CN210880182U - Concrete automatic pouring equipment for mold fixing line - Google Patents
Concrete automatic pouring equipment for mold fixing line Download PDFInfo
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- CN210880182U CN210880182U CN201921013790.1U CN201921013790U CN210880182U CN 210880182 U CN210880182 U CN 210880182U CN 201921013790 U CN201921013790 U CN 201921013790U CN 210880182 U CN210880182 U CN 210880182U
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Abstract
The utility model discloses a solid mould is automatic equipment of pouring of concrete for line, the concrete placement mode for solid mould line who mainly solves existence among the prior art occupies the driving resource for a long time, has reduced and has pour efficiency, has increased the problem of personnel's potential safety hazard. The automatic concrete pouring equipment for the mold fixing line comprises a support and two rails which are arranged on the support and parallel to each other in the horizontal plane; the rail is provided with a main walking mechanism, two sliding rails are connected between the two main walking mechanisms, and the sliding rails are provided with auxiliary walking mechanisms; the auxiliary walking mechanism is provided with a lifting mechanism; a hopper is connected between the two lifting mechanisms to drive the lifting mechanisms to lift. By the proposal, the utility model discloses reached and reduced and taken driving resources, improved the purpose of pouring efficiency and reduction personnel potential safety hazard, had very high practical value and spreading value.
Description
Technical Field
The utility model belongs to the technical field of the assembly type construction equipment and specifically relates to a solid mould is concrete automatic pouring equipment for line is related to.
Background
With the development of modern industrial technology, building houses can be manufactured in sets in batches like car building. The prefabricated house components are transported to a construction site to be assembled and connected. Since 2015, national assembly type building planning is intensively produced, and the need of vigorously developing assembly type buildings to promote industrial structure adjustment and upgrading is proposed; the method makes clear for the development of the assembly type building and the steel structure key area, the future assembly type building occupation ratio new building target and the key development city.
At present, PC component manufacturers all use a fixed mold platform when producing special-shaped components and components with large span, a concrete tank car is driven to the site, then a material hopper is used for receiving the materials, a travelling crane is used for hoisting, and then the travelling crane and a hopper door are manually controlled to complete pouring operation. The method can occupy limited traveling crane resources for a long time, and the pouring efficiency is determined by the number of traveling cranes; the probability of safety accidents is greatly increased when the personnel are under the object for long-time operation; the manual control of the hopper door easily causes untimely opening and closing, increases workload and causes unnecessary waste; the labor cost is high, and the labor intensity of workers is high.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a solid mould is automatic equipment of pouring of concrete for line to solve solid mould for line concrete placement mode and occupy the driving resource for a long time, reduced and pour efficiency, increased the problem of personnel's potential safety hazard.
In order to solve the above problem, the utility model provides a following technical scheme:
an automatic concrete pouring device for a mold fixing line comprises a support and two rails which are arranged on the support and parallel to each other in the horizontal plane; the rail is provided with a main walking mechanism, two sliding rails are connected between the two main walking mechanisms, and the sliding rails are provided with auxiliary walking mechanisms; the auxiliary walking mechanism is provided with a lifting mechanism; a hopper is connected between the two lifting mechanisms to drive the lifting mechanisms to lift.
Specifically, the main travelling mechanism comprises a shell, and a motor and a reduction gearbox which are arranged in the shell; the rotating shaft of the motor is connected with the input shaft of the reduction box, and the output shaft of the reduction box is connected with wheels; the wheels are positioned outside the shell and run on the track; the auxiliary walking mechanism and the main walking mechanism have the same structure.
Specifically, the main traveling mechanism comprises a shell and a motor arranged in the shell, wherein a rotating shaft of the motor is connected with a gear, and the gear is positioned outside the shell; a rack meshed with the gear is arranged on the track; the auxiliary walking mechanism and the main walking mechanism have the same structure.
Specifically, orbital both ends all are equipped with crashproof dog, are equipped with collision avoidance sensor on the casing that crashproof dog is faced mutually.
The concrete automatic pouring equipment for the mold fixing line further comprises a control box arranged on any one shell and a PLC (programmable logic controller) arranged in the control box; the bottom of the hopper is provided with a switch valve for controlling whether the hopper is opened or not; the input end of the anti-collision sensor is electrically connected with the output end of the PLC controller, and the horizontal position control output end of the PLC controller is respectively electrically connected with the signal input ends of the motors in the main travelling mechanism and the auxiliary travelling mechanism; and the drive control end of the PLC is electrically connected with the signal input end of the switch valve.
