CN109895432A - A kind of full-automatic stalk seedling disc shaping machine - Google Patents
A kind of full-automatic stalk seedling disc shaping machine Download PDFInfo
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- CN109895432A CN109895432A CN201910203452.2A CN201910203452A CN109895432A CN 109895432 A CN109895432 A CN 109895432A CN 201910203452 A CN201910203452 A CN 201910203452A CN 109895432 A CN109895432 A CN 109895432A
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- 238000007493 shaping process Methods 0.000 title claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 102
- 238000000465 moulding Methods 0.000 claims abstract description 82
- 238000007599 discharging Methods 0.000 claims abstract description 27
- 238000001125 extrusion Methods 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims description 21
- 230000000712 assembly Effects 0.000 claims description 12
- 238000000429 assembly Methods 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 17
- 230000009286 beneficial effect Effects 0.000 abstract description 11
- 239000002994 raw material Substances 0.000 abstract description 7
- 238000003466 welding Methods 0.000 description 11
- 238000001035 drying Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 241000209094 Oryza Species 0.000 description 5
- 235000007164 Oryza sativa Nutrition 0.000 description 5
- 235000009566 rice Nutrition 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000855 fermentation Methods 0.000 description 4
- 230000004151 fermentation Effects 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
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- 238000006073 displacement reaction Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 241000196324 Embryophyta Species 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 235000016709 nutrition Nutrition 0.000 description 2
- 230000035764 nutrition Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 230000009418 agronomic effect Effects 0.000 description 1
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- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
The present invention relates to a kind of full-automatic stalk seedling disc shaping machine, including hopper, agitating device, material-receiving device, molding machine and device for discharging, agitating device is arranged in hopper；The lower section of hopper is arranged in material-receiving device, and material-receiving device is used to accept the stalk that hopper is fallen and send to molding machine；The side that material-receiving device is arranged in molding machine is arranged in the side of molding machine and for unloading seedling disk molding on molding machine down to accept the stalk and extrusion forming that material-receiving device is sent, device for discharging.The beneficial effects of the invention are as follows having agitating function, raw material is uniformly mixed, seedling disc molding better quality；In addition, high degree of automation, uses manpower and material resources sparingly, high production efficiency, production cost is low.
Description
Technical field
The present invention relates to crops nursery seedling disc molding equipment technical fields, and in particular to a kind of full-automatic stalk seedling disk at
Type machine.
Background technique
As degradable biological plants the research and development success of matter rice seedling disc, accurate rice pot seedling transplanting agronomic technique starts in agricultural
Application is tested in production, since its rice shoot is after transplanting operation, effective nutrition can be supplied in time rice seedling by nutrition bowl
Seedling, no seedling-slowing stage, seedling growth physically well develop, and can increase the soil organism after straw-returning, improve soil texture, make soil
Loose, porosity increases, and capacity mitigates, and promotes the development of microbial activity and crop root, to improve rice unit area
Yield.Containing a large amount of fresh organic materials in stalk, giving back after farmland, through decay after a period of time, just
Organic matter and available nutrient can be converted to.Both improve soil physical and chemical property, the nutrients such as certain potassium, straw-returning can also be supplied
It can promote agricultural water conservation, section cost, volume increase, synergy, be good for the environment the sustainable development with agricultural.Currently, without native seedling disk at
Popularization and application have been obtained in type technology.
The fermentation raw material of the plants such as stalk is sent by existing generally require in process of production without native seedling disc molding equipment
In material pond, is sent after fermentation to seedling disc shaping machine and formed.Existing seedling disc shaping machine has the disadvantage that 1, does not have
Agitating function is easy to happen precipitating after fermenting raw materials, influences the quality of seedling disk；2 portion links need manual operation, hand labor
Intensity is big, at high cost.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of full-automatic stalk seedling disc shaping machines, have agitating function,
Raw material is uniformly mixed, seedling disc molding better quality；In addition, high degree of automation, uses manpower and material resources sparingly, and high production efficiency, production
It is at low cost.
The technical scheme to solve the above technical problems is that
A kind of full-automatic stalk seedling disc shaping machine, including hopper, agitating device, material-receiving device, molding machine and discharging dress
It sets, the agitating device is arranged in the hopper；The lower section of the hopper, the material-receiving device is arranged in the material-receiving device
For accepting stalk that the hopper is fallen and sending to the molding machine；The molding machine setting is filled in the splicing
The side set to accept stalk that the material-receiving device is sent and extrusion forming, the device for discharging setting it is described at
The side of type device simultaneously is used to unload down on seedling disk molding on the molding machine.
The beneficial effects of the present invention are: hopper is for filling stalk, by agitating device by the stalk in hopper
It stirs evenly, it is ensured that the stalk for forming seedling disk is evenly distributed；The stalk that falls of hopper is accepted simultaneously by material-receiving device
First one-step forming, material-receiving device send preliminary molding seedling disk to molding machine extrusion forming, device for discharging by molding machine at
The seedling disk of type is unloaded down.The present invention has agitating function, and raw material is uniformly mixed, seedling disc molding better quality；In addition, automation journey
Degree is high, uses manpower and material resources sparingly, high production efficiency, and production cost is low.
