CN107792802A - A kind of small members movement and mounting system and method - Google Patents

A kind of small members movement and mounting system and method Download PDF

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Publication number
CN107792802A
CN107792802A CN201711066470.8A CN201711066470A CN107792802A CN 107792802 A CN107792802 A CN 107792802A CN 201711066470 A CN201711066470 A CN 201711066470A CN 107792802 A CN107792802 A CN 107792802A
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CN
China
Prior art keywords
installation
small members
equipment
lifting
small
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201711066470.8A
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Chinese (zh)
Inventor
陈皞
白鷟
倪寅
马广超
刘进
陈亚兵
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China State Construction Harbour Construction Co Ltd
Original Assignee
China State Construction Harbour Construction Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China State Construction Harbour Construction Co Ltd filed Critical China State Construction Harbour Construction Co Ltd
Priority to CN201711066470.8A priority Critical patent/CN107792802A/en
Publication of CN107792802A publication Critical patent/CN107792802A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D3/00Portable or mobile lifting or hauling appliances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D3/00Portable or mobile lifting or hauling appliances
    • B66D3/12Chain or like hand-operated tackles with or without power transmission gearing between operating member and lifting rope, chain or cable
    • B66D3/14Chain or like hand-operated tackles with or without power transmission gearing between operating member and lifting rope, chain or cable lever operated

Abstract

The invention discloses a kind of movement of small members and mounting system and method, the program is mainly formed with horizontal trasportation equipment and lifting installation equipment, and wherein horizontal trasportation equipment slings small members to be moved, is moved to installation region;Small members in lifting installation equipment lifting installation region, are lifted into installation site.Small members movement provided by the invention and mount scheme, have small volume, move the various features such as flexible, light, efficient, can greatly reduce human cost consumption using mobile device, improve the conevying efficiency of small members;Installation equipment has high-effective and labour-saving feature, and installation effectiveness is greatly improved, and reduces construction cost.