Specifically, the lifting mechanism comprises a hydraulic cylinder arranged in the shell of the auxiliary travelling mechanism, and a hydraulic rod of the hydraulic cylinder is fixedly connected with the side wall of the hopper; and the vertical position control output end of the PLC is respectively electrically connected with the signal input ends of the two hydraulic cylinders.
Specifically, the automatic concrete pouring equipment for the mold fixing line further comprises a remote controller; a signal transmitter is arranged in the remote controller; and a control port of the PLC is connected with a signal receiver, and a signal transmitter is wirelessly connected with the signal receiver.
Specifically, the PLC controller is S7-200PLC in model.
Compared with the prior art, the utility model discloses following beneficial effect has:
(1) when the utility model is used, concrete is injected into the hopper, the hopper is driven by the main running mechanism and the auxiliary running mechanism to move to the position above the concrete member mould to be poured, and the hopper is driven by the lifting mechanism to descend to a proper height for pouring; the method has the advantages that the occupied driving resources are avoided, more hoppers can work, more to-be-poured concrete member molds complete pouring, the pouring efficiency is improved, and the potential safety hazards of personnel are reduced.
(2) The utility model discloses well anticollision dog and anticollision sensor's setting prevents the bump, increases the utility model provides a stability is normal the utility model discloses a life.
(3) The utility model sends control signals by the remote controller, and the hopper is controlled by the PLC to move to the corresponding position; can be in the safe local operation that can see the hopper, avoided the potential safety hazard that the site environment of complicacy brought, improved the utility model discloses a security.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of an internal structure of the main travel mechanism.
Fig. 3 is another internal structure diagram of the main traveling mechanism.
Fig. 4 is a control block diagram of the present invention.
In the drawings, the names of the parts corresponding to the reference numerals are as follows:
1-an anti-collision stop block, 2-a track, 3-an anti-collision sensor, 4-a shell, 5-a motor, 6-a sliding rail, 7-a reduction box, 8-a wheel, 9-a gear, 10-a control box, 11-a rack, 12-a PLC controller, 13-a hopper, 14-a switch valve, 15-a hydraulic cylinder, 16-a hydraulic rod, 17-a remote controller, 18-a signal transmitter and 19-a signal receiver.
Detailed Description
The present invention will be further described with reference to the following drawings and examples, and embodiments of the present invention include, but are not limited to, the following examples.
As shown in fig. 1 to 4, an automatic concrete pouring device for a mold fixing line comprises a bracket and two rails 2 which are arranged on the bracket and are parallel to each other in the horizontal plane; the track 2 is provided with a main walking mechanism, two sliding rails 6 are connected between the two main walking mechanisms, and the sliding rails 6 are provided with auxiliary walking mechanisms; the auxiliary walking mechanism is provided with a lifting mechanism; a hopper 13 is connected between the two lifting mechanisms to drive the lifting mechanisms to lift.
The existing formwork-fixing line concrete pouring mode occupies driving resources for a long time, so that the pouring efficiency is reduced, and the potential safety hazard of personnel is increased; when the utility model is used, concrete is injected into the hopper 13, the concrete component is driven by the main running mechanism and the auxiliary running mechanism to move to the position above a concrete component mould to be poured, and the concrete component is driven by the lifting mechanism to descend to a proper height and then is poured; the problem that too much travelling crane resources are occupied is avoided, meanwhile, more hoppers 13 can work, more to-be-poured concrete member molds complete pouring, pouring efficiency is improved, and potential safety hazards of personnel are reduced.
In a preferred embodiment of the present invention, the main traveling mechanism includes a housing 4, and a motor 5 and a reduction gear box 7 both disposed therein; the rotating shaft of the motor 5 is connected with the input shaft of the reduction gearbox 7, and the output shaft of the reduction gearbox 7 is connected with a wheel 8; the wheels 8 are positioned outside the shell 4 and run on the track 2; the auxiliary walking mechanism and the main walking mechanism have the same structure; the power generated by the motor 5 is transmitted to the wheels 8 through the reduction gearbox 7 and moves on the track 2 under the driving of the wheels 8.
In a preferred embodiment of the present invention, the main traveling mechanism includes a housing 4 and a motor 5 disposed therein, a rotating shaft of the motor 5 is connected to a gear 9, and the gear 9 is located outside the housing 4; a rack 11 meshed with the gear 9 is arranged on the track 2; the auxiliary walking mechanism and the main walking mechanism have the same structure; in another implementation manner of the present invention, the power of the motor 5 drives the gear 9 to move on the rack 11 to realize the movement on the track 2; other travel mechanisms may also be used.
In a preferred embodiment of the present invention, two ends of the track 2 are provided with the anti-collision stoppers 1, and the housing 4 opposite to the anti-collision stoppers 1 is provided with the anti-collision sensor 3; anticollision dog 1 and anticollision sensor 3 set up the collision prevention, increase the utility model provides a stability is normal the utility model discloses a life.
