CN113005680A - Continuous parallel dyeing system of fabric and dyeing control method thereof - Google Patents
Continuous parallel dyeing system of fabric and dyeing control method thereof Download PDFInfo
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- CN113005680A CN113005680A CN202110124546.8A CN202110124546A CN113005680A CN 113005680 A CN113005680 A CN 113005680A CN 202110124546 A CN202110124546 A CN 202110124546A CN 113005680 A CN113005680 A CN 113005680A
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- 239000004744 fabric Substances 0.000 title claims abstract description 160
- 238000004043 dyeing Methods 0.000 title claims abstract description 121
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 64
- 238000002156 mixing Methods 0.000 claims abstract description 46
- 238000001035 drying Methods 0.000 claims abstract description 24
- 238000011084 recovery Methods 0.000 claims abstract description 20
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 238000004804 winding Methods 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 12
- 230000006835 compression Effects 0.000 claims description 10
- 238000007906 compression Methods 0.000 claims description 10
- 238000004064 recycling Methods 0.000 claims description 10
- 230000006978 adaptation Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
- D06B23/023—Guiding rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/34—Driving arrangements of machines or apparatus
- D06B3/36—Drive control
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a continuous parallel dyeing system of fabrics and a dyeing control method thereof, and the system comprises a main support and a dyeing box fixed on the top of the main support, wherein a recovery box is fixed on the top of the main support, a fabric winding device is fixed on the top of the main support, a guide plate is fixed on the right side of the dyeing box, an adjustable driving roller mechanism is arranged inside the dyeing box, a fabric pressing mechanism is arranged on the top of the dyeing box, a dye liquor mixing mechanism is arranged in the dyeing box, and a fabric drying recovery mechanism is arranged on the top of the main support. This serialization parallel dyeing system of fabric and dyeing control method thereof through the setting of adjustable driving roller mechanism, can part two fabrics, carries on spacingly to the fabric simultaneously for the device can dye two fabrics simultaneously, and work efficiency is high, through the setting of fabric hold-down mechanism, is convenient for tentatively compress tightly the location to the fabric, prevents that the fabric from taking place the skew.
Description
Technical Field
The invention relates to the technical field of fabric dyeing, in particular to a continuous parallel dyeing system of fabric and a dyeing control method thereof.
Background
The fabric is a flat soft piece block formed by connecting fine and flexible objects through crossing and winding knots. The woven fabric is formed from yarns that are in a crossing relationship. The knitted fabric is constituted by yarns having a winding relation. Nonwoven fabrics are constructed from yarns that are in a connected relationship. The third fabric is formed from yarns which are in a cross-over/bind-around relationship. The plurality of yarns are in a stable relationship to form the fabric. The crossing, the winding and the connection are three stable structural relations which can be formed by the yarn. The fabric keeps stable shape and specific mechanical property. Various fabrics can be clearly known by analyzing the yarn groups in the fabrics and the running direction, the running rule and the formed relationship thereof. Dyeing, i.e. coloring, also known as coloring, refers to the coloring of a substance by chemically or otherwise affecting the substance itself, and fabric dyeing is an important step in fabric processing.
According to a patent No. CN212175235U, the fabric dyeing, drying and shaping device comprises a feeding hole, a dyeing mechanism, a flattening mechanism, a drying and shaping mechanism and a discharging hole; the dyeing mechanism is arranged on one side of the feeding roller and comprises a dyeing chamber, a first air cylinder, a first dyeing roller, a second dyeing roller and a transition roller; flattening mechanism sets up in dyeing mechanism lower part, and this fabric dyeing stoving setting device has solved prior art fabric two sides and has been heated inhomogeneously and lead to the stoving effect poor, and makes its surface take place the fold easily among the drying process, influences finished product quality's technical problem, but this fabric dyeing stoving setting device still has following not enough:
(1) the two fabrics cannot be dyed simultaneously, the working efficiency is low, the fabrics cannot be preliminarily positioned, and the fabrics are easy to deviate;
(2) the fabric is directly treated in a drying mode, so that dye liquor is easy to remain on the surface of the fabric;
(3) the dye liquor in the dyeing chamber is easy to have uneven mixing phenomenon, which affects the dyeing quality of the fabric;
(4) the residual dye liquor is not convenient to recycle.