It should be noted that passing through the thinkable mode of those of ordinary skill in the art institute first during seedling disc molding
The stalk completed that will ferment is delivered in hopper, such as artificial conveyance or use delivery pump send stalk to hopper
It is interior.In addition, the side of molding machine is equipped with wire mesh conveyer, device for discharging pushes to seedling disk molding on molding machine
On wire mesh conveyer；Since a certain amount of water is added in fermentation in the stalk crushed, so the stalk fermented
Containing certain moisture, molding machine is equipped with drying box far from the side of device for discharging, and wire mesh conveyer send seedling disk to baking
Drying and processing is carried out in dry case, to carry out drying and shaping to seedling disk；Wire mesh conveyer herein use the prior art, hundred
Degree encyclopaedia can be inquired.
Based on the above technical solution, the present invention can also be improved as follows.
Further, the molding machine includes lower mold assemblies and at least one set of upper die component, and the lower mold assemblies include bottom
Plate and mould material frame, the floor level setting；The mould material frame is arranged on the bottom plate, be equipped in the mould material frame with it is described
The identical forming unit of upper die component quantity；What the upper die component moved up and down is mounted on the top of the mould material frame.
When beneficial effect using above-mentioned further scheme is that stalk is not sent to mould material frame, the lower surface of mould material frame with
The upper surface of bottom plate is bonded；Stalk is sent to mould material frame, and upper die component is snapped down in mould material frame in extrusion die material frame
Stalk, seedling disc molding；After seedling disc molding, by those of ordinary skill in the art's thinkable mode of institute by seedling disk from mould material
It is taken out in frame.
Further, the upper die component includes third cylinder and pressing plate, and the pressing plate is horizontally set on the mould material frame
Top, the third cylinder is vertically arranged in the top of the pressing plate and its telescopic end extends downward into and the fixed company of the pressing plate
It connects, the third cylinder drives the pressing plate to move up and down to squeeze or unclamp the stalk in the mould material frame.
Beneficial effect using above-mentioned further scheme is after stalk is sent to mould material frame, to be driven by third cylinder
Pressing plate is moved up and down with the stalk in extrusion die material frame, so that stalk is compressed to form seedling disk.
Further, the device for discharging includes stripper and the 5th cylinder, and the stripper is arranged in the lower mold assemblies
Side, side of the stripper far from the lower mold assemblies and its telescopic end and the discharging is arranged in the 5th cylinder
Plate is fixedly connected；The bottom plate and/or the mould material frame can move up and down, and the 5th cylinder drives the stripper back and forth to move
It moves to unload seedling disk molding on the bottom plate down.
After beneficial effect using above-mentioned further scheme is seedling disc molding, bottom plate and/or mould material frame are moved up and down the bottom of to
Plate is exposed and is flushed with stripper；Drive stripper that the seedling disk on bottom plate pushed to wire mesh by the 5th cylinder defeated
Machine is sent, it is easy to operate, it is time saving and energy saving.
Further, the molding machine further includes first cylinder, and first cylinder is arranged under the bottom plate
Square and its telescopic end is extended upwardly to and is fixedly connected with the bottom plate or the mould material frame；When the mould material frame is fixed on horizontal height
When degree is higher than the position of the stripper, it is neat with the downside of the stripper that first cylinder drives the bottom plate to be displaced downwardly to
It is flat, alternatively, first cylinder drives the mould when the bottom plate is fixed on the position flushed on the downside of the stripper
It is moved in material frame and exposes the bottom plate；5th cylinder drives the stripper to unload the seedling disk on the bottom plate
Come.
Beneficial effect using above-mentioned further scheme is to drive bottom plate to be displaced downwardly to and stripper by the first cylinder first
Downside flush or the first cylinder driving mould material frame on move to and expose bottom plate, then the 5th cylinder driving stripper is the bottom of by
Seedling disk on plate is unloaded down, realizes automatic discharging, production efficiency greatly improves, time saving and energy saving.
Further, the molding machine further includes two the first cylinders, and any one first cylinder is vertically arranged in institute
It states the lower section of bottom plate and its telescopic end is extended upwardly to and is fixedly connected with the bottom plate, remaining first cylinder is vertically arranged in
The top of the mould material frame and its telescopic end is extended downward into and is fixedly connected with the mould material frame, two first cylinders are simultaneously
Respectively drive the bottom plate move down with moved in the mould material frame bottom plate expose and with the downside of the stripper it is neat
Flat, the 5th cylinder drives the stripper to unload the seedling disk on the bottom plate down.
After beneficial effect using above-mentioned further scheme is seedling disc molding, two the first cylinders respectively drive bottom plate simultaneously
Move down with moved in mould material frame bottom plate expose and with flushed on the downside of stripper, the 5th cylinder drive stripper will be on bottom plate
Seedling disk unload down, realize automatic discharging, production efficiency greatly improves, time saving and energy saving.
Further, the molding machine further includes bed die and the second cylinder, setting bed die level and moved up and down
In the lower section of the bottom plate, the upper surface interval of the bed die is uniformly distributed several pillars, the bottom plate be equipped with it is several with
The one-to-one grid of pillar；Second cylinder is vertically arranged in the lower section of the bed die and its telescopic end and the bottom
Mould is fixedly connected, and second cylinder drives the bed die to move up or be displaced downwardly to the lower section for being connected to the bottom plate or far from described
Bottom plate, when being moved on the bed die with bottom plate abutting, the pillar is protruded into the corresponding grid.
Beneficial effect using above-mentioned further scheme be by the second cylinder drive bed die on move on bed die with bottom plate
It abuts and pillar protrudes into corresponding grid, so that seedling disc molding；After seedling disc molding, bed die is driven to be displaced downwardly to by the second cylinder
Pillar on bed die is withdrawn from from seedling disk, is convenient for seedling disc molding；Seedling disk is shelved on bottom plate at this time.
Further, the material-receiving device includes splicing plate, splicing frame and the 4th cylinder, and the splicing plate is horizontally set on institute
It states the lower section of hopper and one end extends to the side of the mould material frame；The splicing frame is slidably arranged on the splicing plate,
The telescopic end of 4th cylinder is fixedly connected with the splicing frame far from the side of the mould material frame, the 4th cylinder driving
The splicing frame moved back and forth along the splicing plate with accept stalk that the hopper is fallen or by stalk send to
In the mould material frame.
Beneficial effect using above-mentioned further scheme is to accept the stalk that falls of hopper by splicing frame, by the
Four cylinders driving splicing frame and its interior stalk move to along splicing plate and send stalk to mould material frame, operation letter
Just, self-feeding, high degree of automation are realized, production efficiency significantly improves.
Further, the material-receiving device further includes at least one along the horizontally disposed guide rod of splicing frame motion track,
The corresponding side of the splicing frame is equipped with the through-hole being slidably matched with the guide rod, and the splicing frame is horizontally movable to be mounted on
On the guide rod, the 4th cylinder drives the splicing frame to move horizontally along the guide rod.
Beneficial effect using above-mentioned further scheme is on the one hand guide rod plays guiding to the splicing frame in moving process
On the other hand effect docks material frame and plays a supporting role, increases splicing and frame shift dynamic stability.
It further, further include the 6th cylinder and plate, the discharge outlet of the hopper lower end is equipped with to be matched with the plate
Jack, the plate is horizontal to be inserted into the discharge port of the hopper by the jack；The telescopic end of 6th cylinder
It is sequentially connected with the plate, the 6th cylinder drives the plate to move back and forth to open or close the discharging of the hopper
Mouthful.
Beneficial effect using above-mentioned further scheme is in splicing frame to move back and forth splicing and during feeding, when connecing
After the completion of material, drives plate to be inserted into the jack of hopper discharge outlet by the 6th cylinder, prevent stalk from continuing to be dropped in
On splicing plate, not only waste of resource but also influence workshop health；When needing splicing, plate is driven to withdraw from by the 6th cylinder
The jack of hopper discharge outlet, so that the stalk in hopper drops down onto splicing frame, it is easy to operate, it is time saving and energy saving.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention；
Fig. 2 is the top partial view diagram of molding machine and material-receiving device in the present invention；
Fig. 3 is the top partial view diagram of material-receiving device in the present invention；
Fig. 4 is the structural schematic diagram of insole board of the present invention.
In attached drawing, parts list represented by the reference numerals are as follows:
1, hopper, 2, bottom plate, 3, mould material frame, the 4, first cylinder, 5, bed die, the 6, second cylinder, 7, guide rod, 8, third gas
Cylinder, 9, pressing plate, 10, splicing plate, 11, splicing frame, the 12, the 4th cylinder, 13, stripper, the 14, the 5th cylinder, 15, motor, 16,
One auger, the 17, second auger, the 18, the 6th cylinder, 19, plate.
Specific embodiment
The principle and features of the present invention will be described below with reference to the accompanying drawings, and the given examples are served only to explain the present invention, and
It is non-to be used to limit the scope of the invention.
As shown in Figures 1 to 4, the present invention provides a kind of full-automatic stalk seedling disc shaping machine, including hopper 1, agitating device,
Material-receiving device, molding machine and device for discharging, agitating device are arranged in hopper 1；The lower section of hopper 1 is arranged in material-receiving device,
Material-receiving device is used to accept the stalk that hopper 1 is fallen and send to molding machine；The one of material-receiving device is arranged in molding machine
Side is arranged in the side of molding machine and is used for accept the stalk and extrusion forming that material-receiving device is sent, device for discharging
Seedling disk molding on molding machine is unloaded down.During seedling disc molding, hopper 1 passes through agitating device for filling stalk
Stalk in hopper 1 is stirred evenly, it is ensured that the stalk for forming seedling disk is evenly distributed；It is accepted and is expected by material-receiving device
The stalk and first one-step forming that bucket 1 is fallen, material-receiving device send preliminary molding seedling disk to molding machine extrusion forming, discharging
Device unloads seedling disk molding on molding machine down.The present invention has agitating function, and raw material is uniformly mixed, seedling disc molding quality
Preferably；In addition, high degree of automation, uses manpower and material resources sparingly, high production efficiency, production cost is low.
