CN210796913U

CN210796913U - Composite cloth continuous dyeing and drying integrated machine

Info

Publication number: CN210796913U
Application number: CN201921675460.9U
Authority: CN
Inventors: 钟小波
Original assignee: Jiujiang Pan Tai Composite Material Co ltd
Current assignee: Jiujiang Pan Tai Composite Material Co ltd
Priority date: 2019-10-08
Filing date: 2019-10-08
Publication date: 2020-06-19
Anticipated expiration: 2029-10-08

Abstract

The utility model discloses a compound cloth continuity dyeing drying machine, comprising a base plate, the upper surface of bottom plate is from a left side to the right side fixedly connected with dyeing box in proper order, prepressing case and stoving case, the top fixedly connected with dye liquor mixing case of dyeing box, prepressing the incasement and being equipped with prepressing mechanism, and compound cloth enters into the printing and dyeing incasement from the cloth import to twine in proper order on the cloth guide roll, and pass prepressing mechanism, wear out the stoving case afterwards and twine on outside rolling equipment. The utility model discloses an above-mentioned isotructure's cooperation has solved this cloth dyeing drying machine and is carrying out the in-process of dyeing to compound cloth, and the dyestuff deposits easily and piles up in the dye vat, leads to compound cloth dyeing in-process to color unevenly, and the squeeze roll is difficult to carry out the pre-compaction to the cloth of different thickness simultaneously, leads to being difficult for extruding compound cloth and goes up unnecessary dye liquor to drying process on next step has produced the problem of influence.

Description

Composite cloth continuous dyeing and drying integrated machine

Technical Field

The utility model relates to a cloth processing technology field specifically is a compound cloth continuity dyeing drying machine.

Background

The composite fabric is a novel material formed by bonding and adhering one or more layers of textile materials, non-woven materials and other functional materials, and the composite fabric is often required to be dyed and dried in the production and processing process in order to meet different hobbies and fashionable requirements of people.

If chinese patent publication No. CN205856833U discloses a cloth dyeing drying machine, including the cloth conveyer belt, dye vat and drying-machine, the cloth conveyer belt sets up in the top of dye vat one side, the drying-machine sets up in the opposite side of dye vat, the top of dye conveyer belt one side is provided with a plurality of groups squeeze roll, the upper end of drying-machine and the adjacent one side of dye vat is provided with the cloth import, inside being provided with all around of drying-machine heating electric wire netting, the inside of drying-machine is provided with a plurality of stoving transfer rollers, the bottom of drying-machine is provided with a plurality of air-blowers, the top of drying-machine sets up the air outlet, one side of cloth.

Because this cloth dyeing drying machine is carrying out the in-process of dyeing to compound cloth, the dyestuff deposits easily and piles up in the dye vat, leads to compound cloth dyeing in-process to color unevenly, and the squeeze roll is difficult to carry out the pre-compaction to the cloth of different thickness simultaneously, leads to being difficult for extruding unnecessary dye liquor on the compound cloth to drying process on next step has produced the influence, consequently needs improve.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a compound cloth continuity dyeing drying machine, possess and to stir the mixing to printing and dyeing incasement dye liquor, the deposit of having avoided printing and dyeing incasement dyestuff is piled up, dye liquor after the mixing sprays on compound cloth through the shower head once more simultaneously, make the dyeing of compound cloth more even, pre-compaction mechanism can carry out the pre-compaction to the compound cloth after different thickness dyeing, the dip-dyeing effect of dye liquor to compound cloth has been strengthened, further make compound cloth can dye evenly, and compound cloth is extruded unnecessary dye liquor, be collected at the pre-compaction incasement, be convenient for carry out recycle to the dye liquor, the stoving treatment is carried out to compound cloth to the stoving case of being convenient for simultaneously, the advantage to compound cloth drying efficiency has been improved, the problem of proposing in the background art has been solved.