Therefore, the present invention provides a continuous parallel dyeing system for fabric and a dyeing control method thereof, so as to solve the above mentioned problems.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a continuous parallel dyeing system of fabrics and a dyeing control method thereof, which solve the problems that two fabrics cannot be dyed simultaneously, the working efficiency is low, the fabrics cannot be preliminarily positioned, and the fabrics are easy to deviate; the fabric is directly treated in a drying mode, so that dye liquor is easy to remain on the surface of the fabric; the dye liquor in the dyeing chamber is easy to have uneven mixing phenomenon, which affects the dyeing quality of the fabric; the residual dye liquor is not convenient to recycle.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a serialization parallel dyeing system of fabric, includes the main support and fixes the dyeing case at main support top, the top of main support is fixed with the collection box, the top of main support is fixed with the fabric coiling mechanism, the right side of dyeing case is fixed with the guide plate, the inside of dyeing case is provided with adjustable driving roller mechanism, the top of dyeing case is provided with fabric hold-down mechanism, the dyeing case is provided with dye liquor mixing mechanism, the top of main support is provided with the fabric and presses dry recovery mechanism, the top of main support still is provided with fabric stoving mechanism.
Preferably, adjustable driving roller mechanism connects the guide roll of connection between dyeing incasement wall both sides including rotating, the both sides on guide roll surface all are fixed with the fixed disk, the both sides on guide roll surface just are located equal sliding connection between two fixed disks and have a slip dish, two the equal fixedly connected with lantern ring in one side that the slip dish is close to each other, two the equal threaded connection in surface of the lantern ring has positioning bolt, the positioning screw hole with positioning bolt looks adaptation is seted up on the surface of guide roll.
Preferably, the fabric hold-down mechanism is including fixing at the left shape framework of returning in dyeing box top, it is connected with the fixed roll to rotate through the pivot between the both sides of shape framework inner wall to return, the both sides of shape framework inner wall just are located the equal sliding connection in top of fixed roll and have the slider, two be fixed with the U template between the relative one side of slider, rotate through the pivot between the both sides of U template inner wall and be connected with the movable roll, two the top of slider all is fixed with pressure spring, two pressure spring's top all with the top fixed connection who returns shape framework inner wall, return the top of shape framework inner wall and set up the recess with U template looks adaptation, the top of U template is fixed with the pull rod, the top of pull rod runs through back the shape framework and extends to the top of returning the shape framework, the top of pull rod is fixed with the pull ring.
Preferably, the dye liquor mixing mechanism comprises a mixing motor fixed on the left side of the dyeing box, a mixing shaft is fixed to an output shaft of the mixing motor, the right end of the mixing shaft penetrates through the dyeing box and is rotatably connected with the right side of the inner wall of the dyeing box, and a mixing plate is fixed to the surface of the mixing shaft.
Preferably, the fabric press-drying and recycling mechanism comprises first auxiliary supports fixed in front of and behind the top of the main support, a first transmission roller is rotatably connected between one sides of the two first auxiliary supports, a first top plate is fixed between the tops of the two first auxiliary supports through a first supporting rod, and a U-shaped seat is fixed at the bottom of the first top plate through a hydraulic cylinder.
Preferably, the compression roller is connected in the rotation between the both sides of U type seat inner wall, the bottom of collection box inner wall is fixed with the delivery pump, the liquid outlet intercommunication of delivery pump has the back flow, the one end of back flow runs through the collection box and extends to the outside of collection box, the one end of back flow and the front intercommunication of dyeing box.