It should be noted that passing through the thinkable mode of those of ordinary skill in the art institute first during seedling disc molding
The stalk completed that will ferment is delivered in hopper 1, such as artificial conveyance or use delivery pump send stalk to material
In bucket 1.In addition, the side of molding machine is equipped with wire mesh conveyer, device for discharging pushes away seedling disk molding on molding machine
It send to wire mesh conveyer；Since a certain amount of water is added in fermentation in the stalk crushed, so the stalk fermented
Raw material contains certain moisture, and molding machine is equipped with drying box far from the side of device for discharging, and wire mesh conveyer is by seedling disk
It send to drying and processing is carried out in drying box, to carry out drying and shaping to seedling disk.Wire mesh conveyer herein is using existing
Technology, Baidupedia can be inquired, specific structure are as follows: the roller including being rotatably installed in rack both ends, roller both ends shaft
One end is rotatablely connected with the two sides of rack respectively；Motor is welded on one end of rack and it drives the one of end and any one shaft
End welds together, and wire mesh belt is sleeved on two rollers, the feed end and discharge end point of wire mesh belt
The feed inlet of side and drying box not with bottom plate 2 far from device for discharging is connected.
In the present invention, material-receiving device includes splicing plate 10, splicing frame 11 and the 4th cylinder 12, and splicing plate 10 passes through bracket water
The flat lower section that hopper 1 is arranged in and one end extend to the side of mould material frame 3, and splicing plate 10 and bracket are integrally formed；Splicing frame
11 are slidably arranged on splicing plate 10, and the telescopic end of the 4th cylinder 12 is fixedly connected with splicing frame 11 far from the side of mould material frame 3
(welding), the 4th cylinder 12 drive splicing frame 11 to move back and forth along splicing plate 10 with accept stalk that hopper 1 is fallen or
Stalk is sent to mould material frame 3.4th cylinder 12 is preferably mounted on splicing plate 10, generallys use the mode of welding.It connects
During material, the stalk that falls of hopper 1 is accepted by splicing frame 11, splicing frame 11 and its interior is driven by the 4th cylinder 12
Stalk moved to along splicing plate 10 and send stalk to mould material frame 3, it is easy to operate.
Preferably, in the present invention, material-receiving device, which further includes at least one, is led along 11 motion track of splicing frame is horizontally disposed
Bar 7, the corresponding side of splicing frame 11 are equipped with the through-hole being slidably matched with guide rod 7, and horizontally movable be mounted on of splicing frame 11 is led
On bar 7, the 4th cylinder 12 driving splicing frame 11 is moved horizontally along guide rod 7.In 11 moving process of splicing frame, guide rod 7 is on the one hand right
Splicing frame 11 in moving process plays guiding role, on the other hand docks material frame 11 and plays a supporting role, increases splicing frame 11
Mobile stability.Guide rod 7 is preferentially erected on splicing plate 1 by bracket herein, and guide rod 7 is welded on bracket.The number of guide rod 7
Amount preferably two, two guide rods 7 are disposed side by side on the two sides of splicing frame 11, and the two sides of splicing frame 11 can also be respectively equipped with set
Ring, guide rod 7 pass through lantern ring and connect with splicing frame 11.
In addition, material-receiving device further includes two sensors, two sensors pass through bracket respectively and are mounted on the shifting of splicing frame 11
The front end of dynamic rail mark and rearmost end, sensor are mounted on branch using the thinkable all modes of those of ordinary skill in the art
On frame, such as welds or be bolted.During splicing, by two 11 moving displacements of sensor definition splicing frame, avoid connecing
Material frame 11 is mobile excessively to influence splicing.
It should be noted that mould material frame 3 is using matched rectangle frame is formed with seedling disk, rectangle frame inner route clapboard is separated with shape
At two forming units side by side, the line of centres of two forming units is vertical with the mobile track of splicing frame 11.Correspond to mould
The structure of material frame 3, upper die component equally use two groups, are separately mounted to the top of two forming units；In addition, bed die 5 and
Two cylinders 6 are also required to two groups of setting, two groups of lower sections for being separately positioned on two forming units.The shape and mould material frame of splicing frame 11
3 is identical, and mould material frame 3 and splicing frame 11 are the rectangle frame of upper lower open mouth.
In the present invention, agitating device includes motor 15, the first auger 16 and at least one second auger 17, the first auger 16
Horizontally rotate the middle part being arranged in hopper 1, the second auger 17 horizontally rotates the lower part being arranged in hopper 1, and the first auger
16 and 17 the same end of the second auger each extend over discharge bucket 1 and be sequentially connected with the driving end of motor 15, motor 15 is preferentially fixed
On the outer wall of hopper 1, the mode of welding is generallyd use；The concrete mode at the driving end of motor 15 and auger transmission connection are as follows:
It is separately installed with gear on the same end of first auger 16 and the second auger 17, gear is welded on auger；Motor 15 is mounted on
On the outer wall of hopper 1, bolted mode is generallyd use, on the shell of motor 15 and hopper 1 is equipped with and bolt cooperates
Screw hole；Coaxial welding is welded on the driving end of motor 15, and there are two gear, the two gears difference of motor 15 driven on end
It is connect by chain with above-mentioned two gear drive.In whipping process, the first auger 16 and the second auger are driven by motor 15
17 rotations, to stir evenly the stalk in hopper 1, it is ensured that the quality of subsequent seedling disc molding.
The quantity of the second auger 17 is preferably two herein, and two the second augers 17 are mounted side by side on the lower part in hopper 1,
And the two is located in same level, improves the quality of stalk stirring, it is ensured that stalk is evenly distributed.Auger herein
Using long tooth auger.