Description

A kind of small members movement and mounting system and method
Technical field
The present invention relates to the arrangement and method for construction of prefabricated component, and in particular to small members movement and mount scheme.
Background technology
Concrete prefabricated cover plate is widely used in municipal works in engineering, secretly contains passage cover plate, highway and ground Extensive use in Fang Gonglu, hydraulic engineering.
The application of concrete prefabricated cover plate is very extensive, and most transport and installation are divided into two parts:
1) it is short-range manually installed, it is that this artificial loss is huge, one piece of prefabricated board at least needs 4 general works to go Installation and transport, and one day calculated according to 8 hours working systems, between 30-40 blocks can be installed, and it is not safe enough;
2) big-and-middle-sized mechanical equipment installation, such as a truck crane or crawler crane etc. are used, is lifting by crane and is installing same When can not possibly one-time-reach-place, be still required for the cooperation of 2 general works, cost greatly improves, and the faciostenosis that works, and installation number exists Between 55-65 blocks.Such as need progress to carry out period, then need the operation simultaneously of more cranes, cost is very high.
Therefore it provides a kind of short distance, the prefabricated cover plate means of transport of the small-size concrete not limited by place and supporting peace Holding tool is the technical problem of this area urgent need to resolve.
The content of the invention
It is moved to for the prefabricated cover plate of existing small-size concrete in prefabricated place existing when fabricating yard is installed Problem is, it is necessary to a kind of short distance, the prefabricated cover plate transport of the small-size concrete not limited by place and supporting mount scheme.
Therefore, it is an object of the invention to provide a kind of movement of small members and mounting system and method, it is small-sized to improve Prefabricated components movement and the efficiency of installation.
In order to achieve the above object, small members movement provided by the invention and installation system, mainly include:
Horizontal trasportation equipment, the horizontal trasportation equipment sling small members to be moved, are moved to installation region;
Lifting installation equipment, the lifting installation equipment lift by crane the small members in installation region, are lifted into installation Position.
Further, the horizontal trasportation equipment mainly includes:
Movable pedestal, power set are provided with to drive movable pedestal to move on the movable pedestal;
Support bar, the middle part of the support bar are placed on movable pedestal by lifting apparatus;
Boom hoisting, the boom hoisting are placed in the both ends of support bar by carriage.
Further, the movable pedestal includes support frame and tire, and support frame as described above is provided at both ends with tire, institute State and auxiliary electric Force system is installed on tire.
Further, the spacing between the tire at support frame both ends is adjustable.
Further, bracing piece is provided with the middle part of the support bar, extends along direction setting.
Further, supporter is provided with the movable pedestal, the supporter is set relative to tire.
Further, the lifting installation equipment includes:
Two liftable columns, described two liftable columns are symmetrical, and its bottom is provided with driving wheel;
Adjust crossbeam, the adjustable top for being placed in two liftable columns of the regulation crossbeam;
Boom hoisting, the boom hoisting are placed on regulation crossbeam, and between two liftable columns.
Further, the driving wheel is formed with universal wheel and auxiliary power unit.
Further, the liftable column includes the sub- column of two steel constructions tiltedly pitched, upper stull, lower brace and liter Falling unit, the top of the sub- column of two steel constructions tiltedly pitched are connected with upper stull, and bottom is respectively by lowering or hoisting gear with Stull connects, and is formed up-narrow and down-wide trapezoidal;The lower brace bottom connects driving wheel.
Further, with being fixedly connected at the top of a liftable column, the other end passes through cunning for one end of the regulation crossbeam Dynamic device and self-locking device are connected with the top of another liftable column.
In order to achieve the above object, small members movement provided by the invention and installation method, including:
Prefabricated small members are lifted by crane, by its horizontal transport to installation region;
The small members of installation region are lifted into installation site.
Further, the trafficking step of small members includes:
1) height of horizontal trasportation equipment according to demand, is adjusted;
2) according to small members length, the symmetrical position for adjusting horizontal trasportation equipment both sides boom hoisting;
