CN207513158U - Concrete stack shell constructing device - Google Patents

Concrete stack shell constructing device Download PDF

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Publication number
CN207513158U
CN207513158U CN201721558592.4U CN201721558592U CN207513158U CN 207513158 U CN207513158 U CN 207513158U CN 201721558592 U CN201721558592 U CN 201721558592U CN 207513158 U CN207513158 U CN 207513158U
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China
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stack shell
concrete
template
bar
operating platform
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CN201721558592.4U
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Inventor
陈平
涂高峰
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China 19th Metallurgical Group Co ltd
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NANJING BRANCH CHINA 19TH METALLURGICAL Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B20/00Elevators not provided for in groups B66B1/00 - B66B19/00

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  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)

Abstract

This technology provides a kind of concrete stack shell constructing device for reducing difficulty of construction, accelerating speed of application, saving construction cost.It includes being located at inner and outer template, the interior enclosure being connected with each inner template on the inside of inner template, the periphery ring being connected with each exterior sheathing on the outside of exterior sheathing of side inside and outside pre- construction stack shell;Inner and outer template upper end is connected;At least three longitudinal reinforcements of stack shell stretch out stack shell as the bar that climbs upwards;It climbs and punching single-acting hydraulic jack is set on bar, the pedestal of hydraulic jack is fixed with the operating platform being located above stack shell;Hanger is fixed in the lower part of operating platform;Hanger is fixed with interior enclosure or periphery ring;The hydraulic control system being provided on the operational platform including the oil pump to hydraulic jack fuel feeding;Operating platform, hanger, interior enclosure or periphery ring, inner and outer template can be driven to be moved up relative to the bar that climbs by hydraulic control system and hydraulic jack.

Description

Concrete stack shell constructing device
Technical field
This technology is related in building field, the higher constructing device of concrete stack shell being relatively large in diameter of height.
Background technology
For being relatively large in diameter, the construction of higher-height armored concrete stack shell, it can be common that using setting up scaffold, and Support shuttering, but this method long construction period, it is of high cost.
Invention content
The purpose of this technology is to provide a kind of concrete for reducing difficulty of construction, accelerating speed of application, saving construction cost Stack shell constructing device.
Concrete stack shell constructing device described in this technology, including be located at it is pre- construction stack shell inside and outside side inner and outer template, The interior enclosure being connected with each inner template on the inside of inner template, the periphery ring being connected with each exterior sheathing on the outside of exterior sheathing;It is inside and outside Template upper end is connected;At least three longitudinal reinforcements of stack shell stretch out stack shell as the bar that climbs upwards;It climbs and punching is set on bar Single-acting hydraulic jack, the pedestal of hydraulic jack are fixed with the operating platform above stack shell;The lower part of operating platform Fixed hanger;Hanger is fixed with interior enclosure or periphery ring;It is provided on the operational platform including to hydraulic jack fuel feeding Hydraulic control system including oil pump;Operating platform can be driven by hydraulic control system and hydraulic jack, hanger, interior enclosed Circle or periphery ring, inner and outer template are moved up relative to the bar that climbs.
As being further improved to above-mentioned concrete stack shell constructing device, it is fixed on the operational platform positioned at stack shell The lift headframe of inner upper is provided with door opening in the side of stack shell bottom contacted with ground, is set on the ground in stack shell Lower sheave sets top sheave on lift headframe, and the hoist engine outside stack shell is by bypassing the steel wire of lower sheave, top sheave It restricts and is connected with the cage inside stack shell, cage to be driven to move up and down, material is conveyed to operating platform.
As being further improved to above-mentioned concrete stack shell constructing device, outer end is set on the operational platform to overhanging Gin pole on the outside of to stack shell, gin pole outer end setting pulley, suspension hook are connected by bypassing the steel wire rope of pulley with hoist engine.
This technology provides a kind of concrete tube for reducing difficulty of construction, accelerating speed of application, saving construction cost simultaneously Body construction method.
Concrete stack shell construction method described in this technology, using above-mentioned constructing device, includes the following steps:
A, the reinforcing bar in the part stack shell of precast is bound, and at least three longitudinal reinforcements stretch out stack shell work upwards To climb, bar passes through hydraulic jack;
B, concrete is poured into a mould between inner and outer template, but the concrete poured into a mould will be less than the suitable for reading of interior outer mold piece, and reserve At least one layer of horizontal reinforcement, so as to follow-up assembling reinforcement;
C, after concrete initial set to be cast, by hydraulic control system to hydraulic jack fuel feeding, drive operation flat Platform, each inner and outer template are synchronized relative to the bar that climbs and are moved up;The lower mouth for being moved to interior outer mold piece is slightly below casting complete Top of concrete.
As being further improved to above-mentioned concrete stack shell construction method, when climb bar insufficient height when, pass through weldering It connects the bar spreading that climbs.
When concrete is poured into a mould as being further improved to above-mentioned concrete stack shell construction method, between inner and outer template, Using laminated pouring, during laminated pouring, the concrete of same level layer is poured into a mould within the same time.
As being further improved to above-mentioned concrete stack shell construction method, the concrete being stirred hangs liter by cage To operating platform, reinforcing bar is risen by gin-pole truck in operating platform.
The advantageous effect of this technology:
This constructing device uses at least three across the punching single-acting hydraulic jack bars that climb as the vertical of stack shell It is used to reinforcing bar, the diameter for the bar that in general climbs is greater than normal bar diameter in stack shell, not only safe in this way, more Operating platform and interior outer mold piece can be driven to rise it is important that providing hydraulic jack, realize slding form operation.
Construction is carried out using the constructing device to have the characteristics that:
Construction speed is fast.In the construction process, reinforcing bar binding, concrete cast, sliding formwork promote three processes and are iteratively repeated, After working well, 1.5~2m can be promoted daily.During prompting, each inner and outer template will synchronize raising, and operating platform horizontal will be promoted, Platform inclination, distortion are avoided, as found to be replaced in time without working there are one jack, avoids entire sliding form apparatus that from cannot synchronizing It is unbalance to rise generation, the geometric dimension of water tower stack shell is made to change.
Operating platform is promoted using hydraulic device in construction, can save artificial and mitigation labor intensity.
The concrete being stirred can be hung to operating platform by cage, pass through operating platform by ingenious configuration cage Between concrete is poured into inner and outer template by construction personnel, operation intensity is dramatically reduced, while mix from stack shell Promotion From Within Solidifying soil, facilitates construction, improves operating efficiency.Certainly, cage can also send construction personnel to operating platform.
By setting gin pole and suspension hook etc., material liftings such as larger-size stack shell arrangements of reinforcement to operating platform, reduction is applied Work difficulty.
Description of the drawings
Fig. 1 is schematic diagram of the concrete stack shell constructing device in Construction State.
Fig. 2 is the enlarged drawings such as hanger, inner and outer template, inside and outside outer ring.
In figure, 1- inner templates,;2- exterior sheathings;Enclosure in 3-;4- operating platforms;5- periphery rings;6- soldiers;7- is hung Frame;8- concrete distributing buckets;9- single wheel concrete trolleies;Steel ring beam in 10-;11- outer rim beams;12- radiates girder steel;13- wells Frame diagonal brace;14- jack;15- climbs bar;16- lift headframes;17 gin poles;18- hydraulic control systems;19- cages;20- steel wires Rope;21- safety nets;22- life rails;23- stack shells;Protection canopy in 24-;25- lower sheaves;26- top sheaves;The small hoist engines of 27-; The big hoist engines of 28-;29- feeds door opening.
Specific embodiment
Concrete stack shell constructing device shown in Figure 1, including being located at the internal model on the inside of the cylindrical stack shell constructed in advance Plate 1, the exterior sheathing 2 on the outside of pre- construction stack shell, the interior enclosure 3 being connected with each inner template on the inside of inner template, in external mold The periphery ring 5 being connected with each exterior sheathing on the outside of plate;Inner template is connected with exterior sheathing upper end.
Operating platform 4 is mainly made of interior steel ring beam 10, outer rim beam 11, radiation girder steel 12, derrick brace 13.Stack shell At least three longitudinal reinforcements stretch out stack shell as the bar 15 that climbs upwards.The bar that climbs passes through the punching single-acting for belonging to the prior art Hydraulic jack(Select QYD-35 type hydraulic jacks)14, pedestal and the radiation in the operating platform 4 above the stack shell Girder steel 12 is fixed.The hydraulic control system 18 being provided on the operational platform including the oil pump to hydraulic jack fuel feeding.
Referring to Fig. 2, hanger 7 is fixed in the lower part of operating platform.7 inside fixed form column 6 of hanger, 6 inside of soldier It is fixedly linked with periphery ring 5.
Charging door opening 29 is provided in the side of 23 bottom of stack shell contacted with ground.It is fixed in the center of operating platform There is the lift headframe 16 positioned at stack shell inner upper, top sheave 26 on lift headframe is set, is set on the ground in stack shell Lower sheave 25, the larger big hoist engine 28 of lower-powered small hoist engine 27, power outside stack shell is respectively by passing through It feeds door opening and the steel wire rope 20 around lower sheave, top sheave is connected with the cage 19 inside stack shell, to drive cage 19 It moves up and down.When small hoist engine 27 works, cage lifting is driven around the steel wire rope of lower sheave, top sheave, realizes manned operating. When big hoist engine 28 works, cage lifting is driven around the steel wire rope of lower sheave, top sheave, realizes loading operation(Mainly hang Concrete is risen to operating platform).Side positioned at lift headframe 16 on operating platform 4 is provided with concrete distributing bucket 8, single wheel Concrete trolley 9, the top periphery installation life rail 22 of operating platform 4, lower part connection safety net 21.In concrete stack shell Protection canopy 24 in portion's setting.
Setting outer end extends outward into the gin pole 27 on the outside of stack shell, gin pole outer end setting pulley on the operational platform, and suspension hook leads to It crosses and is connected around the steel wire rope of pulley with big hoist engine 28.
Operating platform, hanger, periphery ring, inner and outer template can be driven opposite by hydraulic control system and hydraulic jack It synchronizes and moves up in the bar that climbs.Hydraulic control system is the power source of hydraulic system, by motor, oil pump, fuel tank, control valve And electric-control system (various indicating meters, signal etc.) composition.To complete the oil supply of hydraulic jack, oil extraction, promotion or decline The operation of the items such as control.
The bar that climbs uses 25 reinforcing bars of Φ(HRB400)12, be the track of jack movement, and be entire constructing device Load-bearing strut, the inner template slided in construction and the exterior sheathing i.e. dead weight of sliding formwork, concrete are flat to the frictional resistance of template and operation Whole construction loads on platform are reached the bar that climbs by jack and undertaken.
QYD-35 types hydraulic jack mainly by pedestal, cylinder body, upper and lower clamp, oil extraction spring, Traffic control system cap, You Zui, The compositions such as plug cock, oil sealing.In use, the bar that climbs is passed through from the center of jack, jack, which can only rise, to be declined, so again It is punching single-acting hydraulic jack.The operation principle of hydraulic pressure punching single-acting jack is by the bottom of hydraulic jack Seat is mounted on the crossbeam of operating platform, and the bar that climbs is penetrated in jack centre bore.When needing to be promoted, high pressure oil that oil pump is pressed into Into between piston and cylinder cap, since upper chuck and the bar that climbs generate self-locking operation, upper chuck is made tightly to lock.Thus piston cannot under Row, then just related pedestal and lower clamp jack up cylinder body upwards under the action of oil pressure, drive operating platform, hanger, sliding formwork etc. Entire sliding system rises, i.e. one impulse stroke of completion when rising to lower clamp and tightly run into clamp.At this time at oil extraction spring Compressive state is managed, upper chuck bears whole loads.When oil return, oil extraction spring is under the action of elastic force piston and lower clamp On pushing to together, oil is discharged, and at the same time, lower clamp is tightly locked again with the bar that climbs, and prevents carrier compound with pedestal from declining.It is sliding Load is supported by lower clamp.Oil extraction work finishes after piston rises to the limit.Jack completes a working cycles.It repeats During the cycle, it is constantly sliding upwards with sliding formwork that jack just slides the bar that climbs.
Operating platform is made of 20 channel steels, for fixing jack, inside and outside enclosure and the geometry for keeping template, And directly bear inner and outer template, inside and outside enclosure etc. whole vertical loads and concrete to the lateral pressure of template.
Inside and outside enclosure is the supporting member of template, to keep the geometry of template.The assembly of template will meet specification It is required that piece is tight, to prevent concrete spillage when vibrating.It is excessive if any gap, template is adjusted first, and template is made to meet rule Model requirement, then carry out assembly.
In order to solve the vertical transport of slding form operation, cage 2 is set at operating platform center, solves construction personnel and material Transport, set 1 luffing gin pole on the operational platform, solve the vertical transport of reinforcing bar.According to construction process requirement, one is selected 2t(It is manned)With a 3t(Material containing)Hoist engine is drawn, and hoist engine is equipped with automatic band-type brake device, safe and reliable, hoisting wirerope Using 15mm steel cables, rupture pull force is 10.4 tons, and manned safety coefficient is 12 times, and it is 0.8 ton to allow load-carrying, 2 people of limit for tonnage, material containing Safety coefficient is 8 times, and allowable load is 1.3 tons, and during construction, load-carrying must not exceed 0.8 ton.
Operating platform assembling quality requirement be:1. operating platform center is overlapped with cylindrical stack shell center;2. template is pacified Radius will meet design requirement during dress.
It is sliding upwards along the surface of concrete by periphery ring band moving platen during promotion.Template will be kept during sliding Flat smooth just can guarantee the depanning drag reduction of concrete, surfacing.Template is often cleared up in the construction process, given Releasing agent in template.To ensure that template is vertically vertical in rigging.
Periphery ring is transversely arranged on the outside of exterior sheathing along template, is arranged up and down, and effect makes template keep assembling Geometry and template and hanger are linked to be entirety.To prevent external mold enclosure template swollen mould outward, mouth is with 3T cucurbits 2 under external mold Only steel wire rope is symmetrically tightened with together with, it is ensured that outer periphery ring is indeformable in stamped concrete.
Jack on operating platform is installed, and jack, hanger, enclosure and template are connected into integrated member.
The bar that climbs uses 25 reinforcing bars of Φ, first is inserted into the bar that climbs of jack using the two different length steel of 2m, 4m Each 6 of muscle, wherein 2m and 4m long reinforcing bars.Climb bar connector using welding, reinforcing bar up and down 45 ° of chamfer.Joint is entering Before jack, weld all around is first carried out, level weld seam requirement is welded flat steel tube surface, polished again after welding inspection qualification.Connector must be On same axis, there must not be bending phenomenon.
During stack shell reinforcement construction, Rebars on Construction Site must have material to illustrate and recheck report, and substandard product must not be used for work Cheng Shang, each weldment can construct after pass the test.Horizontal annular steel bar must process camber in advance.Upper strata and lower floor's horizontal loops are to muscle Connector should be staggered, in the range of any lap of splice, splice number should not exceed reinforcing bar radical 1/4 in the section.Cylinder Wall longitudinal reinforcement, requirement welding, because being higher by construction surface, is also easy to produce in construction and waves, influence between reinforcing bar and concrete during construction Bonding, be fixed temporarily therefore it is required that 1-2 roads ring muscle on the longitudinal rib of template will be higher by.The bar that will climb regulate with vertically The protective layer of reinforcing bar is identical, and circumferential reinforcement electric welding is reinforced and is being climbed on bar, it is ensured that steel bar stress protective layer is not likely to produce change Change.Remaining short muscle after vertical reinforcement blanking can be used flash butt welding welding and be used, but must examine ultimate tensile intensity It is qualified and must not brittle fracture could use.The bar that will climb at the bar that climbs uses, therefore here as a vertical reinforcement Reduce by a vertical reinforcement.
To confirm whether the model, specification, size and number of reinforcing bar are consistent with drawing before reinforcing bar binding.Cover to reinforcement should Meet design requirement.25% of splice quantity no more than reinforcing bar sum in same section, overlapping splice length are 40d.It climbs Rising stem should be removed totally in time if any greasy dirt.
Stack shell concrete stirs concrete certainly for scene.Stack shell concrete strength is C30, pours into a mould the maximum of concrete every time and throws Material height is not greater than 0.8m, and concrete mould unloading strength should be controlled in 0.3-0.35Mpa, to reduce sliding frictional resistance, make to mix After solidifying soil depanning i.e. can dry troweling surface, unlikely drawing crack or take up, and the dead weight of concrete can be supported, unlikely slump or deformation. 2.5m is must not exceed per sliding height maximum round the clock.It cannot collapse after concrete depanning, drawing crack, coagulation is measured with injection resistance meter The test method of soil solidification determines the mould unloading strength of concrete.Concrete slump control is controlled in 5~7cm, presetting period 2 Hour or so, final setting time is controlled at 4 hours or so.
During concrete casting, progress is symmetrically and evenly layered along barrel surrounding, is 300mm or so, and vibrate per layer thickness It is closely knit.After having poured one layer, symmetrically transformation pours direction and pours next layer concrete, to prevent template from being tilted to a direction And torsion.That is.Friendship circle congregation cast must be layered, should not be poured into a mould since folk prescription one end, in order to avoid cause the torsion of platform Turn.During laminated pouring, it should accomplish the concrete of cast same level layer in the same time.It is next when pouring into a mould last layer concrete Layer concrete should meet the requirement of mould unloading strength still in plasticity shape shape, and the concrete initial set time is preferably controlled on 2 hours left sides The right side, general control was at 4 hours or so during final set, therefore preferably more with fines, the few aggregate concrete batching of coarse fodder.Cast the top one During layer concrete, topmost one layer of apparent height need to be maintained at template following 5cm suitable for reading or so, and reserve most last layer level Muscle, to continue assembling reinforcement.The layering of continuous casting pound concrete 2-3 treats that concrete strength reaches initial set between final set, When i.e. concrete strength reaches 0.3-0.35MPa, examination can be carried out and rise work.Template is first risen into 5cm (jack 1-2 when examination rises Stroke), to observe the solidification situation of concrete, judge that can concrete demould, whether sliding time is suitable, and examination rises result such as table It is bright to be promoted, you can to carry out normal hoisting.Entire template is increased to next Board position, then whole device is carried out comprehensive It checks, next plate construction can be transferred to after adjustment.Concrete pours into a mould a plate, and reinforcing bar binds one layer, and template promotes a plate.
In sliding period because of technique needs or other reasons(Have a power failure, cut off the water, weather condition etc.)When needing to stop sliding, it should pour and smash Concrete has bound reinforcing bar, sliding 30cm makes template and concrete wall soap-free emulsion polymeization to specified absolute altitude.It should be removed when continuing sliding The concrete block being taken up is poured with the mortar of high grade and smashes 3-5cm, is then carried out normally pouring and be smash.

Claims (3)

1. concrete stack shell constructing device, including being located at the inner and outer template of side inside and outside pre- construction stack shell, on the inside of inner template with The interior enclosure that each inner template is connected, the periphery ring being connected with each exterior sheathing on the outside of exterior sheathing;It is characterized in that:On inner and outer template End is connected;At least three longitudinal reinforcements of stack shell stretch out stack shell as the bar that climbs upwards;It climbs and punching single-acting is set on bar Hydraulic jack, the pedestal of hydraulic jack are fixed with the operating platform above stack shell;The lower part of operating platform is fixed and is hung Frame;Hanger is fixed with interior enclosure or periphery ring;It is provided on the operational platform including existing to the oil pump of hydraulic jack fuel feeding Interior hydraulic control system;By hydraulic control system and hydraulic jack can drive operating platform, hanger, interior enclosure or Periphery ring, inner and outer template are moved up relative to the bar that climbs.
2. concrete stack shell constructing device as described in claim 1, it is characterized in that:It is fixed on the operational platform positioned at stack shell The lift headframe of inner upper is provided with door opening in the side of stack shell bottom contacted with ground, is set on the ground in stack shell Lower sheave sets top sheave on lift headframe, and the hoist engine outside stack shell is by bypassing the steel wire of lower sheave, top sheave It restricts and is connected with the cage inside stack shell, cage to be driven to move up and down, material is conveyed to operating platform.
3. concrete stack shell constructing device as described in claim 1, it is characterized in that:Setting outer end is to overhanging on the operational platform Gin pole on the outside of to stack shell, gin pole outer end setting pulley, suspension hook are connected by bypassing the steel wire rope of pulley with hoist engine.
CN201721558592.4U 2017-11-21 2017-11-21 Concrete stack shell constructing device Active CN207513158U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107795122A (en) * 2017-11-21 2018-03-13 中国十九冶集团有限公司南京分公司 Concrete stack shell constructing device and construction method
WO2020126906A1 (en) * 2018-12-18 2020-06-25 Inventio Ag Building site device having a climbing formwork and an elevator system
EP3725726A1 (en) * 2019-04-10 2020-10-21 thyssenkrupp Elevator Innovation and Operations AG Method for changing the delivery height of an elevator installation by means of a sliding shuttering
US20220024727A1 (en) * 2018-12-18 2022-01-27 Inventio Ag Method for operating a construction site device and construction site device
CN114016730A (en) * 2021-11-12 2022-02-08 广东天凛高新科技有限公司 Wall manufacturing method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107795122A (en) * 2017-11-21 2018-03-13 中国十九冶集团有限公司南京分公司 Concrete stack shell constructing device and construction method
WO2020126906A1 (en) * 2018-12-18 2020-06-25 Inventio Ag Building site device having a climbing formwork and an elevator system
CN113167072A (en) * 2018-12-18 2021-07-23 因温特奥股份公司 Construction site equipment with climbing formwork and elevator system
US20220024727A1 (en) * 2018-12-18 2022-01-27 Inventio Ag Method for operating a construction site device and construction site device
AU2019409113B2 (en) * 2018-12-18 2023-05-18 Inventio Ag Building site device having a climbing formwork and an elevator system
EP4253300A3 (en) * 2018-12-18 2023-11-08 Inventio Ag Construction site device with climbing formwork and elevator system
US11858778B2 (en) * 2018-12-18 2024-01-02 Inventio Ag Method for operating a construction site device and construction site device
EP3725726A1 (en) * 2019-04-10 2020-10-21 thyssenkrupp Elevator Innovation and Operations AG Method for changing the delivery height of an elevator installation by means of a sliding shuttering
CN114016730A (en) * 2021-11-12 2022-02-08 广东天凛高新科技有限公司 Wall manufacturing method

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Effective date of registration: 20190326

Address after: 617000 China 19th Metallurgical Group Co.,Ltd., Bingcaogang, Panzhihua City, Sichuan Province

Patentee after: CHINA 19TH METALLURGICAL GROUP Co.,Ltd.

Address before: 210000 No. 117, Zhenping Road, Banqiao street, Yuhuatai District, Nanjing, Jiangsu.

Patentee before: Nanjing Branch of China 19th Metallurgical Group Co.,Ltd.