It is rotatablely connected it should be noted that auger extends one end outside discharge bucket 1 by the side wall of bearing and hopper 1, axis
It holds and is equipped with sealant in the gap between 1 side wall of hopper, prevent stalk in hopper 1 from overflowing.
The present invention, further includes the 6th cylinder 18 and plate 19, and the discharge outlet of 1 lower end of hopper is equipped with matched with plate 19
Jack, plate 19 is horizontal to be inserted into the discharge port of hopper 1 by jack, and hopper 1 is in small top and big bottom square tubular, material
The discharge port of bucket 1 is equipped with and the matched jack of plate 19；The telescopic end and plate 19 of 6th cylinder 18 are sequentially connected, and specifically connect
Connect mode: between the telescopic end and plate 19 of the 6th cylinder 18 by connecting rod connect, the both ends of connecting rod respectively with the 6th gas
The telescopic end of cylinder 18 welds together with plate 19, and the 6th cylinder 18 drives plate 19 to move back and forth to open or close hopper 1
Discharge port.During splicing frame 11 moves back and forth splicing and feeding, after the completion of splicing, driven by the 6th cylinder 18
Plate 19 be inserted into hopper discharge outlet jack in, prevent stalk from continuing to be dropped on splicing plate 10, not only waste of resource but also
Influence the health of workshop；When needing splicing, plate 19 is driven to withdraw from inserting for 1 discharge outlet of hopper by the 6th cylinder 18
Hole, so that the stalk in hopper 1 drops down onto splicing frame 11, it is easy to operate, it is time saving and energy saving.
In the present invention, molding machine includes lower mold assemblies and at least one set of upper die component, and lower mold assemblies include bottom plate 2 and mould
Material frame 3, bottom plate 2 is horizontally disposed, and the lower section of bottom plate 2 is supported by bracket, and bottom plate 2 and bracket are integrally formed；The setting of mould material frame 3 exists
On bottom plate 2, mould material frame 3 and the split type setting of bottom plate 2, mould material frame 3 is interior to be equipped with forming unit identical with upper die component quantity；On
Membrane module slides up and down the top for being mounted on mould material frame 3.When stalk is not sent to mould material frame 3, the lower surface and bottom of mould material frame 3
The upper surface of plate 2 is bonded；Stalk is sent to mould material frame 3, and upper die component is snapped down in mould material frame 3 in extrusion die material frame 3
Stalk, seedling disc molding；After seedling disc molding, by those of ordinary skill in the art's thinkable mode of institute by seedling disk from mould
It is taken out in material frame 3.
In the present invention, upper die component includes third cylinder 8 and pressing plate 9, and pressing plate 9 is horizontally set on the top of mould material frame 3, the
Three cylinders 8 are vertically arranged in the top of pressing plate 9 and its telescopic end is extended downward into and is fixedly connected with pressing plate 9 (welding), third gas
Cylinder 8 is set up by bracket, and shell and the bracket of third cylinder 8 are bolted to connection, the shell and bracket of third cylinder 8
On be respectively equipped with bolt cooperation screw hole；After stalk is sent to mould material frame 3, third cylinder 8 drives pressing plate 9 to move up and down
To squeeze or unclamp the stalk in mould material frame 3, so that stalk is compressed to form seedling disk.
In addition, upper die component further includes two sensors, two sensors be separately positioned on 9 motion track of pressing plate most before
End and rearmost end, generally use bracket and are erected at corresponding position, and sensor can be thought using those of ordinary skill in the art
All modes arrived are rack-mount, such as weld or be bolted.In extrusion process, pass through two sensor definition pressing plates
9 displacements moved up and down avoid pressing plate 9 is mobile from excessively influencing the quality that seedling disk squeezes.
Embodiment 1
In the present embodiment, molding machine further includes the first cylinder 4, the first cylinder 4 be vertically arranged in the lower section of bottom plate 2 and its
Telescopic end is extended upwardly to be fixedly connected with bottom plate 2, generallys use the mode of welding, easy disassembly；Mould material frame 3 is fixed at this time
Level height is higher than the position of stripper 13, using those of ordinary skill in the art institute thinkable mode that mould material frame 3 is fixed
It is higher than the position of stripper 13 in level height, is fixed for example, by using bracket, mould material frame 3 is welded on bracket.After seedling disc molding,
The driving bottom plate 2 of first cylinder 4 first and seedling disk thereon are displaced downwardly to and flush with the downside of stripper 13, and bottom plate 2 and seedling disk is naked
Expose, so that the upper surface of bottom plate 2 and the downside of stripper 13 are located at same level, then the 5th cylinder 14 drives discharging
Plate 13 unloads the seedling disk on bottom plate 2 down, and high degree of automation, production efficiency greatly improves, time saving and energy saving.
Embodiment 2
In the present embodiment, molding machine further includes the first cylinder 4, the first cylinder 4 be vertically arranged in the lower section of bottom plate 2 and its
Telescopic end is extended upwardly to be fixedly connected (welding) with mould material frame 3, and the size of mould material frame 3 is greater than the size of bottom plate 2, so that bottom plate
2 just seal the lower port of mould material frame 3, and the telescopic end of the first cylinder 4 and the bottom margin of mould material frame 3 weld together at this time.