3) both ends of both sides boom hoisting and small members are connected, the accessory power system operated on hook gear combines Manpower level lifts small members;
4) the auxiliary electric Force system based on manpower combination tire, level transport small members.
Further, the lifting step of small members includes:
1) lifting installation equipment is moved on the auxiliary road of construction, universal wheel is rotated, according to crossbeam span mediation devices column Span;
2) boom hoisting in lifting installation equipment is connected with small members to be lifted;
3) boom hoisting is operated, lifts small members to be lifted;
4) mobile device, the universal wheels of two columns is directed at the two of crossbeam across being considered as the rail of installation site equipment with crossbeam Road;
5) electric propulsion system of manpower combination tire is used, small members are transported to installation site;
6) boom hoisting is operated, puts down small members to fixed installation position.
Small members provided by the invention are mobile and mount scheme, have small volume, mobile flexible, light, efficient etc. all More features, human cost consumption can greatly be reduced using mobile device, improves the conevying efficiency of small members;Equipment is installed With high-effective and labour-saving feature, installation effectiveness is greatly improved, reduces construction cost.
Brief description of the drawings
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
Fig. 1 is the front view of horizontal trasportation equipment in present example;
Fig. 2 is the side view of horizontal trasportation equipment in present example;
Fig. 3 is the schematic diagram of the horizontal transport small members of horizontal trasportation equipment in present example;
Fig. 4 is the front view of lifting installation equipment in present example;
Fig. 5 is the side view of lifting installation equipment in present example.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below Conjunction is specifically illustrating, and the present invention is expanded on further.
For this example by taking corresponding prefabricated cover plate as an example, the specification of the prefabricated cover plate is smaller (maximum for wide 490* thickness 2900) 100* grows, but the model of prefabricated board is various, and accumulated quantity is very more.
Here first introduce, the prefabrication process for the prefabricated cover plate that this example is quoted, whole process comprises the following steps:
(1) plastic diaphragms are laid
Plastic diaphragms should be laid in advance before reinforcing bar, template construction, ensure the construction quality of concrete and facilitate prefabricated The lifting of plate.
When plastic diaphragms are laid, release 10cm more according to the actual size of every block of plate and per side and carry out blanking, plastic diaphragms Thickness control in 0.25mm or so.
(2) form work engineering
Template is used uniformly 1.8 plain forms, and template is cut into 10cm strips, and the flitch for carrying on the back an attached 100*50 ensures The intensity of template.As far as possible by the firm of connected template link enhancement template during model sheetinstallat.
(3) reinforced bar engineering
1) Rebars on Construction Site must be examined conscientiously, in the case where ensureing design specification and mechanical property, rebar surface is necessary Clean not damaged, must not carry graininess iron rust, crackle, scab, fold, oil stain and paint dirt etc., steel bar end keep straight, nothing Bending.
2) it should be derusted before steel bar meter, straightening processing.It is processed by design drawing requirement.
3) during reinforcing bar colligation, close to all colligations of joining every of peripheral a line, the joining of center section can be separated by friendship Wrong colligation, the reinforcing bar of bidirectional stress must be by the whole colligation of reinforcing bar crosspoint.It should such as be interlocked along button using one side and changed direction, Eight word buttons can be used, but must assure that reinforcing bar unshifts.
4) installation of suspension ring should construct according to drawing position, and installation total inspection suspension ring whether there is deformation and damage, the hole of suspension ring Hole size.
(4) concrete works
1) concreting
Prefabricated board concreting thickness is 10cm, should first be sprinkled water before pouring.Than reality in concrete void process of deployment The highly thick 5mm~10mm in border, is vibrated back and forth with the vertical casting direction of vibration board., under normal circumstances, plate vibration machine exists There are slurries by concrete surface and is defined in the continuous shaking time of some positions.Should front row and heel row phase lap during mobile vibrator Meet 10cm.
After the completion of vibratory concrete, the levelling of surface is carried out using aluminium alloy floating rule, pressure is then ground using wood floated and received Light, receiving light number must not be less than 3 times, between being controlled according to outdoor temperature situation when receiving light.
2) concrete curing;
3) finished product protection;
It can guarantee that its surface and corner angle do not damage because of form removal in concrete strength, Side shuttering can be removed. After the concrete strength poured reaches 1.2Mpa, in pedestrians thereon and top construction can be carried out.
Small for these specifications, the various and large number of prefabricated board of model, this example is moved using small members And prefabricated board is moved to installation region by installation system from prefabricated place, and carry out being lifted into installation site.
The small members are mobile and installation system mainly installs structure with equipment 200 from horizontal trasportation equipment 100 and lifting Into wherein horizontal trasportation equipment 100 slings small members to be moved, is moved to installation region;And lift by crane installation equipment The small members in installation region are lifted by crane, are lifted into installation site.
It is overall light, flexible for horizontal trasportation equipment in this example, aids in removing by the way of the mixing of manpower electric power Transport prefabricated board.
Referring to Fig. 1 and 2, the horizontal trasportation equipment 100 is mainly by movable pedestal 110, support bar 120, boom hoisting 130th, panel adjuster (not shown) etc. forms, and movable pedestal 110 is used as fulcrum, thereon on be provided with power set 111 to drive movable pedestal 110 to move;And the middle part of support bar 120 is placed in movable pedestal by lifting apparatus 121 On 100, integrally lifting or descending motion can be carried out relative to movable pedestal 110 under the driving of lifting apparatus 121;Lifting Device 130 is placed in the both ends of support bar 120 by carriage 131.The horizontal trasportation equipment 100 formed accordingly uses lever Principle, manpower are combined as power to realize the horizontal transport to small members with machine power.
Specifically, the movable pedestal 110 in this horizontal trasportation equipment 100 is mainly by a support frame 112 and one group two Individual tire 113 forms, and two tires 113 are symmetrically placed in the both ends of support frame 112, while is provided with tire 113 auxiliary Electric propulsion system is helped, can be moved with auxiliary equipment.Being adjusted apart from the big I of width by reequiping between two tires.As Citing, the prefabricated board width for if desired moving maximum is 0.49m, then width may be set to B=0.6m between tire.In addition, this reality Example sets supporter 114 on movable pedestal 110, and the supporter 114 is set relative to tire 113, to form protection.
Support bar 120 uses seamless steel pipe, and its middle part is placed in the support of movable pedestal 100 by lifting apparatus 121 It is fulcrum with movable pedestal 100 on frame 112, the equal length of fulcrum the right and left steel pipe.Here lifting apparatus 121 can Think hydraulic stem etc..On this basis, this example further sets up a small seamless steel pipe 121, the small overall weldering of seamless steel pipe 122 Play a part of reinforcement in the surface for connecing and being fixed on seamless steel pipe 120.Thus the steel pipe formed can pass through hydraulic top Lifted, specific lifting distance can expire the demand of different operating modes.
Boom hoisting 130 is mainly made up of a main suspension hook and an auxiliary suspension hook, is set respectively by carriage 131 At the both ends of the seamless steel pipe as support bar 120.The boom hoisting being arranged such can slide along steel pipe, according to steel pipe top Determine that position is then fixed with latch provided with scale label, you can the prefabricated board of handling different length, but it is true during execute-in-place Boom hoisting is protected to be arranged symmetrically centered on fulcrum.
The horizontal trasportation equipment 100 so formed, integral level transport can be carried out to prefabricated board, specific operating procedure is such as Under (referring to Fig. 3):
1) according to demand, raise or reduce the height (H) of steel pipe;
2) according to prefabricated board length, the position of both sides boom hoisting is adjusted according to the scale of steel pipe top, whole process is kept Symmetrically;
3) suspension hook is hung in the colligation of prefabricated board 300, the accessory power system combination manpower operated on hook gear lifts Prefabricated board;
4) electric propulsion system of manpower combination tire is used, horizontal between slype can transport prefabricated board 300, whole fortune Defeated process can keep prefabricated board 300 to be in horizontality.
In order to coordinate horizontal trasportation equipment 100, the lifting installation equipment 200 in this example can realize the water to prefabricated board Flat transport and vertical allocation and transportation.This lifting installation overall structure of equipment 200 is light, flexibly, using manpower electric power hybrid mode come real The auxiliary installation of existing prefabricated board.
Referring to Fig. 4 and Fig. 5, this lifting installation equipment 200 mainly include two liftable columns 210, regulation crossbeam 220 with And the three parts of boom hoisting 230.
Wherein, two liftable columns 210 are symmetrical, and its bottom is provided with driving wheel;It is adjustable to adjust crossbeam 220 It is placed in the top of two liftable columns;And boom hoisting 230 is on regulation crossbeam, and positioned at two liftable columns it Between.
Specifically, the lifting installs equipment 200 by length-adjustable regulation crossbeam, liftable column, column carriage And self-locking device, detachable omnipotent deflecting roller and auxiliary power unit, electronic bearing pulley (being used for crosswise joint), the electronic calabashes of 1t Reed, it assembled can make the composition such as 14# groove steel rails beam (depending on visual field ground), steel wire rope, polytype half clamp plate type hanging piece by oneself, such as Shown in figure below.
Each liftable column is mainly made up of the sub- column 211,212 of two steel constructions tiltedly pitched, two sub- columns 211,212 Top welded with upper stull 213, and the lower end of two sub- columns 211,212 distribution welded by lowering or hoisting gear 214 with lower brace 215 Connect, be consequently formed up-narrow and down-wide trapezoidal.The lowering or hoisting gear 214 that two root posts are set with lower brace junction simultaneously, can be used for Adjust stem height.The lower section of lower brace 215 is equipped with two universal wheels 216, and depending on taking turns spacing according to the actual requirements, universal wheel can be certainly By the moving direction of adjustment equipment, and it is furnished with Auxiliary Power Unit 217, can be by the switch of remote control control power, using manpower Ensure the stable operation of equipment with electric-mechanic control system.
Regulation crossbeam 220 is made up of corresponding channel-section steel, and one end of the regulation crossbeam 220 can with one in all right one way or the other lifting column It is fixedly connected at the top of lifting column, the other end passes through carriage 221 and self-locking device 222 and another liftable column Top connects, so achievable freely to adjust span between two root posts according to the demand of prefabricated board, and is provided with stopping means 223.
Boom hoisting 230 uses elevator loop wheel machine, and it is arranged on the regulation crossbeam 220 between two columns, and along crossbeam groove Steel moves;The elevator loop wheel machine maximum sling height can be controlled the operation of loop wheel machine preferably in 1.6m or so by remote control 231.
Thus the lifting installation equipment 200 formed can carry out horizontal transport and vertical allocation and transportation to the prefabricated board of installation region, Specific operating procedure is as follows:
1) move the device on the auxiliary road of construction, universal wheel is rotated, according to the span of crossbeam span mediation devices column;
2) allow suspension hook to relax, suspension hook is fixed on the suspension ring of prefabricated board;
3) operate hoist engine auxiliary to rise suspension hook, lift prefabricated board;
4) mobile device, the universal wheels of two columns is directed at the two of crossbeam across being considered as the rail of installation site equipment with crossbeam Road;
5) the point dynamical system of manpower combination tire is used, prefabricated board is transported to;
6) operation hoist engine puts down prefabricated board to fixed position.
According to the movement of the small members of above-mentioned composition and installation system, it can be efficiently completed the transport of prefabricated board and peace Dress process.It is a full set of that prefabricated board is illustrated below based on above-mentioned horizontal trasportation equipment 100 and lifting installation equipment 200 Installation process.
1) whether detection prefabricated board reaches lifting and requires:With the lifting notice for thering is laboratory to provide, and concrete Intensity must reach the 80% of design strength.
2) prefabricated plate level is moved position by the prefabricated board required meeting lifting, use level transporting equipment 100 with reference to manpower, Coordinate in 4 people and the horizontal trasportation equipment for hanging prefabricated board is moved to installation region installation.
3) prefabricated board installation before can not directly lay, it is necessary to first corresponding cement mortar is laid on brick bearing, ensure Plate installation is without shaking phenomenon and smooth, neat.
4) prefabricated board is transported in place and is shelved on brick bearing using lifting installation equipment 200.
5) upper berth reinforced mesh.
6) cast-in-place surface layer.
It can be seen that the small members movement provided based on this programme and installation system, can reduce human cost and consume, several tons In prefabricated cover plate only need several workmens easily can efficiently carry and lift, high efficiency.
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (10)

1. small members movement and installation system, it is characterised in that the system includes:
Horizontal trasportation equipment, the horizontal trasportation equipment sling small members to be moved, are moved to installation region;
Lifting installation equipment, the lifting installation equipment lift by crane the small members in installation region, are lifted into installation site.
2. small members movement according to claim 1 and installation system, it is characterised in that the horizontal trasportation equipment master Including:
Movable pedestal, power set are provided with to drive movable pedestal to move on the movable pedestal;
Support bar, the middle part of the support bar are placed on movable pedestal by lifting apparatus;
Boom hoisting, the boom hoisting are placed in the both ends of support bar by carriage.
3. small members movement according to claim 2 and installation system, it is characterised in that the movable pedestal includes Support frame and tire, support frame as described above are provided at both ends with tire, auxiliary electric Force system are provided with the tire;Positioned at branch Spacing between the tire at support both ends is adjustable.
4. small members movement according to claim 2 and installation system, it is characterised in that set in the middle part of the support bar Bracing piece is equipped with, extends along direction setting.
5. small members movement according to claim 2 and installation system, it is characterised in that set on the movable pedestal Supporter is equipped with, the supporter is set relative to tire.
6. small members movement according to claim 1 and installation system, it is characterised in that the lifting installation equipment bag Include:
Two liftable columns, described two liftable columns are symmetrical, and its bottom is provided with driving wheel;
Adjust crossbeam, the adjustable top for being placed in two liftable columns of the regulation crossbeam;
Boom hoisting, the boom hoisting are placed on regulation crossbeam, and between two liftable columns.
7. small members movement according to claim 6 and installation system, it is characterised in that the driving wheel is by universal wheel Coordinate with auxiliary power unit and form.
8. small members movement according to claim 6 and installation system, it is characterised in that the liftable column includes The sub- column of two steel constructions tiltedly pitched, upper stull, lower brace and lowering or hoisting gear, the sub- column of two steel constructions tiltedly pitched Top is connected with upper stull, and bottom is connected by lowering or hoisting gear with lower brace respectively, is formed up-narrow and down-wide trapezoidal;The lower horizontal stroke Support bottom connection driving wheel.
9. small members movement according to claim 6 and installation system, it is characterised in that one end of the regulation crossbeam It is fixedly connected with the top of a liftable column, the top that the other end passes through carriage and self-locking device and another liftable column Portion connects.
10. small members movement and installation method, it is characterised in that including:
(1) prefabricated small members are lifted by crane, its horizontal transport to installation region comprises the following steps;
(1.1) according to demand, the height of horizontal trasportation equipment is adjusted;
(1.2) according to small members length, the symmetrical position for adjusting horizontal trasportation equipment both sides boom hoisting;
(1.3) both ends of both sides boom hoisting and small members are connected, the accessory power system operated on hook gear combines Manpower level lifts small members;
(1.4) the auxiliary electric Force system based on manpower combination tire, level transport small members;
(2) small members of installation region are lifted into installation site, comprised the following steps:
(2.1) lifting installation equipment is moved on the auxiliary road of construction, universal wheel is rotated, according to crossbeam span mediation devices column Span;
(2.2) boom hoisting in lifting installation equipment is connected with small members to be lifted;
(2.3) boom hoisting is operated, lifts small members to be lifted;
(2.4) mobile device, the universal wheels of two columns is directed at the two of crossbeam across being considered as the rail of installation site equipment with crossbeam Road;
(2.5) electric propulsion system of manpower combination tire is used, small members are transported to installation site;
(2.6) boom hoisting is operated, puts down small members to fixed installation position.
CN201711066470.8A 2017-11-02 2017-11-02 A kind of small members movement and mounting system and method Pending CN107792802A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201711066470.8A CN107792802A (en) 2017-11-02 2017-11-02 A kind of small members movement and mounting system and method

Publications (1)

Publication Number Publication Date
CN107792802A true CN107792802A (en) 2018-03-13

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Application Number Title Priority Date Filing Date
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CN109190321A (en) * 2018-11-05 2019-01-11 长沙远大住工智能科技有限公司 Component hanging piece setting information determines method, apparatus, storage medium and equipment
CN113502848A (en) * 2021-08-24 2021-10-15 中铁广州工程局集团有限公司 Translation installation method for prefabricated plate under assembled station cover plate

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CN109190321A (en) * 2018-11-05 2019-01-11 长沙远大住工智能科技有限公司 Component hanging piece setting information determines method, apparatus, storage medium and equipment
CN113502848A (en) * 2021-08-24 2021-10-15 中铁广州工程局集团有限公司 Translation installation method for prefabricated plate under assembled station cover plate

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