CN105200873B - A kind of track concrete casting machine - Google Patents
A kind of track concrete casting machine Download PDFInfo
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- CN105200873B CN105200873B CN201510578184.4A CN201510578184A CN105200873B CN 105200873 B CN105200873 B CN 105200873B CN 201510578184 A CN201510578184 A CN 201510578184A CN 105200873 B CN105200873 B CN 105200873B
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Abstract
A kind of track concrete casting machine, the track concrete casting machine includes base, operation room, power source component, the invention of concreting component and accessory part, the operation room, power source component, concreting component are arranged on the base, and the accessory part is arranged at the operation room, power source component, on concreting component.The beneficial effects of the present invention are, concrete transporting equipment is organically combined with placing installation, both can carry out operation simultaneously, easy construction, meanwhile, operation room is provided with the middle part of casting machine, the various situations adjustment that workman can be in casting process pours operation, it is more efficient, pour effect more preferable.
Description
Technical field
The invention belongs to railway art, and in particular to a kind of track concrete casting machine.
Background technology
The casting machine of prior art is made up of generator car, waterwheel, concrete screw conveyer and casting machine, and generator and
Waterwheel is walked in the grooved track completed in advance, and casting machine is travelled on rail.Original casting machine can only on spacious road surface,
Pouring practice could be implemented by needing concrete delivery truck and concrete screw conveyer to coordinate simultaneously.
The content of the invention
In order to effectively solve the above problems, the present invention provides a kind of track concrete casting machine.
A kind of track concrete casting machine, the track concrete casting machine include base, operation room, power source component,
Concreting component and accessory part, the operation room, power source component, concreting component are arranged at the base
On, the accessory part is arranged at the operation room, power source component, on concreting component.
Further, the base top wherein one end to the other end is sequentially provided with power source component, operation room and coagulation
Soil pours component.
Further, the base bottom is provided with multiple hydraulic pressure steel wheels, sensing equipment, multiple driving wheels, hydraulic motor,
The hydraulic pressure steel wheel is fixed on framework bottom the week side of boss, and the driving wheel is arranged at base bottom corner, the driving wheel with it is described
Hydraulic motor is connected, and the equipment that points to is set on the inside of the driving wheel.
Further, the power source component includes generating set, pump group, frequency converter and electric box, the generating
Unit is arranged on base upper side end, and the pump group is arranged on side of the generating set in contrast to base end, specifically also
Can be to be provided with fuel reserve tank in base upper interior, the pump group to provide hydraulic-driven power for casting machine, the pump group side is provided with
Frequency converter and electric box.
Further, the concreting component includes concrete accommodating cylinder, crane, pours cylinder, vibrating spear, lifting
Oil cylinder, coagulation dirt chute, vibrating motor, guiding valve oil cylinder, guiding valve, beam, toothed gearing electric motor, the concrete house cylinder and consolidated
It is scheduled on frame base, the concrete houses cylinder and the junction of the frame base is provided with beam, described to pour a number
Measure to be multiple, it is described to pour that cylinder is respectively arranged on the inside of track place and in the middle of two tracks, the concrete houses cylinder has
Bottom is connected by coagulation dirt chute with the cylinder that pours, and the cylinder that pours is connected with the crane, the vibrating spear quantity
To be multiple, the vibrating spear other end is extended to below frame base.
Further, the concrete houses cylinder tool bottom and sets the hoist cylinder, vibrating motor, guiding valve oil cylinder, cunning
Valve, the hoist cylinder is connected with the crane, and the vibrating motor houses cylinder with the concrete and is connected, the guiding valve oil
Cylinder is connected with the guiding valve, and the guiding valve is connected with the cylinder that pours, and the toothed gearing electric motor, which is arranged at the concrete, to be held
Put a side.
Further, the accessory part includes：It is cat ladder, protection device, lighting device, pull switch, warning lamp, described
Cat ladder is arranged at the concrete and houses cylinder both sides, and the protection device is arranged at the casting machine front end, and one end is extended beyond
The maximum position of concreting component, the lighting device is arranged at the front and rear sides and operation room top of the casting machine
Portion, the pull switch is arranged at the surrounding of the base, and the warning lamp is arranged at the top of operation room.