In addition, the first cylinder 4 can also be vertically arranged in the top of mould material frame 3, the telescopic end of the first cylinder 4 is extended downward into and mould material frame
3 weld together；Bottom plate 2 is fixed on the position flushed with the downside of stripper 13 at this time, using those of ordinary skill in the art
Thinkable mode bottom plate 2 is fixed on to the position flushed on the downside of stripper 13, fixed for example, by using bracket, bottom plate 2 weld
It connects on bracket.After seedling disc molding, is moved in the driving mould material frame 3 of the first cylinder 4 first and expose bottom plate 2 and seedling disk, the
Five cylinders 14 driving stripper 13 unloads the seedling disk on bottom plate 2 down, and high degree of automation, production efficiency greatly improves, time saving
It is laborsaving.
Embodiment 3
In the present embodiment, molding machine further includes two the first cylinders 4, and any one first cylinder 4 is vertically arranged in bottom plate 2
Lower section and its telescopic end extend upwardly to and be fixedly connected with bottom plate 2 (welding), remaining first cylinder 4 is vertically arranged in mould material frame
3 top and its telescopic end, which are extended downward into, is fixedly connected with (welding) with mould material frame 3.After seedling disc molding, two the first gas first
Cylinder 4 respectively drives bottom plate 2 simultaneously and moves down and move to bottom plate 2 in mould material frame 3 and expose and flush with the downside of stripper 13, makes
The downside of the upper surface and stripper 13 that obtain bottom plate 2 is located at same level, and then the 5th cylinder 14 drives stripper 13 bottom of by
Seedling disk on plate 2 is unloaded down, and high degree of automation, production efficiency greatly improves, time saving and energy saving.
In the present invention, molding machine further includes bed die 5 and the second cylinder 6, and bed die 5 is horizontal and the setting that moves up and down is the bottom of at
The lower section of plate 2, the upper surface interval of bed die 5 is uniformly distributed several pillars, and several pillars and bed die 5 are integrally formed, structure letter
It is single；Pillar preferentially uses truncated cone-shaped, so that the seedling disk neat appearance made.Bottom plate 2 is equipped with several one-to-one with pillar
Grid, i.e. bottom plate 2 are grid-shaped (or checkerboard)；Second cylinder 6 is vertically arranged in the lower section of bed die 5 and its telescopic end and bed die
5 are fixedly connected (welding), and the second cylinder 6 driving bed die 5 moves up or be displaced downwardly to the lower section for being connected to bottom plate 2 or separate bottom plate 2, when
Pillar protrudes into corresponding grid when bed die 5 is abutted with bottom plate 2.During seedling disc molding, bed die 5 is driven by the second cylinder 6
On move to that bed die 5 is abutted with bottom plate 2 and the pillar on bed die 5 protrudes into the grid on bottom plate 2 so that seedling disc molding；Seedling disk at
It after type, is withdrawn from from seedling disk by the pillar that the second cylinder 6 drives bed die 5 to be displaced downwardly on bed die 5, is convenient for seedling disc molding；At this time
Seedling disk is shelved on a base plate 2.The advantage for increasing bed die 5 is: making seedling panel surface form multiple grooves by bed die 5, sows
When multiple grooves be used for mode seed, seed is uniformly separated, is conducive to germination, improves cultivating seeds quality.
In the present invention, device for discharging includes stripper 13 and the 5th cylinder 14, and the one of lower mold assemblies is arranged in stripper 13
Side, the 5th cylinder 14 is horizontally set on side of the stripper 13 far from lower mold assemblies and its telescopic end is fixedly connected with stripper 13
(welding)；Bottom plate 2 and/or mould material frame 3 can move up and down, and the 5th cylinder 14 drives stripper 13 to move back and forth with will be on bottom plate 2
Molding seedling disk is unloaded down, and the upper surface of bottom plate 2 and the downside of stripper 13 are located in same level when discharging.
It should be noted that the 5th cylinder 14 is preferably mounted at the lower surface of splicing plate 10, space is saved, spiral shell is generallyd use
Tether the mode connect, on the shell of the 5th cylinder 14 and stripper 13 is equipped with the screw hole cooperated with bolt；5th cylinder 14
The side of mould material frame 3 can also be erected at by bracket, the 5th cylinder 14 is integrally formed with bracket.After seedling disc molding, pass through first
Cylinder 4 drives mould material frame 3 to move up, and then drives stripper 13 that the seedling disk on bottom plate 2 is pushed to metal by the 5th cylinder 14
Silk screen conveyer, it is easy to operate, it is time saving and energy saving.It, herein can be in the 5th gas in order to cooperate moving up and down for bottom plate 2 or mould material frame 3
The lower section of cylinder 14 is vertically arranged a lifting cylinder, and the telescopic end of the lifting cylinder upward and extends upwardly to and the 5th cylinder 14
Weld together.When discharging, lifting cylinder can adjust the position of the 5th cylinder 14 and stripper 13 according to the specific location of bottom plate 2
It sets, so that the downside of stripper 13 and the upper surface of bottom plate 2 are located at same level, it is ensured that the 5th cylinder 14 drives stripper 13
Seedling disk on bottom plate 2 is unloaded down, high degree of automation, production efficiency greatly improves, time saving and energy saving.
In the present invention, device for discharging further includes two sensors, and two sensors are separately positioned on 13 moving rail of stripper
The front end of mark and rearmost end generally use bracket and are erected at corresponding position, and sensor uses ordinary skill people
The thinkable all modes of member institute are rack-mount.In discharge process, moved by the way that two sensor definition strippers 13 are horizontal
Dynamic displacement avoids stripper 13 is mobile from excessively influencing discharging.
Working principle of the present invention is as follows:
Stalk is sent to hopper 1, drives the first auger 16 and the rotation of the second auger 17 will expect by motor 15
Stalk in bucket 1 stirs evenly；Start the 6th cylinder 18, the 6th cylinder 18 driving plate 19 withdraws from 1 discharge outlet of hopper
Jack so that the stalk in hopper 1 drops down onto splicing frame 11 just one-step forming；After the completion of splicing, the driving of the 6th cylinder 18
Plate 19 is inserted into the jack of hopper discharge outlet to seal the discharge port of hopper 1；4th cylinder 12 drives splicing frame 11 along connecing
Flitch 10 is mobile sending stalk to mould material frame 3；Third cylinder 8 drives pressing plate 9 to move up and down in extrusion die material frame 3
Stalk, so that stalk is compressed to form seedling disk；Meanwhile second cylinder 6 drive bed die 5 on move to it is convex on bed die 5
Column passes through stalk seedling disk in the grid extrusion die material frame 3 on bottom plate 2, so that seedling disc molding；First cylinder 4 drives in mould material frame 3
The seedling disk that shifting or bottom plate 2 are moved down by bottom plate 2 and thereon exposes, so that the upper surface of bottom plate 2 and the downside of stripper 13 position
In in same level, the 5th cylinder 14 drives stripper 13 that the seedling disk on bottom plate 2 is pushed to wire mesh conveyer, metal
Seedling disk is sent to drying equipment and carries out drying and processing by silk screen conveyer；Aforesaid operations are repeated, the molding of batch seedling disk is completed.
It should be noted that all motors (model YE2), cylinder (model SC60) and the sensor involved in the present invention arrived
(model LJ18A3-8-Z) is all made of the prior art, and above-mentioned all parts are electrically connected with controller (model TC-SCR), control
Control circuit between device and all parts processed is the prior art, and the control circuit between controller and motor and sensor
For the prior art, the Chinese patent that notification number is 109153502 A of CN disclose foregoing circuit into；In addition, controller and cylinder
Between control circuit be the prior art, notification number be CN205983166U Chinese patent disclose foregoing circuit.
The foregoing is merely presently preferred embodiments of the present invention, is not intended to limit the invention, it is all in spirit of the invention and
Within principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of full-automatic stalk seedling disc shaping machine, it is characterised in that: including hopper (1), agitating device, material-receiving device, molding
Device and device for discharging, the agitating device setting is in the hopper (1)；The material-receiving device is arranged in the hopper (1)
Lower section, the material-receiving device is used to accept stalk that the hopper (1) is fallen and send to the molding machine；It is described at
The side of the material-receiving device is arranged in accept the stalk and extrusion forming that the material-receiving device is sent, institute in type device
It states device for discharging and the side of the molding machine is set and for unloading seedling disk molding on the molding machine down.
2. a kind of full-automatic stalk seedling disc shaping machine according to claim 1, it is characterised in that: the molding machine includes
Lower mold assemblies and at least one set of upper die component, the lower mold assemblies include bottom plate (2) and mould material frame (3), and the bottom plate (2) is horizontal
Setting；The mould material frame (3) is arranged on the bottom plate (2), is equipped with and the upper die component quantity phase in the mould material frame (3)
Same forming unit；The upper die component top moving up and down for being mounted on the mould material frame (3).
3. a kind of full-automatic stalk seedling disc shaping machine according to claim 2, it is characterised in that: the upper die component includes
Third cylinder (8) and pressing plate (9), the pressing plate (9) are horizontally set on the top of the mould material frame (3), the third cylinder (8)
Be arranged the pressing plate (9) top and its telescopic end extend downward into and be fixedly connected with the pressing plate (9), the third cylinder
(8) pressing plate (9) is driven to move up and down to squeeze or unclamp the stalk in the mould material frame (3).
4. a kind of full-automatic stalk seedling disc shaping machine according to claim 2, it is characterised in that: the device for discharging includes
The side of the lower mold assemblies, the 5th cylinder is arranged in stripper (13) and the 5th cylinder (14), the stripper (13)
(14) it is arranged fixed in the side of the stripper (13) far from the lower mold assemblies and its telescopic end and the stripper (13)
Connection；The bottom plate (2) and/or the mould material frame (3) can move up and down, and the 5th cylinder (14) drives the stripper
(13) it moves back and forth to unload seedling disk molding on the bottom plate (2) down.
5. a kind of full-automatic stalk seedling disc shaping machine according to claim 4, it is characterised in that: the molding machine also wraps
It includes the first cylinder (4), the lower section in the bottom plate (2) is arranged for first cylinder (4) and its telescopic end extends upwardly to and institute
It states bottom plate (2) or the mould material frame (3) is fixedly connected；When the mould material frame (3) is fixed on level height higher than the stripper
(13) when position, first cylinder (4) drives the bottom plate (2) to be displaced downwardly to and flushes on the downside of the stripper (13),
Alternatively, first cylinder (4) is driven when the bottom plate (2) is fixed on the position flushed on the downside of the stripper (13)
It moves to move on the mould material frame (3) and exposes the bottom plate (2)；5th cylinder (14) drives the stripper (13)
Seedling disk on the bottom plate (2) is unloaded down.