In a preferred embodiment of the present invention, an automatic concrete pouring apparatus for a mold fixing line further includes a control box 10 disposed on any one of the housings 4 and a PLC controller 12 disposed in the control box 10; the bottom of the hopper 13 is provided with a switch valve 14 for controlling whether the hopper is opened or not; the input end of the anti-collision sensor 3 is electrically connected with the output end of the PLC 12, and the horizontal position control output end of the PLC 12 is respectively electrically connected with the signal input ends of the motors 5 in the main travelling mechanism and the auxiliary travelling mechanism; the drive control end of the PLC 12 is electrically connected with the signal input end of the switch valve 14; an alarm can be connected to the PLC 12, and after the anti-collision stop block 1 is impacted by the anti-collision sensor 3, the PLC 12 controls the alarm to give an alarm to remind people; after the hopper 13 travels to a correct position and descends to a proper height, the PLC 12 controls the switch valve 14 to be opened to finish pouring, then the switch valve 14 is closed, the switch valve is then lifted to a correct height, the hopper travels to the material injection vehicle to inject materials, and the steps are repeated to continue pouring.
In a preferred embodiment of the present invention, the lifting mechanism comprises a hydraulic cylinder 15 disposed in the auxiliary traveling mechanism housing 4, and a hydraulic rod 16 of the hydraulic cylinder 15 is fixedly connected to a sidewall of the hopper 13; the vertical position control output end of the PLC 12 is respectively and electrically connected with the signal input ends of the two hydraulic cylinders 15; the lifting of the hopper 13 is completed by a lifting hydraulic cylinder 15, and other lifting structures such as a motor 5 for driving the gear 9 and the rack 11 to realize lifting and the like can also be selected.
In a preferred embodiment of the present invention, the automatic concrete pouring equipment for a mold fixing line further comprises a remote controller 17; a signal transmitter 18 is arranged in the remote controller 17; a control port of the PLC 12 is connected with a signal receiver 19, and a signal transmitter 18 is wirelessly connected with the signal receiver 19; the remote controller 17 sends a control signal, and the hopper 13 is controlled to move to a corresponding position through the PLC 12; can be in the safe local operation that can see hopper 13, the potential safety hazard of having avoided complicated site environment to bring has improved the utility model discloses a security.
In the preferred embodiment of the present invention, the PLC controller 12 is model number S7-200 PLC; other types of PLC controllers 12 may also be used.
The height of the bracket is selected by the track 2 according to requirements; two ends of a sliding rail 6 are respectively welded on the shells 4 of the two main travelling mechanisms to form a square or rectangular mechanism; u-shaped section bars are welded between the shells 4 of the two auxiliary travelling mechanisms.
The working principle is as follows: when in use, the hopper 13 is firstly placed on the ground, and is lifted to the specified position of the equipment by a travelling crane after being fully filled with materials; the concrete can also be conveyed to the upper part of the hopper 13 by the trolley of the track 2 and directly poured into the hopper 13; then, the hopper 13 is controlled to move to the position above a component mould needing to be poured by remote control, the height position of the hopper 13 is adjusted by a remote control button, and the switch valve 14 is controlled to be opened to finish pouring, so that the pouring of PC component concrete is finished; and then controlling the switch valve 14 to be closed, controlling the main travelling mechanism and the auxiliary travelling mechanism to move, continuously injecting the materials, and repeating the process to finish the pouring again.
The utility model can make better use of the limited crane resources in the factory, can greatly improve the pouring efficiency by increasing the hopper 13 and the quantity of the utility model, and has lower investment cost; the potential safety hazard of personnel working under the condition of hanging objects is avoided; the hopper 13 door is controlled by the switch valve 14, and the opening and closing are timely, so that the workload and the waste are effectively reduced; less workers are adopted, the labor cost is reduced, and the labor intensity of the workers is greatly reduced.
According to the above embodiment, alright realize the utility model discloses well. It is worth to say that, on the premise of the above structural design, in order to solve the same technical problem, even if some insubstantial changes or retouching are made in the utility model, the essence of the adopted technical scheme is still the same as the utility model, so it should be in the protection scope of the utility model.
Claims (8)
1. The utility model provides a solid mould is concrete automatic pouring equipment for line, includes the support, its characterized in that: the device also comprises two rails (2) which are arranged on the bracket and are parallel to each other in the horizontal plane; the rail (2) is provided with a main walking mechanism, two sliding rails (6) are connected between the two main walking mechanisms, and the sliding rails (6) are provided with auxiliary walking mechanisms; the auxiliary walking mechanism is provided with a lifting mechanism; a hopper (13) is connected between the two lifting mechanisms to drive the lifting mechanisms to lift.