Preferably, the fabric drying mechanism is including fixing the second auxiliary support at main tributary frame top the place ahead and rear, two it is connected with the second driving roller to rotate between the one side that the second auxiliary support is close to each other, two be fixed with the second roof through second branch between the top of second auxiliary support, the bottom of second roof is fixed with the air heater, the bottom of second roof is fixed with hollow long section of thick bamboo, the air outlet of air heater passes through the surface intercommunication of connecting pipe with hollow long section of thick bamboo, the exhaust vent has been seted up in the below on hollow long section of thick bamboo surface through running through.
Preferably, a bottom plate is fixed on one side, close to each other, of the two second auxiliary supports, and a fan is fixed on the top of the bottom plate.
The invention also discloses a dyeing control method of the continuous parallel dyeing system of the fabric, which specifically comprises the following steps:
s1, dip dyeing of fabric: pulling a pull ring upwards, sequentially penetrating one end of two types of fabrics through a square frame, a guide roller, a first transmission roller and a second transmission roller at the same time, winding the fabrics on a fabric winding device, adjusting the distance between adjacent fixed disks and sliding disks according to the width of the fabrics, positioning the sliding disks through positioning bolts and positioning threaded holes, loosening the pull ring, pressing down a movable roller through a compression spring to enable the movable roller to be matched with a fixed roller to compress and position the fabrics, starting the fabric winding device to wind the fabrics, enabling the fabrics to pass through dyeing liquid in a dyeing box, starting a mixing motor at the same time, driving a mixing plate to rotate through a mixing shaft, enabling the dyeing liquid to be uniformly mixed, and enabling the fabrics to be dip-dyed;
s2, drying the fabric, and recovering waste liquid: the dip-dyed fabric is conveyed through the first transmission roller, a large amount of dye liquor is stored in the fabric, the hydraulic cylinder is started at the moment, the hydraulic cylinder extends to drive the compression roller to press downwards, the surface of the fabric is extruded by matching with the first transmission roller, the dye liquor stored in the fabric after being extruded can be extruded and flows into the recycling box, and when the dye liquor in the recycling box is accumulated too much, the conveying pump is started to re-pump the dye liquor in the recycling box out, and the dye liquor is pumped into the dyeing box through the return pipe;
s3, drying the fabric: after the fabric is pressed to dry, the fabric is conveyed by the second driving roller, the air heater is started at the moment, hot air generated by the air heater is conveyed to the hollow long cylinder through the connecting pipe, and then is blown to the surface of the fabric through the air outlet hole, and meanwhile, the fan is started to rapidly dry the fabric.
Preferably, a plurality of air outlets are arranged in the step S3.
Advantageous effects
The invention provides a continuous parallel dyeing system of fabric and a dyeing control method thereof. Compared with the prior art, the method has the following beneficial effects:
(1) the continuous parallel dyeing system of the fabric and the dyeing control method thereof, an adjustable driving roller mechanism is arranged in a dyeing box, a fabric pressing mechanism is arranged at the top of the dyeing box, the adjustable driving roller mechanism comprises a guide roller which is rotationally connected between two sides of the inner wall of the dyeing box, fixed disks are fixed on two sides of the surface of the guide roller, sliding disks are slidably connected on two sides of the surface of the guide roller and positioned between the two fixed disks, lantern rings are fixedly connected on one sides of the two sliding disks which are close to each other, positioning bolts are in threaded connection on the surfaces of the two lantern rings, positioning threaded holes matched with the positioning bolts are formed in the surfaces of the guide roller, the fabric pressing mechanism comprises a clip-shaped frame body which is fixed on the left side of the top of the dyeing box, a fixed roller is rotationally connected between two sides of the inner wall of the clip-shaped frame body through a rotating shaft, sliding blocks are slidably, be fixed with the U template between the relative one side of two sliders, it is connected with the movable roller to rotate through the pivot between the both sides of U template inner wall, the top of two sliders all is fixed with pressure spring, the top of two pressure spring all with the top fixed connection who returns shape framework inner wall, return the top of shape framework inner wall and set up the recess with U template looks adaptation, the top of U template is fixed with the pull rod, the top of pull rod is run through back the shape framework and is extended to the top of returning the shape framework, the top of pull rod is fixed with the pull ring, setting through adjustable driving roller mechanism, can part two fabrics, carry on spacingly to the fabric simultaneously, make the device can dye two fabrics simultaneously, high work efficiency, setting through fabric hold-down mechanism, be convenient for carry out preliminary compression positioning to the fabric, prevent that the fabric from taking place the skew.
(2) The continuous parallel dyeing system of the fabric and the dyeing control method thereof are characterized in that the fabric press-drying recovery mechanism comprises first auxiliary supports fixed in front of and behind the top of a main support, a first transmission roller is rotatably connected between one sides of the two first auxiliary supports close to each other, a first top plate is fixed between the tops of the two first auxiliary supports through a first support rod, a U-shaped seat is fixed at the bottom of the first top plate through a hydraulic cylinder, a compression roller is rotatably connected between the two sides of the inner wall of the U-shaped seat, a delivery pump is fixed at the bottom of the inner wall of a recovery box, a liquid outlet of the delivery pump is communicated with a return pipe, one end of the return pipe penetrates through the recovery box and extends to the outside of the recovery box, one end of the return pipe is communicated with the front of the dyeing box, and through the arrangement of the fabric press-drying recovery mechanism, the fabric is convenient to extrude the, the drying time is reduced, and the redundant dye liquor can be recycled.
(3) This fabric's serialization parallel dyeing system and dyeing control method thereof, through including fixing at the left hybrid motor of dyeing case at dye liquor mixing mechanism, hybrid motor's output shaft is fixed with the mixing shaft, the right-hand member of mixing shaft runs through the dyeing case and is connected with the right side rotation of dyeing incasement wall, the fixed surface of mixing shaft has the mixing board, through the setting of dye liquor mixing mechanism, is convenient for stir the mixture to the dye liquor for the dye liquor mixes more evenly, and then improves the dyeing quality.
(4) The continuous parallel dyeing system of the fabric and the dyeing control method thereof comprise second auxiliary supports fixed in front of and behind the top of a main support through a fabric drying mechanism, second transmission rollers are rotatably connected between one sides of the two second auxiliary supports close to each other, a second top plate is fixed between the tops of the two second auxiliary supports through a second supporting rod, an air heater is fixed at the bottom of the second top plate, a hollow long cylinder is fixed at the bottom of the second top plate, an air outlet of the air heater is communicated with the surface of the hollow long cylinder through a connecting pipe, an air outlet hole is formed in the lower portion of the surface of the hollow long cylinder in a penetrating mode, a bottom plate is fixed on one side of the two second auxiliary supports close to each other, a fan is fixed at the top of the bottom plate, and the fabric drying mechanism is arranged, so that the two sides of the fabric can be dried simultaneously, and.
Drawings
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a perspective view of the adjustable drive roller mechanism of the present invention;
FIG. 3 is a perspective view of the dye liquor mixing mechanism of the present invention;
FIG. 4 is a side cross-sectional view of the frame structure of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at A in FIG. 4;
FIG. 6 is a perspective view of a partial structure of the present invention;
FIG. 7 is a perspective view of the construction of the recovery tank of the present invention;
FIG. 8 is a left side view of the second top deck structure of the present invention;
FIG. 9 is a perspective view of the hollow elongated tubular structure of the present invention;
FIG. 10 is a flow chart of the dyeing control method of the present invention.
In the figure: 1-main support, 2-dyeing box, 3-recycling box, 4-fabric rolling device, 5-adjustable transmission roller mechanism, 501-guide roller, 502-fixed disk, 503-sliding disk, 504-lantern ring, 505-positioning bolt, 506-positioning threaded hole, 6-fabric pressing mechanism, 601-square frame, 602-fixed roller, 603-sliding block, 604-U-shaped plate, 605-movable roller, 606-pressing spring, 607-groove, 608-pull rod, 609-pull ring, 7-dye liquor mixing mechanism, 701-mixing motor, 702-mixing shaft, 703-mixing plate, 8-fabric pressing and recycling mechanism, 801-first auxiliary support, 802-first transmission roller, 803-first support rod, 804-a first top plate, 805-a hydraulic cylinder, 806-a U-shaped seat, 807-a compression roller, 808-a delivery pump, 809-a return pipe, 9-a fabric drying mechanism, 901-a second auxiliary bracket, 902-a second driving roller, 903-a second supporting rod, 904-a second top plate, 905-a hollow long cylinder, 906-a hot air blower, 907-a connecting pipe, 908-an air outlet, 909-a bottom plate, 910-a fan and 10-a guide plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, the present invention provides a technical solution: the utility model provides a serialization parallel dyeing system of fabric, include main support 1 and fix the dyeing case 2 at 1 top of main support, the top of main support 1 is fixed with collection box 3, the top of main support 1 is fixed with fabric coiling mechanism 4, control through control switch with external power source electric connection, be convenient for carry out the rolling to the fabric, the right side of dyeing case 2 is fixed with guide plate 10, the inside of dyeing case 2 is provided with adjustable driving roller mechanism 5, the top of dyeing case 2 is provided with fabric hold-down mechanism 6, dyeing case 2 is provided with dye liquor mixing mechanism 7, the top of main support 1 is provided with the fabric and presses dry recovery mechanism 8, the top of main support 1 still is provided with fabric stoving mechanism 9.
In the embodiment of the invention, the adjustable driving roller mechanism 5 comprises a guide roller 501 which is rotatably connected between two sides of the inner wall of the dyeing box 2, fixed discs 502 are fixed on two sides of the surface of the guide roller 501, sliding discs 503 are slidably connected between the two fixed discs 502 and two sides of the surface of the guide roller 501, lantern rings 504 are fixedly connected on one sides of the two sliding discs 503 close to each other, positioning bolts 505 are connected on the surfaces of the two lantern rings 504 in a threaded manner, and a plurality of positioning threaded holes 506 matched with the positioning bolts 505 are formed in the surface of the guide roller 501.
In the embodiment of the invention, the fabric pressing mechanism 6 comprises a square frame 601 fixed on the left side of the top of the dyeing box 2, a fixed roller 602 is rotatably connected between two sides of the inner wall of the square frame 601 through a rotating shaft, sliders 603 are slidably connected to two sides of the inner wall of the square frame 601 and positioned above the fixed roller 602, a U-shaped plate 604 is fixed between one opposite sides of the two sliders 603, a movable roller 605 is rotatably connected between two sides of the inner wall of the U-shaped plate 604 through a rotating shaft, pressing springs 606 are fixed on the tops of the two sliders 603, the top ends of the two pressing springs 606 are fixedly connected with the top of the inner wall of the square frame 601, a groove 607 matched with the U-shaped plate 604 is formed in the top of the inner wall of the square frame 601, a pull rod 608 is fixed on the top of the U-shaped plate 604, the top end of the pull rod 608 penetrates through the square frame 601 and extends to the upper.
In the embodiment of the invention, the dye liquor mixing mechanism 7 comprises a mixing motor 701 fixed on the left side of the dyeing box 2, the mixing motor 701 is electrically connected with an external power supply and is controlled by a control switch, a mixing shaft 702 is fixed on an output shaft of the mixing motor 701, the right end of the mixing shaft 702 penetrates through the dyeing box 2 and is rotatably connected with the right side of the inner wall of the dyeing box 2, and a mixing plate 703 is fixed on the surface of the mixing shaft 702.
In the embodiment of the present invention, the fabric press drying and recovering mechanism 8 includes first sub-supports 801 fixed in front of and behind the top of the main support 1, a first driving roller 802 is rotatably connected between the sides of the two first sub-supports 801 close to each other, a first top plate 804 is fixed between the tops of the two first sub-supports 801 through a first supporting rod 803, and a U-shaped seat 806 is fixed at the bottom of the first top plate 804 through a hydraulic cylinder 805.
In the embodiment of the invention, a compression roller 807 is rotatably connected between two sides of the inner wall of the U-shaped seat 806, a delivery pump 808 is fixed at the bottom of the inner wall of the recovery box 3, is electrically connected with an external power supply and is controlled by a control switch, a liquid outlet of the delivery pump 808 is communicated with a return pipe 809, one end of the return pipe 809 penetrates through the recovery box 3 and extends to the outside of the recovery box 3, and one end of the return pipe 809 is communicated with the front side of the dyeing box 2.
In the embodiment of the present invention, the fabric drying mechanism 9 includes second sub-supports 901 fixed in front and back of the top of the main support 1, a second driving roller 902 is rotatably connected between the two mutually adjacent sides of the second sub-supports 901, a second top plate 904 is fixed between the tops of the two second sub-supports 901 through a second support rod 903, a hot air blower 906 is fixed at the bottom of the second top plate 904 and electrically connected to an external power supply and controlled by a control switch, a hollow long cylinder 905 is fixed at the bottom of the second top plate 904, an air outlet of the hot air blower 906 is communicated with the surface of the hollow long cylinder 905 through a connecting pipe 907, and an air outlet 908 is formed through the lower part of the surface of the hollow long cylinder 905.
In the embodiment of the present invention, a bottom plate 909 is fixed on a side of the two second sub-brackets 901 close to each other, and a fan 910 is fixed on the top of the bottom plate 909 and electrically connected to an external power source and controlled by a control switch.
The invention also discloses a dyeing control method of the continuous parallel dyeing system of the fabric, which specifically comprises the following steps:
s1, dip dyeing of fabric: pulling a pull ring 609 upwards, simultaneously sequentially enabling one ends of two types of fabrics to penetrate through a square frame 601, a guide roller 501, a first transmission roller 802 and a second transmission roller 902 and to be wound on a fabric winding device 4, adjusting the distance between adjacent fixed disks 502 and sliding disks 503 according to the width of the fabrics, positioning the sliding disks 503 through positioning bolts 505 and positioning threaded holes 506, then loosening the pull ring 609, pressing down a movable roller 605 through a compression spring 606, enabling the movable roller 605 to be matched with the fixed rollers 602 to compress and position the fabrics, then starting the fabric winding device 4 to wind the fabrics, further enabling the fabrics to pass through dyeing liquid in a dyeing box 2, simultaneously starting a mixing motor 701, driving a mixing plate to rotate through a mixing shaft 702, enabling the dyeing liquid to be uniformly mixed, and enabling the fabrics to be dip-dyed;
s2, drying the fabric, and recovering waste liquid: the dip-dyed fabric is conveyed through the first driving roller 802, a large amount of dye liquor is stored in the fabric, at the moment, the hydraulic cylinder 805 is started, the hydraulic cylinder 805 extends to further drive the pressing roller 807 to press downwards, the surface of the fabric is extruded by matching with the first driving roller 802, the dye liquor stored in the fabric after extrusion can be extruded and flows into the recycling box 3, when the dye liquor in the recycling box 3 is accumulated more, the conveying pump 808 is started to re-pump the dye liquor in the recycling box 3, and the dye liquor is pumped into the dyeing box 2 through the return pipe 809;
s3, drying the fabric: after the fabric is dried, the fabric is conveyed by the second driving roller 902, at this time, the hot air blower 906 is started, hot air generated by the hot air blower 906 is conveyed into the hollow long cylinder 905 through the connecting pipe 907, and then is blown to the surface of the fabric through the air outlet 905, and meanwhile, the fan 910 is started to rapidly dry the fabric.
In the embodiment of the present invention, in step S3, there are a plurality of air outlets 905.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a serialization parallel dyeing system of fabric, includes main support (1) and fixes dye box (2) at main support (1) top, its characterized in that: the top of main support (1) is fixed with collection box (3), the top of main support (1) is fixed with fabric coiling mechanism (4), the right side of dyeing case (2) is fixed with guide plate (10), the inside of dyeing case (2) is provided with adjustable driving roller mechanism (5), the top of dyeing case (2) is provided with fabric hold-down mechanism (6), dyeing case (2) are provided with dye liquor mixing mechanism (7), the top of main support (1) is provided with fabric and presses dry recovery mechanism (8), the top of main support (1) still is provided with fabric stoving mechanism (9).
2. A continuous parallel dyeing system for fabrics according to claim 1 characterized by the following: adjustable driving roller mechanism (5) are including rotating guide roll (501) of connection between dyeing case (2) inner wall both sides of connection, the both sides on guide roll (501) surface all are fixed with fixed disk (502), equal sliding connection has sliding disc (503), two between both sides on guide roll (501) surface and being located two fixed disks (502) sliding disc (503) are equal fixedly connected with lantern ring (504), two in one side that sliding disc (503) are close to each other the equal threaded connection in surface of the lantern ring (504) has positioning bolt (505), positioning screw hole (506) with positioning bolt (505) looks adaptation are seted up on the surface of guide roll (501).
3. A continuous parallel dyeing system for fabrics according to claim 1 characterized by the following: the fabric pressing mechanism (6) comprises a clip-shaped frame body (601) fixed on the left side of the top of the dyeing box (2), a fixed roller (602) is rotatably connected between two sides of the inner wall of the clip-shaped frame body (601) through a rotating shaft, sliders (603) are respectively and slidably connected with two sides of the inner wall of the clip-shaped frame body (601) and above the fixed roller (602), a U-shaped plate (604) is fixed between two opposite sides of the sliders (603), a movable roller (605) is rotatably connected between two sides of the inner wall of the U-shaped plate (604) through a rotating shaft, pressing springs (606) are respectively fixed on the tops of the two sliders (603), the top ends of the two pressing springs (606) are respectively and fixedly connected with the top of the inner wall of the clip-shaped frame body (601), a groove (607) matched with the U-shaped plate (604) is formed on the top of the inner wall of the clip-shaped frame body (601), and a, the top end of the pull rod (608) penetrates through the clip-shaped frame body (601) and extends to the upper part of the clip-shaped frame body (601), and the top end of the pull rod (608) is fixed with a pull ring (609).
4. A continuous parallel dyeing system for fabrics according to claim 1 characterized by the following: dye liquor mixing mechanism (7) is including fixing at the left hybrid motor (701) of dyeing case (2), the output shaft of hybrid motor (701) is fixed with mixing shaft (702), the right-hand member of mixing shaft (702) runs through dyeing case (2) and rotates with the right side of dyeing case (2) inner wall to be connected, the fixed surface of mixing shaft (702) has mixing plate (703).
5. A continuous parallel dyeing system for fabrics according to claim 1 characterized by the following: the fabric drying and recycling mechanism (8) comprises first auxiliary supports (801) fixed in front of and behind the top of a main support (1), a first transmission roller (802) is rotatably connected between one sides, close to each other, of the two first auxiliary supports (801), a first top plate (804) is fixed between the tops of the two first auxiliary supports (801) through a first supporting rod (803), and a U-shaped seat (806) is fixed at the bottom of the first top plate (804) through a hydraulic cylinder (805).
6. A continuous parallel dyeing system of fabrics according to claim 5 characterized by: the dyeing machine is characterized in that a pressing roller (807) is rotatably connected between two sides of the inner wall of the U-shaped seat (806), a conveying pump (808) is fixed at the bottom of the inner wall of the recovery box (3), a liquid outlet of the conveying pump (808) is communicated with a return pipe (809), one end of the return pipe (809) penetrates through the recovery box (3) and extends to the outside of the recovery box (3), and one end of the return pipe (809) is communicated with the front side of the dyeing box (2).
7. A continuous parallel dyeing system for fabrics according to claim 1 characterized by the following: the fabric drying mechanism (9) comprises second auxiliary supports (901) fixed to the front and the rear of the top of the main support (1), two second auxiliary supports (901) are rotatably connected to one side, close to each other, of the second auxiliary supports (901), a second top plate (904) is fixed to the top of the second auxiliary supports (901) through second support rods (903), a hot air blower (906) is fixed to the bottom of the second top plate (904), a hollow long barrel (905) is fixed to the bottom of the second top plate (904), an air outlet of the hot air blower (906) is communicated with the surface of the hollow long barrel (905) through a connecting pipe (907), and an air outlet (908) is formed in the lower portion of the surface of the hollow long barrel (905).
8. A continuous parallel dyeing system for fabrics according to claim 7, characterized in that: a bottom plate (909) is fixed on one side of the two second auxiliary supports (901) close to each other, and a fan (910) is fixed on the top of the bottom plate (909).
9. A continuous parallel dyeing system for fabrics according to any of claims 1 to 8, characterized by: the dyeing control method specifically comprises the following steps:
s1, dip dyeing of fabric: pulling a pull ring (609) upwards, simultaneously sequentially penetrating one end of two types of fabrics through a square frame body (601), a guide roller (501), a first transmission roller (802) and a second transmission roller (902) and winding the fabrics on a fabric winding device (4), adjusting the distance between adjacent fixed disks (502) and sliding disks (503) according to the width of the fabrics, positioning the sliding disks (503) through positioning bolts (505) and positioning threaded holes (506), then loosening the pull ring (609), pressing down a movable roller (605) through a compression spring (606), enabling the movable roller (605) to be matched with a fixed roller (602) to compress and position the fabrics, then starting the fabric winding device (4) to wind the fabrics, further enabling the fabrics to pass through dyeing liquid in a dyeing box (2), simultaneously starting a mixing motor (701), and driving a mixing plate (703) to rotate through a mixing shaft (702), so that the dye liquor can be uniformly mixed, and the fabric can be dip-dyed;
s2, drying the fabric, and recovering waste liquid: the dip-dyed fabric is conveyed through a first transmission roller (802), a large amount of dye liquor is stored in the fabric, a hydraulic cylinder (805) is started at the moment, the hydraulic cylinder (805) extends to further drive a compression roller (807) to press downwards, the surface of the fabric is extruded by matching with the first transmission roller (802), the dye liquor stored in the fabric after being extruded can be extruded to flow into a recovery box (3), when the dye liquor in the recovery box (3) is accumulated more, a conveying pump (808) is started to extract the dye liquor in the recovery box (3) again, and the dye liquor is extracted into a dyeing box (2) through a return pipe (809);
s3, drying the fabric: after the fabric is dried, the fabric is conveyed by a second driving roller (902), at the moment, a hot air blower (906) is started, hot air generated by the hot air blower (906) is conveyed into a hollow long cylinder (905) through a connecting pipe (907), then is blown to the surface of the fabric through an air outlet hole (905), and meanwhile, a fan (910) is started to rapidly dry the fabric.
10. The dyeing control method of continuous parallel dyeing system for fabric according to claim 9, wherein several air outlets (905) are provided in step S3.
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| CN202110124546.8A CN113005680A (en) | 2021-01-29 | 2021-01-29 | Continuous parallel dyeing system of fabric and dyeing control method thereof |
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| CN114990831A (en) * | 2022-02-28 | 2022-09-02 | 杭州航民美时达印染有限公司 | Dye dyeing liquid recovery, purification and reuse system based on fabric and operation method |
| CN115323682A (en) * | 2022-09-15 | 2022-11-11 | 浙江绍肖印染有限公司 | Scouring, bleaching and dyeing process and equipment for polyester-cotton blended fabric |
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