for producing organic fertilizer by fermentation of claim 1, wherein: be equipped with temperature and humidity control system (28) on fermenter (1), temperature and humidity control system (28) include PLC controller (29), temperature-sensing ware (30), humidity inductor (31), solenoid valve (32), shower (33), switch tube (34) and heater (35).

10. The automated machinery for producing organic fertilizer by fermentation of claim 9, wherein: temperature-sensing ware (30), humidity inductor (31), solenoid valve (32) and switch tube (34) all are connected with PLC controller (29) through the conductor wire, switch tube (34) and heater (35) are connected through the conductor wire, be equipped with shower (33) on solenoid valve (32), shower (33) run through and locate fermentation vat (1) inside, inside fermentation vat (1) was located in heater (35).

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