6. a kind of full-automatic stalk seedling disc shaping machine according to claim 4, it is characterised in that: the molding machine also wraps
Include two the first cylinders (4), any one first cylinder (4) setting the bottom plate (2) lower section and its telescopic end it is upward
Extend to and be fixedly connected with the bottom plate (2), remaining first cylinder (4) setting the mould material frame (3) top and its
Telescopic end is extended downward into be fixedly connected with the mould material frame (3), and two first cylinders (4) respectively drive the bottom simultaneously
Plate (2) move down with moved on the mould material frame (3) bottom plate (2) expose and with the downside of the stripper (13) it is neat
Flat, the 5th cylinder (14) drives the stripper (13) to unload the seedling disk on the bottom plate (2) down.
7. a kind of full-automatic stalk seedling disc shaping machine according to claim 2, it is characterised in that: the molding machine also wraps
Include bed die (5) and the second cylinder (6), the bed die (5) is horizontally set on the lower section of the bottom plate (2), the bed die (5) it is upper
Surface interval is uniformly distributed several pillars, and the bottom plate (2) is equipped with several and one-to-one grid of the pillar；It is described
Second cylinder (6) be arranged the bed die (5) lower section and its telescopic end extend upwardly to and be fixedly connected with the bed die (5),
Second cylinder (6) drives the bed die (5) to move up or be displaced downwardly to the lower section for being connected to the bottom plate (2) or far from the bottom
Plate (2), when being moved on the bed die (5) with the bottom plate (2) abutting, the pillar is protruded into the corresponding grid.
8. according to a kind of described in any item full-automatic stalk seedling disc shaping machines of claim 2 to 7, it is characterised in that: described to connect
Expect that device includes splicing plate (10), splicing frame (11) and the 4th cylinder (12), the splicing plate (10) is horizontally set on the material
It struggles against the lower section of (1) and one end extends to the side of the mould material frame (3)；The splicing frame (11) is slidably arranged in the splicing
On plate (10), the telescopic end of the 4th cylinder (12) is fixed with the splicing frame (11) far from the side of the mould material frame (3)
Connection, the 4th cylinder (12) drive the splicing frame (11) to move back and forth along the splicing plate (10) to accept the material
The stalk or send stalk to the mould material frame (3) that bucket (1) is fallen.
9. a kind of full-automatic stalk seedling disc shaping machine according to claim 8, it is characterised in that: the material-receiving device also wraps
At least one is included along the horizontally disposed guide rod of splicing frame (11) motion track (7), the corresponding side of the splicing frame (11)
Equipped with the through-hole being slidably matched with the guide rod (7), the splicing frame (11) is horizontally movable to be mounted on the guide rod (7)
On, the 4th cylinder (12) drives the splicing frame (11) to move horizontally along the guide rod (7).
10. according to a kind of described in any item full-automatic stalk seedling disc shaping machines of claim 2 to 7, it is characterised in that: further include
6th cylinder (18) and plate (19), the discharge outlet of hopper (1) lower end be equipped with the plate (19) matched jack,
The plate (19) is horizontal to be inserted into the discharge port of the hopper (1) by the jack；It stretches 6th cylinder (18)
Contracting end and the plate (19) are sequentially connected, and the 6th cylinder (18) drives the plate (19) to move back and forth to open or seal
Close the discharge port of the hopper (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910203452.2A CN109895432A (en) | 2019-03-18 | 2019-03-18 | A kind of full-automatic stalk seedling disc shaping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910203452.2A CN109895432A (en) | 2019-03-18 | 2019-03-18 | A kind of full-automatic stalk seedling disc shaping machine |
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| CN109895432A true CN109895432A (en) | 2019-06-18 |
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| CN201910203452.2A Pending CN109895432A (en) | 2019-03-18 | 2019-03-18 | A kind of full-automatic stalk seedling disc shaping machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110549530A (en) * | 2019-09-03 | 2019-12-10 | 邹艳东 | Agricultural seedling dish make-up machine |
| CN114161762A (en) * | 2021-11-29 | 2022-03-11 | 湘潭新云科技有限责任公司 | Symmetrical guide center driven precise automatic powder forming press |
| CN114868623A (en) * | 2022-06-23 | 2022-08-09 | 黑龙江省农业机械工程科学研究院 | Straw substrate seedling raising plate forming machine |
-
2019
- 2019-03-18 CN CN201910203452.2A patent/CN109895432A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110549530A (en) * | 2019-09-03 | 2019-12-10 | 邹艳东 | Agricultural seedling dish make-up machine |
| CN114161762A (en) * | 2021-11-29 | 2022-03-11 | 湘潭新云科技有限责任公司 | Symmetrical guide center driven precise automatic powder forming press |
| CN114161762B (en) * | 2021-11-29 | 2024-04-19 | 湘潭新云科技有限责任公司 | A symmetrically guided center driven precision automatic powder forming press |
| CN114868623A (en) * | 2022-06-23 | 2022-08-09 | 黑龙江省农业机械工程科学研究院 | Straw substrate seedling raising plate forming machine |
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Application publication date: 20190618 |