Further, the operation room is arranged in base upper middle position, the operation room provided with operative position, operation
Handle, multiple control cabinets, Main Control Tank and display, the Main Control Tank connect the control cabinet and accessory part, the control respectively
Case processed connects the vibrating spear, guiding valve oil cylinder, vibrating motor, hoist cylinder and toothed gearing electric motor respectively.
The beneficial effects of the present invention are organically combined concrete transporting equipment with placing installation, both can be same
Shi Jinhang operations, easy construction, meanwhile, operation room is provided with the middle part of casting machine, what workman can be in casting process is various
Situation adjustment pours operation, more efficient, pours effect more preferable.
Brief description of the drawings
Fig. 1 is a kind of track concrete casting machine structural representation of the invention；
Fig. 2 is a kind of track concrete casting machine front end strabismus schematic diagram of the invention；
Fig. 3 is that a kind of track concrete casting machine structure of the invention integrally squints schematic diagram；
Fig. 4 is a kind of track concrete casting machine structure tail end strabismus schematic diagram of the invention.
Drawing reference numeral：1st, base；2nd, cat ladder；3rd, protection device；4th, concrete houses cylinder；5th, crane；6th, cylinder is poured；7、
Operation handle；8th, operative position；9th, hydraulic pressure steel wheel；10th, sensing equipment；11st, driving wheel；12nd, lamp bracket；13rd, hydraulic motor；14th, send out
Group of motors；15th, pump group；16th, frequency converter；17th, electric box；18th, control cabinet；19th, Main Control Tank；20th, display；21st, vibrate
Rod；22nd, lighting device；23rd, hoist cylinder；24th, coagulation dirt chute；25th, vibrating motor；26th, guiding valve oil cylinder；27th, pull switch；
28th, beam；29th, screw；30th, toothed gearing electric motor；31st, warning lamp.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples
The present invention is explained in further detail.It should be appreciated that specific embodiment described herein is used only for explaining the present invention, and
It is not used in the restriction present invention.
On the contrary, the present invention covers any replacement done in the spirit and scope of the present invention being defined by the claims, repaiied
Change, equivalent method and scheme.Further, in order that the public has a better understanding to the present invention, below to the thin of the present invention
It is detailed to describe some specific detail sections in section description.Part without these details for a person skilled in the art
Description can also understand the present invention completely.
As Figure 1-4, a kind of track concrete casting machine that the present invention is provided, the track concrete casting machine includes
Base, operation room, power source component, concreting component and accessory part, the operation room, power source component, concrete
Pour component to be arranged on the base, the accessory part is arranged at the operation room, power source component, concreting group
On part.
The base bottom is provided with multiple hydraulic pressure steel wheels 9, sensing equipment 10, multiple driving wheels 11, hydraulic motor 13, institute
State hydraulic pressure steel wheel 9 and be fixed on framework bottom the week side of boss, the driving wheel 11 is arranged at base bottom corner, the driving wheel 11 and institute
State hydraulic motor 13 to connect, the hydraulic motor 13 provides power to the driving wheel 11, the sensing equipment 10 sets described
On the inside of driving wheel, play a part of guide and limit, prevent from de-orbiting in casting machine walking process, in order to adapt to the construction of capital construction
Error, can adjust the height of hydraulic pressure steel wheel 9 changes the chassis height, and the guide device 10 can also be moved.It is described
Base top wherein one end to the other end is sequentially provided with power source component, operation room and concreting component.
The power source component includes generating set 14, pump group 15, frequency converter 16 and electric box 17, the generator
Group 14 is arranged on base upper side end, and the pump group 15 is arranged on side of the generating set 14 in contrast to base end, tool
Body also can be to provide hydraulic-driven power, the pump group 15 provided with fuel reserve tank for casting machine in base upper interior, the pump group 15
Side is provided with frequency converter 16 and electric box 17, and the electric power that the generating set 14 is provided is frequency converted device 16 and is transported to institute
Electric box is stated, the electric box 17 delivers power to other elements again.