2. The automatic concrete pouring equipment for the mold fixing line according to claim 1, is characterized in that: the main walking mechanism comprises a shell (4), and a motor (5) and a reduction gearbox (7) which are arranged in the shell; a rotating shaft of the motor (5) is connected with an input shaft of the reduction box (7), and an output shaft of the reduction box (7) is connected with a wheel (8); the wheels (8) are positioned outside the shell (4) and run on the track (2); the auxiliary walking mechanism and the main walking mechanism have the same structure.
3. The automatic concrete pouring equipment for the mold fixing line according to claim 1, is characterized in that: the traveling mechanism comprises a shell (4) and a motor (5) arranged in the shell, a rotating shaft of the motor (5) is connected with a gear (9), and the gear (9) is positioned outside the shell (4); a rack (11) meshed with the gear (9) is arranged on the track (2); the auxiliary walking mechanism and the main walking mechanism have the same structure.
4. The automatic concrete pouring equipment for the mold fixing line according to claim 2 or 3, wherein: both ends of track (2) all are equipped with crashproof dog (1), are equipped with crashproof sensor (3) on crashproof dog (1) casing (4) that faces mutually.
5. The automatic concrete pouring equipment for the mold fixing line according to claim 4, is characterized in that: the device also comprises a control box (10) arranged on any shell (4) and a PLC (programmable logic controller) controller (12) arranged in the control box (10); the bottom of the hopper (13) is provided with a switch valve (14) for controlling whether the hopper is opened or not; the input end of the anti-collision sensor (3) is electrically connected with the output end of the PLC (12), and the horizontal position control output end of the PLC (12) is respectively electrically connected with the signal input ends of the motors (5) in the main travelling mechanism and the auxiliary travelling mechanism; the drive control end of the PLC (12) is electrically connected with the signal input end of the switch valve (14).
6. The automatic concrete pouring equipment for the mold fixing line according to claim 5, is characterized in that: the lifting mechanism comprises a hydraulic cylinder (15) arranged in the auxiliary travelling mechanism shell (4), and a hydraulic rod (16) of the hydraulic cylinder (15) is fixedly connected with the side wall of the hopper (13); the vertical position control output end of the PLC (12) is respectively and electrically connected with the signal input ends of the two hydraulic cylinders (15).
7. The automatic concrete pouring equipment for the mold fixing line according to claim 6, is characterized in that: the system also comprises a remote controller (17); a signal transmitter (18) is arranged in the remote controller (17); the control port of the PLC (12) is connected with a signal receiver (19), and the signal transmitter (18) is wirelessly connected with the signal receiver (19).
8. The automatic concrete pouring equipment for the mold fixing line according to claim 7, is characterized in that: the PLC controller (12) is S7-200PLC in model.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921013790.1U CN210880182U (en) | 2019-07-02 | 2019-07-02 | Concrete automatic pouring equipment for mold fixing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921013790.1U CN210880182U (en) | 2019-07-02 | 2019-07-02 | Concrete automatic pouring equipment for mold fixing line |
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| Publication Number | Publication Date |
|---|---|
| CN210880182U true CN210880182U (en) | 2020-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921013790.1U Active CN210880182U (en) | 2019-07-02 | 2019-07-02 | Concrete automatic pouring equipment for mold fixing line |
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| Country | Link |
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| CN (1) | CN210880182U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112092405A (en) * | 2020-07-23 | 2020-12-18 | 科达制造股份有限公司 | Suspension type artificial stone sheet distributing device |
| CN113737800A (en) * | 2021-10-14 | 2021-12-03 | 南通同欧智能装备科技有限公司 | Large-volume concrete pouring construction equipment and construction process |
-
2019
- 2019-07-02 CN CN201921013790.1U patent/CN210880182U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112092405A (en) * | 2020-07-23 | 2020-12-18 | 科达制造股份有限公司 | Suspension type artificial stone sheet distributing device |
| CN113737800A (en) * | 2021-10-14 | 2021-12-03 | 南通同欧智能装备科技有限公司 | Large-volume concrete pouring construction equipment and construction process |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210401 Address after: Room 302, 3 / F, building 1, Yunnan image theme cultural community (phase I), No. 764 Chuanjin Road, Panlong District, Kunming City, Yunnan Province, 650051 Patentee after: YUNNAN JINHONG CONSTRUCTION Co.,Ltd. Address before: 650300 10th floor, Qinglong investment building, 1 Longxiang Road, Qinglong sub district office, Anning City, Kunming City, Yunnan Province Patentee before: Yunnan Dingxiang New Materials Technology Co.,Ltd. |