In order to achieve the above object, the utility model provides a following technical scheme: a composite cloth continuous dyeing and drying integrated machine comprises a base plate, wherein a dyeing box, a prepressing box and a drying box are fixedly connected to the upper surface of the base plate from left to right in sequence, a cloth inlet and a cloth outlet for composite cloth to pass in and out are respectively formed in the left side and the right side of the dyeing box and the prepressing box, cloth guide rollers are arranged in the dyeing box in an up-and-down staggered manner, a dye liquor mixing box is fixedly connected to the top of the dyeing box, a conveying pipe and a water pump are arranged between the dyeing box and the dye liquor mixing box, the bottom end of the conveying pipe is located in the dyeing box, the top end of the conveying pipe penetrates through the top of the dye liquor mixing box close to the left side, rotating shafts are rotatably connected to the left side and the right side of the inner wall of the dye liquor mixing box through bearings, a rotating piece is fixedly connected to the surface of the rotating shaft close to the left end of the rotating, the top that sprays the piece runs through the top of printing and dyeing case, and is located the dye liquor mixing incasement, the incasement that pressurizes in advance is equipped with prepressing mechanism, and compound cloth enters into the printing and dyeing incasement from the cloth import to twine in proper order on the cloth guide roll, and pass prepressing mechanism, wear out the stoving case afterwards and twine on external rolling equipment.

Preferably, the rotating part is an impeller, the impeller is fixedly connected to the surface of the rotating shaft close to the left end of the rotating shaft, and the impeller is located right below the conveying pipe.

Preferably, the spraying part comprises a reversed T-shaped dyeing pipe, the top end of the reversed T-shaped dyeing pipe penetrates through the top of the printing and dyeing box and is fixedly connected with the bottom of the dyeing liquid mixing box, and the bottom end of the reversed T-shaped dyeing pipe is fixedly connected with a spraying head.

Preferably, the number of the spray headers is not less than seven, and the spray headers with the number not less than seven are distributed on the lower surface of the inverted T-shaped dyeing liquor pipe at equal intervals.

Preferably, the prepressing mechanism comprises a fixed prepressing roller, the front end and the rear end of the fixed prepressing roller are rotationally connected with the front side and the rear side of the inner wall of the prepressing box through bearings, the prepressing box is provided with sliding grooves at the front side and the rear side close to the inner wall of the top part of the prepressing box, the sliding grooves are connected with sliding blocks in the sliding grooves, the opposite sides of the two sliding blocks are rotationally connected with a movable prepressing roller through bearings, the bottom end of the sliding block is fixedly connected with a reset spring, the bottom end of the reset spring is fixedly connected with the bottom of the inner wall of the sliding groove, the front side and the rear side of the prepressing box close to the top part of the prepressing box are rotationally connected with rotating rods through bearings, the opposite ends of the two rotating rods are fixedly connected with cams, the surface of one end with the short radius of the cam is abutted against the top part, the surface of the two rotating rods close to the back ends of the rotating rods is fixedly connected with worm gears, the two sides of the left side of the inner wall of the fixing frame are rotatably connected with worms through bearings, and the worms are meshed with the worm gears.

Preferably, the surfaces of the fixed prepressing roller and the movable prepressing roller are fixedly connected with rubber layers, and the surfaces of the rubber layers are abutted to the surface of the composite cloth.

Compared with the prior art, the beneficial effects of the utility model are that: through the matching of the conveying pipe, the water pump, the impeller and the stirring rod, the dye liquor in the printing and dyeing box can be uniformly stirred and mixed, so that the deposition and accumulation of the dye in the printing and dyeing box are avoided, and meanwhile, the uniformly mixed dye liquor is sprayed on the composite cloth through the spray header again, so that the dyeing of the composite cloth is more uniform; through the cooperation of the fixed prepressing roller, the movable prepressing roller, the sliding block, the spring, the cam, the rotating rod, the worm wheel and the worm, the fixed prepressing roller and the movable prepressing roller can prepress the composite cloth dyed with different thicknesses, the dip-dyeing effect of dye liquor on the composite cloth is enhanced, the composite cloth can be dyed uniformly, meanwhile, the composite cloth can be extruded with redundant dye liquor, the extruded dye liquor is collected in a prepressing box, the dye liquor is convenient to recycle, meanwhile, the drying box is convenient to dry the composite cloth, and the drying efficiency of the composite cloth is improved.

Drawings

Fig. 1 is a front cross-sectional view of the present invention;

fig. 2 is a side view of the present invention;

FIG. 3 is a cross-sectional view taken along line A-A of the present invention;

FIG. 4 is a partial front view of the worm gear and worm of the present invention;

fig. 5 is an enlarged view of the structure at a of the present invention.

In the figure: 1-bottom plate, 2-dyeing box, 3-prepressing box, 4-drying box, 5-composite cloth, 6-cloth guide roller, 7-dye liquor mixing box, 8-conveying pipe, 9-water pump, 10-rotating shaft, 11-rotating part, 12-stirring rod, 13-spraying part, 14-prepressing mechanism, 15-impeller, 16-inverted T-shaped dye liquor pipe, 17-spraying head, 18-fixed prepressing roller, 19-sliding block, 20-movable prepressing roller, 21-reset spring, 22-cam, 23-worm wheel, 24-worm and 25-rubber layer.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 to 5, the present invention provides a technical solution: a composite cloth continuous dyeing and drying integrated machine comprises a base plate 1, a dyeing box 2, a prepressing box 3 and a drying box 4 are fixedly connected on the upper surface of the base plate 1 from left to right in sequence, the top of the prepressing box 3 is of an open design, a dye liquor discharge port (not shown in the figure) is arranged on the front side of the prepressing box 3 so as to be convenient for discharging redundant dye liquor squeezed out of composite cloth, a heating power grid, an air blower, an air outlet and the like are arranged in the drying box 4, and the Chinese patent publication number CN205856833U provided in the background technology can be referred, so that the drying box 4 is not described in much, a cloth inlet and a cloth outlet for the composite cloth 5 to enter and exit are respectively arranged on the left side and the right side of the dyeing box 2 and the prepressing box 3, cloth guide rollers 6 are staggered up and down in the dyeing box 2, a dye liquor mixing box 7 is fixedly connected on the top of the dyeing box 2, a conveying pipe 8 and a water pump 9, and the bottom of conveyer pipe 8 is located the printing and dyeing case 2, and the top of conveyer pipe 8 runs through on the dye liquor mixing case 7 and is close to its left top, and the left and right sides of dye liquor mixing case 7 inner wall all is connected with pivot 10 through the bearing rotation, and the fixed surface who is close to its left end on the pivot 10 is connected with rotating member 11.

Further, rotating member 11 is impeller 15, impeller 15 fixed connection is on the surface of being close to its left end on pivot 10, and impeller 15 is located conveyer pipe 8 under, enter into printing and dyeing case 2 from the cloth import composite fabric 5 earlier, and twine in proper order on cloth guide roll 6, and pass prepressing mechanism 14, wear out drying box 4 and twine on the outside rolling equipment of outside rolling equipment (can be the rolling roll that driving motor drove) afterwards, start water pump 9 afterwards, in water pump 9 carries the dye liquor blending case 7 to the dye liquor of printing and dyeing case 2 bottom through conveyer pipe 8, the dye liquor can strike impeller 15 when falling down in dye liquor blending case 7 and rotate, drive pivot 10 that impeller 15 then can rotate, thereby make puddler 12 stir the mixing to the dye liquor.

And the fixed surface of the rotating shaft 10 is connected with a stirring rod 12, a spraying piece 13 is arranged in the printing and dyeing box 2, and the top end of the spraying piece 13 penetrates through the top of the printing and dyeing box 2 and is positioned in the dye liquor uniformly mixing box 7.

Further, the spray part 13 comprises a reverse T-shaped dye liquor pipe 16, the top end of the reverse T-shaped dye liquor pipe 16 penetrates through the top of the dye printing box 2, the bottom of the dye liquor mixing box 7 is fixedly connected with a spray head 17, the dye liquor after mixing is sprayed on the composite cloth 5 again through the spray head 17, and the dyeing of the composite cloth 5 is more uniform.

Furthermore, the number of the spray headers 17 is not less than seven, the spray headers 17 with the number not less than seven are distributed on the lower surface of the inverted T-shaped dye liquor pipe 16 at equal intervals, and the arrangement of the spray headers 17 with the number not less than seven facilitates the dye liquor to be uniformly sprayed on the composite cloth 5.

The prepressing mechanism 14 is arranged in the prepressing box 3, the composite cloth 5 enters the printing and dyeing box 2 from a cloth inlet, and is sequentially wound on the cloth guide roller 6, passes through the prepressing mechanism 14, then passes out of the drying box 4 and is wound on an external winding device.

Specifically, the prepressing mechanism 14 includes a fixed prepressing roller 18, the front and rear ends of the fixed prepressing roller 18 are rotatably connected with the front and rear sides of the inner wall of the prepressing box 3 through bearings, the front and rear sides of the inner wall of the prepressing box 3 near the top thereof are respectively provided with a sliding groove, the sliding grooves are slidably connected with sliding blocks 19, and the opposite sides of the two sliding blocks 19 are rotatably connected with movable prepressing rollers 20 through bearings.

Further, the rubber layer 25 is fixedly connected to the surfaces of the fixed prepressing roller 18 and the movable prepressing roller 20, the surface of the rubber layer 25 abuts against the surface of the composite fabric 5, the rubber layer 25 protects the composite fabric 5, and damage to the surface of the composite fabric 5 due to overlarge prepressing force is avoided.

The bottom end of the slide block 19 is fixedly connected with a return spring 21, the bottom end of the return spring 21 is fixedly connected with the bottom of the inner wall of the chute, the front side and the rear side of the prepressing box 3 close to the top thereof are rotatably connected with rotating rods through bearings, the opposite ends of the two rotating rods are fixedly connected with cams 22, the surface of the short radius end of each cam 22 is abutted against the top of the slide block 19, the front side and the rear side of the prepressing box 3 close to the middle thereof are fixedly connected with fixed frames, the back ends of the two rotating rods are rotatably connected with the inner wall of the fixed frame through bearings, the surfaces of the two rotating rods close to the back ends thereof are fixedly connected with worm wheels 23, the left side and the two sides of the inner wall of the fixed frame are rotatably connected with worms 24 through bearings, the worms 24 are meshed with the worm wheels 23, the prepr, that is, manual rotation worm 24, worm 24 drives worm wheel 23 and rotates, thereby drive dwang and cam 22 and rotate, cam 22 rotates and can extrude slider 19, thereby can adjust the height of removing prepressing roll 20, and can know by the characteristics of worm wheel 23 and worm 24 itself, make adjusting can be timely after accomplishing locking, be convenient for carry out the pre-compaction to the composite fabric 5 of different thickness, the dip-dyeing effect of dye liquor to composite fabric 5 has been strengthened, further make composite fabric 5 can dye evenly, composite fabric 5 can be squeezed out unnecessary dye liquor simultaneously, the dye liquor of extruding is collected in pre-compaction case 3, be convenient for carry out recycle to the dye liquor, the stoving case 4 of being convenient for simultaneously carries out drying process to composite fabric 5, the drying efficiency to composite fabric 5 has been improved.

The working principle is as follows: when the continuous dyeing and drying integrated machine for the composite cloth is used, the composite cloth 5 enters the dyeing box 2 from a cloth inlet, is sequentially wound on the cloth guide roller 6, passes through the prepressing mechanism 14, then passes through the drying box 4 and is wound on an external winding device (the external winding device can be a winding roller driven by a driving motor), then the water pump 9 is started, the water pump 9 conveys dye liquor at the bottom of the dyeing box 2 into the dye liquor blending box 7 through the conveying pipe 8, the dye liquor impacts the impeller 15 to rotate when falling in the dye liquor blending box 7, the impeller 15 drives the rotating shaft 10 to rotate, so that the stirring rod 12 uniformly stirs and mixes the dye liquor, and then the uniformly mixed dye liquor is sprayed on the composite cloth 5 again through the spray head 17, so that the dyeing of the composite cloth 5 is more uniform; then, according to the thickness of the composite cloth 5, the movable prepressing roller 20 is adjusted to a proper height so as to be convenient for prepressing the composite cloth 5, namely, the worm 24 is manually rotated, the worm 24 drives the worm wheel 23 to rotate so as to drive the rotating rod and the cam 22 to rotate, the cam 22 rotates to extrude the sliding block 19, so that the height of the movable prepressing roller 20 can be adjusted, and the height of the composite cloth 5 can be timely locked after the adjustment is finished according to the characteristics of the worm wheel 23 and the worm 24, so as to be convenient for prepressing the composite cloth 5 with different thicknesses, enhance the dip dyeing effect of the dye liquor on the composite cloth 5, further enable the composite cloth 5 to be uniformly dyed, simultaneously extrude redundant dye liquor out of the composite cloth 5, collect the extruded dye liquor in the prepressing box 3 so as to be convenient for recycling the dye liquor, and simultaneously facilitate the drying treatment of the composite cloth 5 by the drying box 4, the drying efficiency of the composite cloth 5 is improved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a compound cloth continuity dyeing drying machine, includes bottom plate (1), the upper surface of bottom plate (1) from a left side to the right side fixedly connected with dyeing case (2), pre-compaction case (3) and stoving case (4) in proper order, the cloth import and the cloth export that supply compound cloth (5) business turn over are seted up respectively to the left and right sides of dyeing case (2) and pre-compaction case (3), and crisscross cloth guide roll (6), its characterized in that about being provided with in dyeing case (2): the top fixedly connected with dye liquor mixing box (7) of dyeing and printing case (2), be equipped with conveyer pipe (8) and water pump (9) between dyeing and printing case (2) and dye liquor mixing box (7), and the bottom of conveyer pipe (8) is located dyeing and printing case (2), the top of conveyer pipe (8) is run through and is close to its left top on dye liquor mixing box (7), the left and right sides of dye liquor mixing box (7) inner wall all is connected with pivot (10) through the bearing rotation, the fixed surface that is close to its left end on pivot (10) is connected with rotating member (11), and the fixed surface of pivot (10) is connected with puddler (12), be equipped with in dyeing and printing case (2) and spray piece (13), the top of spraying piece (13) is run through the top of dyeing and printing case (2), and is located dye liquor mixing box (7), be equipped with prepressing mechanism (14) in prepressing case (3), and the composite cloth (5) enters the printing and dyeing box (2) from a cloth inlet, is sequentially wound on the cloth guide roller (6), passes through the pre-pressing mechanism (14), then passes through the drying box (4) and is wound on an external winding device.

2. The composite cloth continuous dyeing and drying all-in-one machine as claimed in claim 1, characterized in that: the rotating part (11) is an impeller (15), the impeller (15) is fixedly connected to the surface, close to the left end of the rotating shaft (10), of the rotating shaft, and the impeller (15) is located under the conveying pipe (8).

3. The composite cloth continuous dyeing and drying all-in-one machine as claimed in claim 1, characterized in that: spray piece (13) including falling T type dye liquor pipe (16), the top of falling T type dye liquor pipe (16) runs through the top of printing and dyeing case (2), and with the bottom fixed connection of dye liquor mixing case (7), the bottom fixedly connected with shower head (17) of falling T type dye liquor pipe (16).

4. The composite cloth continuous dyeing and drying all-in-one machine as claimed in claim 3, characterized in that: the number of the spray headers (17) is not less than seven, and the spray headers (17) with the number not less than seven are distributed on the lower surface of the inverted T-shaped dyeing liquid pipe (16) at equal intervals.

5. The composite cloth continuous dyeing and drying all-in-one machine as claimed in claim 1, characterized in that: the prepressing mechanism (14) comprises a fixed prepressing roller (18), the front end and the rear end of the fixed prepressing roller (18) are rotatably connected with the front side and the rear side of the inner wall of a prepressing box (3) through bearings, the front side and the rear side of the prepressing box (3) close to the inner wall of the top of the prepressing box are respectively provided with a sliding groove, the sliding grooves are internally and slidably connected with a sliding block (19), the opposite sides of the two sliding blocks (19) are respectively and rotatably connected with a movable prepressing roller (20) through bearings, the bottom end of the sliding block (19) is fixedly connected with a return spring (21), the bottom end of the return spring (21) is fixedly connected with the bottom of the inner wall of the sliding groove, the front side and the rear side of the prepressing box (3) close to the top of the prepressing box are respectively and rotatably connected with rotating rods through bearings, opposite ends, the utility model discloses a prepressing box, including the prepressing box (3), be close to the fixed frame of the equal fixedly connected with in the front and back both sides in its middle part on the case, and the looks back end of two dwangs all is connected with the inner wall rotation of fixed frame through the bearing, and two dwangs are close to the equal fixedly connected with worm wheel in surface (23) of its looks back end, the left side both sides of fixed frame inner wall all are connected with worm (24) through the bearing rotation, worm (24) are connected with worm wheel (23) meshing.

6. The composite cloth continuous dyeing and drying all-in-one machine as claimed in claim 5, characterized in that: the surfaces of the fixed prepressing roll (18) and the movable prepressing roll (20) are fixedly connected with rubber layers (25), and the surfaces of the rubber layers (25) are abutted to the surface of the composite cloth (5).