The concreting component includes concrete and houses cylinder 4, crane 5, pours cylinder 6, vibrating spear 21, hoist cylinder
23rd, coagulation dirt chute 24, vibrating motor 25, guiding valve oil cylinder 26, guiding valve, beam 28, toothed gearing electric motor 30, the concrete
Accommodating cylinder 4 is fixed on frame base 1, and the junction that the concrete houses cylinder 4 and the frame base 1 is provided with beam
28, the quantity of cylinder 6 that pours is multiple, and the cylinder 6 that pours is respectively arranged at track inner side and in the middle of two tracks, will
Concrete is distributed in the range of track width, and the concrete houses 4 bottoms of cylinder tool and poured by coagulation dirt chute 24 with described
Build cylinder 6 to connect, the cylinder 6 that pours is connected with the crane 5, the quantity of vibrating spear 21 is multiple, vibrating spear one end connection
On the framework on the top of the operation room, in the state of lifting, they can with autonomous control, when being left behind by operator,
Vibrations can be automatically begun to go to complete concrete tamping work, vibration, the vibrating spear are automatically stopped again when elevated empty extension
21 other ends extend to the lower section of frame base 1, and the concrete houses cylinder and has the 4 bottoms setting hoist cylinder 23, vibration electricity
Machine 25, guiding valve oil cylinder 26, guiding valve, the hoist cylinder 23 are connected with the crane 5, the vibrating motor 25 and the coagulation
The accommodating cylinder 4 of soil is connected, and the guiding valve oil cylinder 26 is connected with the cylinder 6 that pours, and the toothed gearing electric motor 30 is arranged at described mixed
The solidifying accommodating side of cylinder 4 of soil, stirring power is provided for housing cylinder to concrete.The beam 28 is held to reduce concrete
Impact of the cylinder 4 in vibration to frame base 1 is put, the hoist cylinder 23 is used for the height for controlling to pour cylinder 6, approached when pouring
Casting area, reduces and splashes, lift during walking, avoid sleeper, the guiding valve oil cylinder 26 is connected with the guiding valve, the guiding valve and institute
State and pour cylinder 6 and connect, the slide-valve precise controlling that the flowing of concrete is hydraulically operated can make a small amount of concrete flow to master
Pouring area is wanted, vibrating motor 25 is that the accommodating cylinder 4 of shaking concrete makes concrete slip not solidify.
The accessory part includes：It is cat ladder 2, protection device 3, lighting device 22, pull switch 27, warning lamp 31, described
Cat ladder 2 is arranged at the concrete and houses the both sides of cylinder 4, facilitates workman to check that concrete houses the inner concrete situation of cylinder 4, the guarantor
Protection unit 3 is arranged at the casting machine front end, and one end extends beyond the maximum position of concreting component, prevent hit when pair
The damage of device, the lighting device 22 is arranged at the top of the front and rear sides of the casting machine and operation room, and the drawstring is opened
27 surroundings for being arranged at the base 1 are closed, the pull switch pull switch 27 is made to be stopped in emergency in burst accident
, the warning lamp 31 is arranged at the top of operation room, and other people are reminded for warning.
The operation room is arranged on base upper middle position, provided with operative position 8, operation handle 7, many in the operation room
Individual control cabinet 18, Main Control Tank 19 and display 20, the Main Control Tank 19 control multiple 18,3 control cabinets 18 of control cabinet
Corresponding vibrating spear 21, guiding valve oil cylinder 26 and vibrating motor 25 are controlled respectively, Main Control Tank 19 not only controls control cabinet 18, also
Walking is controlled, pours into a mould, illuminate, stopping in emergency, generating set 14 provides power to electric box 17;Electric box 17 is again to each
Individual part:Hydraulic power unit 15, frequency converter 16, vibrating spear 21, lighting device 22, vibrating motor 25, pull switch 27, gear
Reducing motor 30 and warning lamp 31 provide power, and hydraulic power unit 15 is to hydraulic pressure steel wheel 9, hydraulic motor 13, hoist cylinder 23 and slides
Valve oil cylinder 26 provides power.The operation room is welded into square tube, and welded wire fabric is protected in the middle of square tube, and outside is with thoroughly
It is bright poly (methyl methacrylate) plate protection, rain-proof, closed.
In cast, as long as concrete is cast in below the empty position in the middle of two sleepers and two adjacent sleepers
Space is not filled up, what equipment was off.After these spaces are filled with concrete, main manipulator will stop cast and to
The preceding step of mobile device one, and spout is reached at next group of sleeper neutral gear, a moving step about moves 0.6-0.7 meters
Distance.
The casting machine is not only limited in walking on track, when being travelled outside track structure, can walk in cement platform
On rank or on aisle.
When needing water in the course of work, it can be installed during to water substructure or cleaning equipment, on casting machine with carrying
The water tank of shower nozzle, quantitatively sprays water before casting.The concrete being externally supplied is completed by concrete transporting equipment, regularly to coagulation
The accommodating cylinder input of soil, the supply of concrete is by special gantry transport vehicle, and the concrete for carrying an agitation is filled close to pouring
Build machine and the concrete that concrete is inputted into casting machine is housed into cylinder.
The beneficial effects of the present invention are organically combined concrete transporting equipment with placing installation, both can be same
Shi Jinhang operations, easy construction, meanwhile, operation room is provided with the middle part of casting machine, what workman can be in casting process is various
Situation adjustment pours operation, more efficient, pours effect more preferably, and the equipment is applied suitable for the track to be poured into a mould of any band
Work, it is adaptable to using any sleeper, the cast work of the track of fixture or rail.
Claims (5)
1. a kind of track concrete casting machine, it is characterised in that the track concrete casting machine includes base, operation room, moved
Power source component, concreting component and accessory part, the operation room, power source component, concreting component are arranged at
On the base, the accessory part is arranged at the operation room, power source component, on concreting component；
The base top wherein one end to the other end is sequentially provided with power source component, operation room and concreting component；
The concreting component includes concrete and houses cylinder, crane, pours cylinder, vibrating spear, hoist cylinder, concrete cunning
Road, vibrating motor, guiding valve oil cylinder, guiding valve, beam, toothed gearing electric motor, the concrete house cylinder and are fixed on base, institute
State concrete and house cylinder with the junction of the base provided with beam, a quantity that pours is multiple, and the cylinder that pours divides
Be not disposed in proximity on the inside of track place with the middle of two tracks, the accommodating cylinder bottom of the concrete by coagulation dirt chute with it is described
Cylinder connection is poured, the cylinder that pours is connected with the crane, the vibrating spear quantity is multiple, vibrating spear one end connection
On the framework on the top of the operation room, the vibrating spear other end is extended to below base；
The concrete houses cylinder bottom and sets the hoist cylinder, vibrating motor, guiding valve oil cylinder, guiding valve, the hoist cylinder
It is connected with the crane, the vibrating motor houses cylinder with the concrete and is connected, and the guiding valve oil cylinder connects with the guiding valve
Connect, the guiding valve is connected with the cylinder that pours, the toothed gearing electric motor is arranged at the concrete and houses cylinder side.
2. track concrete casting machine according to claim 1, it is characterised in that the base bottom is provided with multiple liquid
Steel pressing wheel, sensing equipment, multiple driving wheels, hydraulic motor, the hydraulic pressure steel wheel are fixed on base bottom the week side of boss, the driving wheel
Base bottom corner is arranged at, the driving wheel is connected with the hydraulic motor, and the sensing equipment is arranged at the driving wheel
Inner side.
3. track concrete casting machine according to claim 1, it is characterised in that the power source component includes generator
Group, pump group, frequency converter and electric box, the generating set are arranged on base upper side end, and the pump group is arranged on described
Generating set is in contrast to the side of base end, specially base upper interior, mixed for track provided with fuel reserve tank in the pump group
Solidifying soil casting machine provides hydraulic-driven power, and the pump group side is provided with frequency converter and electric box.
4. track concrete casting machine according to claim 1, it is characterised in that the accessory part includes：Cat ladder, guarantor
Protection unit, lighting device, pull switch, warning lamp, the cat ladder are arranged at the concrete and house cylinder both sides, the protection dress
Install and be placed in the track concrete casting machine front end, one end extends beyond the maximum position of concreting component, the photograph
Bright device is arranged at the top of the front and rear sides of the track concrete casting machine and operation room, and the pull switch is arranged at institute
The surrounding of base is stated, the warning lamp is arranged at the top of operation room.
5. track concrete casting machine according to claim 1, it is characterised in that the operation room is arranged on base top
Operative position, operation handle, multiple control cabinets, Main Control Tank and display, the Main Control Tank are provided with centre position, the operation room
Connect the control cabinet and accessory part respectively, the control cabinet connect respectively the vibrating spear, guiding valve oil cylinder, vibrating motor,
Hoist cylinder and toothed gearing electric motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510578184.4A CN105200873B (en) | 2015-09-11 | 2015-09-11 | A kind of track concrete casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510578184.4A CN105200873B (en) | 2015-09-11 | 2015-09-11 | A kind of track concrete casting machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105200873A CN105200873A (en) | 2015-12-30 |
| CN105200873B true CN105200873B (en) | 2017-09-01 |
Family
ID=54948808
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510578184.4A Active CN105200873B (en) | 2015-09-11 | 2015-09-11 | A kind of track concrete casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105200873B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114633355A (en) * | 2022-03-07 | 2022-06-17 | 山东建筑大学 | Wall material production device with real-time decision-making function |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07145603A (en) * | 1993-07-20 | 1995-06-06 | Heilit & Woerner Bau Ag | Concrete injection device of sleeper spacing |
| CN201151860Y (en) * | 2007-12-29 | 2008-11-19 | 南车洛阳机车有限公司 | Concrete mobile vehicle for double block type ballastless track construction |
| CN203451956U (en) * | 2013-09-06 | 2014-02-26 | 中铁三局集团线桥工程有限公司 | Concrete pouring device with adjustable speed |
| CN204059112U (en) * | 2014-04-02 | 2014-12-31 | 北京建鼎国铁工程设计有限公司 | The concrete placer of a kind of walking for Construction of Ballastless Track on protecting wall |
| CN205100039U (en) * | 2015-09-11 | 2016-03-23 | 北京航华星金属结构厂 | Novel track concrete placement machine |
-
2015
- 2015-09-11 CN CN201510578184.4A patent/CN105200873B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07145603A (en) * | 1993-07-20 | 1995-06-06 | Heilit & Woerner Bau Ag | Concrete injection device of sleeper spacing |
| CN201151860Y (en) * | 2007-12-29 | 2008-11-19 | 南车洛阳机车有限公司 | Concrete mobile vehicle for double block type ballastless track construction |
| CN203451956U (en) * | 2013-09-06 | 2014-02-26 | 中铁三局集团线桥工程有限公司 | Concrete pouring device with adjustable speed |
| CN204059112U (en) * | 2014-04-02 | 2014-12-31 | 北京建鼎国铁工程设计有限公司 | The concrete placer of a kind of walking for Construction of Ballastless Track on protecting wall |
| CN205100039U (en) * | 2015-09-11 | 2016-03-23 | 北京航华星金属结构厂 | Novel track concrete placement machine |
Non-Patent Citations (1)
| Title |
|---|
| JZJ-2000型双块式无砟轨道混凝土浇筑机的研究与设计;汪西应等;《工程机械》;20100430;第41卷;第39-42页 * |
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| Publication number | Publication date |
|---|---|
| CN105200873A (en) | 2015-12-30 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 100076 Beijing city Daxing District Xihongmen new town, New Road No. 3 Applicant after: Beijing hanghuaxing rail equipment manufacturing Co. Ltd. Address before: 100076 Beijing Daxing District of Xihongmen new town, New Road No. 3 Applicant before: BEIJING HANGHUAXING METAL STRUCTURE FACTORY |
|
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yu Jianping Inventor after: Hans Bachmann Inventor before: Hans. Bachman, Wang Chunguang, Fang Yanjing Inventor before: Wang Chunguang Inventor before: Fang Yanjing |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |