CN207957611U - A kind of small members are mobile and install equipment - Google Patents
A kind of small members are mobile and install equipment Download PDFInfo
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- CN207957611U CN207957611U CN201721445959.1U CN201721445959U CN207957611U CN 207957611 U CN207957611 U CN 207957611U CN 201721445959 U CN201721445959 U CN 201721445959U CN 207957611 U CN207957611 U CN 207957611U
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Abstract
The utility model discloses a kind of movement of small members and installation equipment, the program is mainly constituted with horizontal trasportation equipment and lifting installation equipment, and wherein horizontal trasportation equipment slings small members to be moved, is moved to installation region；Small members in lifting installation equipment lifting installation region, are lifted into installation site.Small members provided by the utility model are mobile and install equipment, have the various features such as small, movement is flexible, light, efficient, and can greatly reduce human cost using mobile device consumes, and improves the conevying efficiency of small members；Installation equipment has the characteristics that high-effective and labour-saving, and installation effectiveness is greatly improved, and reduces construction cost.
Description
Technical field
The utility model is related to the arrangement and method for construction of prefabricated component, and in particular to small members movement and mount scheme.
Background technology
Concrete prefabricated cover board is widely used in municipal works in engineering, secretly contains passage cover plate, highway and ground
Extensive use in Fang Gonglu, hydraulic engineering.
The application of concrete prefabricated cover board is very extensive, and most of transport and installation are divided into two parts：
1) short-range manually installed, artificial loss thus is huge, and one piece of prefabricated board at least needs 4 general works
It goes to install and transport, and one day calculated according to 8 hours working systems, between 30-40 blocks can be installed, and it is not safe enough；
2) large and medium-sized mechanical equipment installation, such as a truck crane or crawler crane etc. are used, is lifting by crane and is installing same
When can not possibly one-time-reach-place, be still required for the cooperation of 2 general works, cost greatly improves, and the faciostenosis that works, and installation number exists
Between 55-65 blocks.Carry out period if you need to progress, then needs the operation simultaneously of more cranes, cost very high.
Therefore it provides a kind of short distance, the prefabricated cover board means of transport of the small-size concrete not limited by place and mating peace
The technical issues of holding tool is this field urgent need to resolve.
Utility model content
It is moved in prefabricated place for the prefabricated cover board of existing small-size concrete existing when fabricating yard is installed
Problem needs a kind of short distance, the prefabricated cover board transport of small-size concrete that is not limited by place and mating mount scheme.
For this purpose, the purpose of this utility model is to provide a kind of movement of small members and installation equipment, it is small-sized pre- to improve
The efficiency of component movement and installation processed.
In order to achieve the above object, small members provided by the utility model are mobile and install equipment, include mainly：
Horizontal trasportation equipment, the horizontal trasportation equipment sling small members to be moved, are moved to installation region；
Lifting installation equipment, the lifting installation equipment lift by crane the small members in installation region, are lifted into installation
Position.
Further, the horizontal trasportation equipment includes mainly：
Movable pedestal is provided with power plant to drive movable pedestal to move on the movable pedestal；
The middle part of supporting rod, the supporting rod is placed in by lifting apparatus on movable pedestal；
Boom hoisting, the boom hoisting are placed in the both ends of supporting rod by carriage.
Further, the movable pedestal includes supporting rack and tire, and support frame as described above is provided at both ends with tire, institute
It states and auxiliary electric Force system is installed on tire.
Further, the spacing being located between the tire at supporting rack both ends is adjustable.
Further, it is provided with bracing piece in the middle part of the supporting rod, extends along direction setting.
Further, supporter is provided on the movable pedestal, the supporter is arranged relative to tire.
Further, the lifting installation equipment includes：
Two liftable columns, described two liftable columns are symmetrical, and bottom is provided with driving wheel；
Adjust crossbeam, the adjustable top for being placed in two liftable columns of the adjusting crossbeam；
Boom hoisting, the boom hoisting, which is placed in, to be adjusted on crossbeam, and between two liftable columns.
Further, the driving wheel is constituted with universal wheel and auxiliary power unit.
Further, the liftable column includes the sub- column of two steel constructions tiltedly pitched, upper stull, lower brace and liter
The top of falling unit, the sub- column of two steel constructions tiltedly pitched is connect with upper stull, and bottom end is respectively by lifting gear under
Stull connects, and is formed up-narrow and down-wide trapezoidal；The lower brace bottom connects driving wheel.
Further, it is fixedly connected at the top of one end of the adjusting crossbeam and a liftable column, the other end passes through cunning
Dynamic device and self-locking device are connect with the top of another liftable column.
Small members movement provided by the utility model and mount scheme have small, mobile flexible, light, efficient
Equal various features can greatly reduce human cost using mobile device and consume, improve the conevying efficiency of small members；Installation
Equipment has the characteristics that high-effective and labour-saving, and installation effectiveness is greatly improved, and reduces construction cost.
Description of the drawings
The utility model is further illustrated below in conjunction with the drawings and specific embodiments.
Fig. 1 is the front view of horizontal trasportation equipment in the example of the utility model；
Fig. 2 is the side view of horizontal trasportation equipment in the example of the utility model；
Fig. 3 is the schematic diagram of the horizontal transport small members of horizontal trasportation equipment in the example of the utility model；
Fig. 4 is the front view of lifting installation equipment in the example of the utility model；
Fig. 5 is the side view of lifting installation equipment in the example of the utility model.
Specific implementation mode
In order to make the technical means, creative features, achievement of purpose, and effectiveness of the utility model be easy to understand, under
Face combines and is specifically illustrating, and the utility model is expanded on further.
For this example by taking corresponding prefabricated cover board as an example, the specification of the prefabricated cover board is smaller (maximum for width 490* thickness
2900), but the model of prefabricated board is various by 100* long, and accumulated quantity is very more.
Here it first introduces, the prefabrication process of the prefabricated cover board of this example reference, whole process includes the following steps：
(1) plastic diaphragms are laid with
Plastic diaphragms should be laid in advance before reinforcing bar, template construction, ensure the construction quality of concrete and facilitated prefabricated
The lifting of plate.
When plastic diaphragms are laid with, release 10cm more according to the actual size of every block of plate and per side and carry out blanking, plastic diaphragms
Thickness control in 0.25mm or so.
(2) form work engineering
Template is used uniformly 1.8 plain forms, and template is cut into 10cm strips, and the flitch for carrying on the back an attached 100*50 is protected
Demonstrate,prove the intensity of template.As possible by the secured of connected template link enhancement template in template installation process.
(3) reinforced bar engineering
1) Rebars on Construction Site must be examined conscientiously, in the case where ensureing design specification and mechanical property, rebar surface is necessary
Clean it is not damaged, must not carry graininess iron rust, crackle, scab, fold, oil stain and paint dirt etc., steel bar end keep straight, nothing
Bending.
2) it should be derusted to it before steel bar meter, straightening processing.It is processed by design drawing requirement.
3) when reinforcing bar is bound, the crosspoint every close to periphery a line is all bound, and the crosspoint of middle section can be separated by friendship
The reinforcing bar of mistake binding, bidirectional stress must all bind in reinforcing bar crosspoint.It should such as be interlocked along button using one side and be changed direction,
Eight word buttons can be used, but must assure that reinforcing bar unshifts.
4) installation of hanging ring should construct according to drawing position, and whether there is or not deformation and damage, the holes of hanging ring for installation total inspection hanging ring
Hole size.
(4) concrete works
1) concreting
Prefabricated board concreting thickness is 10cm, should first be sprinkled water before pouring.Than reality in concrete void process of deployment
Border height thickness 5mm~10mm, is vibrated back and forth with the vertical casting direction of vibration board.Under normal circumstances, plate vibration machine exists
The continuous shaking time of one point is subject to concrete surface and slurries occurs.Front row and heel row phase interconnection are answered when mobile vibrator
Meet 10cm.
After the completion of vibratory concrete, the levelling of surface is carried out using aluminium alloy floating rule, wood floated mill pressure is then used to receive
Light, receiving light number must not be less than 3 times, between being controlled according to outdoor temperature situation when receiving light.
2) concrete curing；
3) finished product protection；
It can guarantee that its surface and corner angle are not damaged because of form removal in concrete strength, Side shuttering can be removed.
It, can pedestrians and progress top construction on it after the concrete strength poured reaches 1.2Mpa.
Small for these specifications, the various and large number of prefabricated board of model, this example is moved using small members
And prefabricated board is moved to installation region by installation equipment from prefabricated place, and carry out being lifted into installation site.
The small members are mobile and installation equipment mainly installs structure with equipment 200 from horizontal trasportation equipment 100 and lifting
At wherein horizontal trasportation equipment 100 slings small members to be moved, is moved to installation region；And lift by crane installation equipment
The small members in installation region are lifted by crane, installation site is lifted into.
It is whole light, flexible for horizontal trasportation equipment in this example, assists removing by the way of the mixing of manpower electric power
Transport prefabricated board.
Referring to Fig. 1 and 2, the horizontal trasportation equipment 100 is mainly by movable pedestal 110, supporting rod 120, boom hoisting
130, the compositions such as panel adjuster (not shown), movable pedestal 110 be used as fulcrum, thereon on be provided with power plant
111 to drive movable pedestal 110 to move；And the middle part of supporting rod 120 is placed in movable pedestal by lifting apparatus 121
On 100, integrally lifting or descending motion can be carried out relative to movable pedestal 110 under the driving of lifting apparatus 121；Lifting
Device 130 is placed in the both ends of supporting rod 120 by carriage 131.The horizontal trasportation equipment 100 constituted accordingly uses thick stick
Rod principle, manpower are combined as power to realize the horizontal transport to small members with machine power.
Specifically, the movable pedestal 110 in this horizontal trasportation equipment 100 is mainly by a supporting rack 112 and one group two
A tire 113 forms, and two tires 113 are symmetrically placed in the both ends of supporting rack 112, while being equipped on tire 113 auxiliary
Electric propulsion system is helped, can be moved with ancillary equipment.Can be adjusted by reequiping apart from width size between two tires.As
Citing, it is 0.49m if desired to move maximum prefabricated board width, then width may be set to B=0.6m between tire.In addition, this reality
Supporter 114 is arranged in example on movable pedestal 110, which is arranged relative to tire 113, to form protection.
Supporting rod 120 uses seamless steel pipe, middle part to be placed in the support of movable pedestal 100 by lifting apparatus 121
It is fulcrum, the equal length of fulcrum the right and left steel pipe with movable pedestal 100 on frame 112.Here lifting apparatus 121 can
Think hydraulic stem etc..On this basis, this example further adds a small seamless steel pipe 121, the whole weldering of the small seamless steel pipe 122
It connects and reinforcing rib is played the role of in the surface for being fixed on seamless steel pipe 120.Thus the steel pipe constituted can pass through hydraulic top
It is lifted, specific lifting distance can expire the demand of different operating modes.
Boom hoisting 130 is mainly made of a main suspension hook and an auxiliary suspension hook, is set respectively by carriage 131
It sets at the both ends of the seamless steel pipe as supporting rod 120.The boom hoisting of such setting can be slided along steel pipe, according to steel pipe top
Portion determines that position is then fixed with bolt equipped with scale label, you can the prefabricated board of handling different length, but wanted when execute-in-place
Ensure that boom hoisting is arranged symmetrically centered on fulcrum.
Thus configured horizontal trasportation equipment 100 can carry out integral level transport to prefabricated board, and specific operating procedure is such as
Under (referring to Fig. 3)：
1) according to demand, raise or reduce the height (H) of steel pipe；
2) according to prefabricated board length, the position of both sides boom hoisting is adjusted according to the scale of steel pipe top, whole process is kept
Symmetrically；
3) suspension hook is hung in the binding of prefabricated board 300, the accessory power system combination manpower operated on hook gear lifts
Prefabricated board；
4) electric propulsion system of manpower combination tire is used, horizontal between slype can transport prefabricated board 300, entire fortune
Defeated process can keep prefabricated board 300 to be in horizontality.
In order to coordinate horizontal trasportation equipment 100, the lifting installation equipment 200 in this example can realize the water to prefabricated board
Flat transport and vertical allocation and transportation.This lifting installation 200 overall structure of equipment is light, flexibly, using manpower electric power hybrid mode come real
The auxiliary installation of existing prefabricated board.
Referring to Fig. 4 and Fig. 5, it includes two liftable columns 210 that this lifting, which installs equipment 200 mainly, adjust crossbeam 220 with
And 230 three parts of boom hoisting.
Wherein, two liftable columns 210 are symmetrical, and bottom is provided with driving wheel；It is adjustable to adjust crossbeam 220
The top for being placed in two liftable columns；And boom hoisting 230 is on adjusting crossbeam, and positioned at two liftable columns it
Between.
Specifically, the lifting installs equipment 200 by length-adjustable adjusting crossbeam, liftable column, column carriage
And self-locking device, detachable omnipotent deflecting roller and auxiliary power unit, electronic bearing pulley (being used for crosswise joint), the electronic calabashes of 1t
Reed assembled can make the compositions such as 14# groove steel rails beam (depending on visual field ground), steel wire rope, a plurality of types of half clamp plate type hanging pieces by oneself, such as
Shown in figure below.
The sub- column of steel construction that each liftable column is mainly tiltedly pitched by two 211,212 forms, two sub- columns 211,212
Top and upper stull 213 weld, and the distribution of the lower end of two sub- columns 211,212 is welded by lifting gear 214 and lower brace 215
It connects, is consequently formed up-narrow and down-wide trapezoidal.The lifting gear 214 of two root posts and the setting of lower brace junction simultaneously, can be used for
Adjust stem height.215 lower section dress of lower brace is there are two universal wheel 216, and for wheel spacing depending on actual demand, universal wheel can be certainly
By the moving direction of adjustment equipment, and it is furnished with Auxiliary Power Unit 217, it can be by the switch of remote control control power, using manpower
Ensure the stable operation of equipment with electric-mechanic control system.
It adjusts crossbeam 220 to be made of corresponding channel steel, one end of the adjusting crossbeam 220 can with one in all right one way or the other lifting column
It is fixedly connected at the top of lifting column, the other end passes through carriage 221 and self-locking device 222 and another liftable column
Top connection, can be achieved freely to adjust span between two root posts according to the demand of prefabricated board in this way, and equipped with limiting device
223。
Boom hoisting 230 uses elevator loop wheel machine, is arranged on the adjusting crossbeam 220 between two columns, and along crossbeam slot
Steel moves；The elevator loop wheel machine maximum sling height preferably in 1.6m or so, can be controlled the operation of loop wheel machine by remote controler 231.
Thus the lifting installation equipment 200 constituted can carry out the prefabricated board of installation region horizontal transport and vertical allocation and transportation,
Specific operating procedure is as follows：
1) it moves the device on the auxiliary road of construction, universal wheel is rotated, according to the span of crossbeam span mediation devices column；
2) it allows suspension hook to relax, suspension hook is fixed on the hanging ring of prefabricated board；
3) operation hoist engine auxiliary rises suspension hook, lifts prefabricated board；
4) universal wheels of two columns is directed at the two of crossbeam across being considered as the rail of installation site equipment with crossbeam by mobile device
Road；
5) the point dynamical system for using manpower combination tire, prefabricated board is transported to；
6) operation hoist engine puts down prefabricated board to fixed position.
Small members according to the above configuration are mobile and install equipment, can be efficiently completed transport and the peace of prefabricated board
Dress process.It is a full set of that prefabricated board is illustrated below based on above-mentioned horizontal trasportation equipment 100 and lifting installation equipment 200
Installation process.
1) whether detection prefabricated board reaches lifting and requires：With the lifting notice and concrete for thering is laboratory to provide
Intensity must reach the 80% of design strength.
2) prefabricated plate level is moved position by the prefabricated board required meeting lifting using horizontal trasportation equipment 100 in conjunction with manpower,
The horizontal trasportation equipment for hanging prefabricated board installation region is moved in 4 people cooperation to install.
3) it cannot be directly laid with before prefabricated board installation, need first to be laid with corresponding cement mortar on brick bearing, ensure
Plate installation is without shaking phenomenon and smooth, neat.
4) prefabricated board is transported in place using lifting installation equipment 200 and is shelved on brick bearing.
5) upper berth reinforced mesh.
6) cast-in-place face layer.
As it can be seen that the small members based on this programme offer are mobile and install equipment, human cost can be reduced and consumed, several tons
In prefabricated cover board only need several construction personnel easily efficiently can carry and lift, high efficiency.
Basic principles, main features, and advantages of the present invention has been shown and described above.One's own profession
The technical staff of industry is it should be appreciated that the present utility model is not limited to the above embodiments, described in above embodiments and description
Only illustrate the principles of the present invention, on the premise of not departing from the spirit and scope of the utility model, the utility model is also
It will have various changes and improvements, these various changes and improvements fall within the scope of the claimed invention.The utility model
Claimed range is defined by the appending claims and its equivalent thereof.
Claims (7)
1. small members are mobile and install equipment, which is characterized in that including：
Horizontal trasportation equipment, the horizontal trasportation equipment sling small members to be moved, are moved to installation region；
Lifting installation equipment, the lifting installation equipment lift by crane the small members in installation region, are lifted into installation site；
The horizontal trasportation equipment includes mainly：
Movable pedestal is provided with power plant to drive movable pedestal to move on the movable pedestal；
The middle part of supporting rod, the supporting rod is placed in by lifting apparatus on movable pedestal；
Boom hoisting, the boom hoisting are placed in the both ends of supporting rod by carriage；
Equipment is installed in the lifting：
Two liftable columns, described two liftable columns are symmetrical, and bottom is provided with driving wheel；
Adjust crossbeam, the adjustable top for being placed in two liftable columns of the adjusting crossbeam；
Boom hoisting, the boom hoisting, which is placed in, to be adjusted on crossbeam, and between two liftable columns.
2. small members according to claim 1 are mobile and installation equipment, which is characterized in that the movable pedestal includes
Supporting rack and tire, support frame as described above are provided at both ends with tire, auxiliary electric Force system are equipped on the tire；Positioned at branch
Spacing between the tire at support both ends is adjustable.
3. small members according to claim 1 are mobile and install equipment, which is characterized in that set in the middle part of the supporting rod
It is equipped with bracing piece, extends along direction setting.
4. small members according to claim 1 are mobile and install equipment, which is characterized in that set on the movable pedestal
It is equipped with supporter, the supporter is arranged relative to tire.
5. small members according to claim 1 are mobile and install equipment, which is characterized in that the driving wheel is by universal wheel
Coordinate with auxiliary power unit and constitutes.
6. small members according to claim 1 are mobile and installation equipment, which is characterized in that the liftable column includes
The sub- column of two steel constructions tiltedly pitched, upper stull, lower brace and lifting gear, the sub- column of two steel constructions tiltedly pitched
Top is connect with upper stull, and bottom end is connect by lifting gear with lower brace respectively, is formed up-narrow and down-wide trapezoidal；The lower cross
It supports bottom and connects driving wheel.
7. small members according to claim 1 are mobile and install equipment, which is characterized in that described one end for adjusting crossbeam
It is fixedly connected at the top of a liftable column, the top that the other end passes through carriage and self-locking device and another liftable column
Portion connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721445959.1U CN207957611U (en) | 2017-11-02 | 2017-11-02 | A kind of small members are mobile and install equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721445959.1U CN207957611U (en) | 2017-11-02 | 2017-11-02 | A kind of small members are mobile and install equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207957611U true CN207957611U (en) | 2018-10-12 |
Family
ID=63723160
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721445959.1U Active CN207957611U (en) | 2017-11-02 | 2017-11-02 | A kind of small members are mobile and install equipment |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107792802A (en) * | 2017-11-02 | 2018-03-13 | 中建港务建设有限公司 | A kind of small members movement and mounting system and method |
| CN109190321A (en) * | 2018-11-05 | 2019-01-11 | 长沙远大住工智能科技有限公司 | Component hanging piece setting information determines method, apparatus, storage medium and equipment |
-
2017
- 2017-11-02 CN CN201721445959.1U patent/CN207957611U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107792802A (en) * | 2017-11-02 | 2018-03-13 | 中建港务建设有限公司 | A kind of small members movement and mounting system and method |
| CN109190321A (en) * | 2018-11-05 | 2019-01-11 | 长沙远大住工智能科技有限公司 | Component hanging piece setting information determines method, apparatus, storage medium and equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: No.1, Fenghe Road, China (Shanghai) pilot Free Trade Zone, Pudong New Area, Shanghai, 201207 Patentee after: China Construction port and Waterway Bureau Group Co.,Ltd. Address before: No.1, Fenghe Road, China (Shanghai) pilot Free Trade Zone, Pudong New Area, Shanghai, 201207 Patentee before: CHINA STATE CONSTRUCTION HARBOUR CONSTRUCTION Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |