CN114875599A - Combined cloth prewetting prerolling sanding system and treatment method - Google Patents

Combined cloth prewetting prerolling sanding system and treatment method Download PDF

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Publication number
CN114875599A
CN114875599A CN202210523648.1A CN202210523648A CN114875599A CN 114875599 A CN114875599 A CN 114875599A CN 202210523648 A CN202210523648 A CN 202210523648A CN 114875599 A CN114875599 A CN 114875599A
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Prior art keywords
fixed
box
cloth
roller
wetting
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Granted
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CN202210523648.1A
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CN114875599B (en
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宗立新
冯富添
李勇
曾勇布
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Foshan City Shunde Goldtex Group Co ltd
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Foshan City Shunde Goldtex Group Co ltd
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Publication of CN114875599A publication Critical patent/CN114875599A/en
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • D06B3/185—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines below the bath level
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
    • D06B17/04—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in wound form
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
    • D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
    • F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

本发明公开了一种组合式布料预湿预轧磨毛系统及处理方法，包括底座，所述底座的顶部固定有预湿箱，所述底座的顶部还固定有烘干架，底座的上方设置有磨毛机构，预湿箱上设置有预湿翻滚搅拌机构，所述预湿箱顶部的左侧设置有压紧机构，本发明涉及布料加工技术领域。该组合式布料预湿预轧磨毛系统及处理方法，通过磨毛机构的设置，便于对布料一侧进行相对转动进行磨毛，磨毛效果好，通过其中的吸灰机构的设置，便于对磨毛时产生的碎屑进行吸附，不需要使用单独的吸附机进行吸附。通过一个双轴电机便可实现，处理成本低，通过预湿翻滚搅拌机构的设置，便于利用布料运动时的动力对染液进行搅拌，使得染液能混合均匀，染色效果好。

Figure 202210523648

The invention discloses a combined fabric pre-wetting and pre-rolling sanding system and a processing method, comprising a base, a pre-wet box is fixed on the top of the base, a drying rack is also fixed on the top of the base, and a drying rack is fixed on the top of the base. There is a sanding mechanism, a pre-wet tumbling and stirring mechanism is arranged on the pre-wet box, and a pressing mechanism is arranged on the left side of the top of the pre-wet box. The invention relates to the technical field of fabric processing. The combined cloth pre-wetting and pre-rolling sanding system and processing method, through the setting of the sanding mechanism, is convenient for the relative rotation of one side of the cloth for sanding, and the sanding effect is good. The debris generated during sanding is adsorbed, and there is no need to use a separate adsorption machine for adsorption. It can be realized by a dual-axis motor, and the processing cost is low. The setting of the pre-wet tumbling stirring mechanism is convenient to use the power of the cloth to stir the dye liquor, so that the dye liquor can be mixed evenly and the dyeing effect is good.

Figure 202210523648

Description

Combined cloth prewetting prerolling sanding system and treatment method
Technical Field
The invention relates to the technical field of cloth processing, in particular to a combined cloth prewetting prerolling sanding system and a treatment method.
Background
The cloth is a material commonly used in decorative materials. Comprises various fabrics such as chemical fiber carpets, non-woven wallcoverings, linen, nylon fabrics, colored rubberized fabrics, flannel and the like. Cloth plays a considerable role in decorative displays, often a major non-negligible effort in the overall sales space. A large amount of cloth is used for wall surface decoration, partition and background treatment, and a good commercial space display style can be formed. The weaving mode can be divided into two categories of woven fabric and knitted fabric. The processing technology can be divided into grey cloth, bleached cloth, dyed cloth, printed cloth, colored woven cloth, mixed technical cloth (such as printed cloth, composite cloth, flocked cloth and leather-like woolen cloth) and the like. Can also be divided into cotton cloth, chemical fiber cloth, flax cloth, wool fabric, silk, blended fabric and the like.
The problems of the pre-wet dyeing and the sanding of the cloth are that,
(1) the sanding effect is general, and scraps float during sanding, and a separate adsorption machine is generally adopted for adsorption, so that the use cost is high;
(2) dye liquor in the cloth is not easy to prewet quickly and permeate into the cloth quickly, the dyeing efficiency is low, and the dye liquor is easy to form precipitate, so that the dyeing effect is poor.
Therefore, the present invention provides a combined fabric pre-wetting pre-rolling sanding system and a processing method thereof to solve the above mentioned problems.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a combined cloth prewetting and prerolling sanding system and a treatment method, which solve the problems that sanding effect is general, scraps float during sanding, an independent adsorption machine is generally adopted for adsorption, and the use cost is high; the dyeing liquid in the cloth is not easy to prewet quickly and permeate into the cloth quickly, the dyeing efficiency is low, and the dyeing liquid is easy to form precipitate, so that the dyeing effect is poor.
In order to achieve the purpose, the invention is realized by the following technical scheme: a combined cloth pre-wetting and pre-rolling sanding system comprises a base, wherein a pre-wetting box is fixed at the top of the base, a drying frame is also fixed at the top of the base, a sanding mechanism is arranged above the base, a pre-wetting rolling stirring mechanism is arranged on the pre-wetting box, a pressing mechanism is arranged on the left side of the top of the pre-wetting box, a squeezing mechanism is arranged on the right side of the top of the pre-wetting box, and a drying mechanism is arranged on the drying frame;
the sanding mechanism comprises a U-shaped frame fixed at the top of the base, a double-shaft motor is fixed in front of the U-shaped frame through a folding rod, a winding roller rotates between two sides of the inner wall of the U-shaped frame, a driving shaft fixedly connected with one end of the winding roller is fixed at one end of an output shaft of the double-shaft motor, a sanding roller also rotates between two sides of the inner wall of the U-shaped frame, a driven shaft penetrating to the outside of the U-shaped frame is fixed at the front end of the sanding roller, a driving gear is fixed on the surface of the driving shaft, a driven gear meshed with the driving gear is fixed on the surface of the driven shaft, and a dust sucking mechanism is arranged at the other end of the output shaft of the double-shaft motor;
the dust suction mechanism comprises a connecting shaft fixed at the other end of the output shaft of the double-shaft motor, a box body is fixed at the top of the base, one end of the connecting shaft penetrates through the box body and extends into the box body, a cam is fixed on the surface of the connecting shaft, a fixing plate is fixed between the top and the bottom of the inner wall of the box body, an automatic reset air bag is fixed on the side surface of the fixing plate, a sliding plate in contact with the automatic reset air bag is arranged between the top and the bottom of the inner wall of the box body in a sliding manner, an air suction pipe is communicated with the surface of the automatic reset air bag, one end of the air suction pipe penetrates through the box body and extends to the outside of the box body, a filter is arranged on the surface of the air suction pipe, an air suction cover is fixed on the U-shaped frame, one end of the air suction pipe is communicated with the right side of the air suction cover, an air suction check valve is fixed on the surface of the air suction pipe, and an air inlet pipe is communicated with the surface of the air suction pipe, and an air inlet one-way valve is fixed on the surface of the air inlet pipe.
Preferably, the pre-wetting tumbling stirring mechanism comprises a guide roller rotating between two sides of the inner wall of the pre-wetting box, the two sides of the surface of the guide roller are both fixed with baffle discs, the surface of the guide roller is fixed with friction bulges, the front end of the guide roller is fixedly provided with a rotating rod which penetrates to the outside of the pre-wetting box, a driving rod is rotated in front of the pre-wetting box, a driving belt pulley is fixed on the surface of the rotating rod, a driven belt pulley is fixed on the surface of the driving rod, the surfaces of the driving belt pulley and the driven belt pulley are in transmission connection through a first belt, the surface of the driving rod is fixed with a large belt pulley, the both sides at prewetting incasement wall rear all rotate there is the (mixing) shaft, two the surface of (mixing) shaft all is fixed with the belt lace wheel, two connect through second belt transmission between belt lace wheel and the big belt pulley, the surface mounting of (mixing) shaft has the stirring rake.
Preferably, the stirring mechanism that rolls prewets still including fixing the fixed block in prewets incasement wall both sides, it has the U template to slide between the both sides of prewets incasement wall, it has the compression roller to rotate between the both sides of U template inner wall, the place ahead and the rear at U template top all are fixed with the pull rod, be fixed with straining spring between U template and the fixed block.
Preferably, hold-down mechanism is including fixing the shape frame of returning at prewetting case top, the inner wall of returning the shape frame inlays to establish and rotates and installs and change the roller, it has the mounting bracket to slide between the both sides of shape frame inner wall to return, it installs the registration roller to rotate on the mounting bracket, the top of mounting bracket is fixed with and runs through to the outside extension rod of returning the shape frame, the top of extension rod is fixed with the fixed disk, the surface cover of extension rod is equipped with reset spring.
Preferably, press dry mechanism including fixing the lower block at prewetting case top, the top of prewetting case is fixed with the block through electric telescopic handle, all rotate on lower block and the last block and install the roller of squeezing futilely, the top of base is fixed with the collection box through branch.
Preferably, the inner wall of collection box is fixed with the filter screen, the bottom intercommunication of collection box has the back flow, the one end of back flow and the right side intercommunication of wetting box in advance, the right side of wetting box in advance is fixed with the drain board.
Preferably, the drying mechanism comprises an air heater fixed on a drying rack, a plurality of air outlet pipes are fixed on the drying rack through fixing rods.
Preferably, the air outlet of the air heater is communicated with the surface of one of the square-shaped air outlet pipes through a guide pipe, two adjacent square-shaped air outlet pipes are communicated through a straight pipe, and the surfaces of the square-shaped air outlet pipes are communicated with an air outlet nozzle.
The invention also discloses a treatment method of the combined cloth prewetting prerolling sanding system, which specifically comprises the following steps:
s1, pulling the fixed disk upwards to drive the positioning roller to ascend, enabling the cloth to pass through the middle of the rotating roller and the positioning roller, then pressing a pull rod downwards, winding the cloth on a guide roller, enabling the cloth to pass through the space between two drying rollers, then starting an electric telescopic rod to drive the upper drying roller to press the cloth downwards, enabling the cloth to pass through a drying rack, enabling the cloth to pass through a sanding roller and be wound on a winding roller, then starting a double-shaft motor, driving the winding roller to rotate through a driving shaft to wind the cloth, simultaneously driving the sanding roller to rotate reversely under the matching of a driving gear and a driven gear, performing sanding operation on the cloth, enabling scraps to fly out in a sanding process, driving a connecting shaft to drive a cam to rotate at the moment, further driving a sliding plate to continuously extrude an automatic reset air bag, enabling the scraps to enter an air suction pipe through an air suction cover and further enter a filter;
s2, increasing friction through a friction bulge during the moving process of the cloth, further driving a guide roller to rotate, further driving a rotating rod to rotate, simultaneously pressing the cloth through a compression roller and the guide roller, so that the dye liquor can rapidly enter the inside of the cloth, simultaneously driving a driving rod to rotate through the matching of a driving belt pulley, a driven belt pulley and a first belt, further driving a large belt pulley to rotate, further driving a stirring shaft to rotate through the matching of a small belt pulley and a second belt, so that a stirring paddle can stir the dye liquor in a pre-wetting box, and further uniformly mixing the dye liquor;
s3, squeezing the cloth through two squeezing rollers to enable residual dyeing liquid in the cloth to flow into a recycling box through a liquid guide plate, filtering the dyeing liquid through a filter screen, and then reflowing to a pre-wetting box through a backflow pipe;
s4, starting the air heater, enabling hot air to enter one of the square-shaped air outlet pipes through the guide pipe, enabling the hot air to enter each square-shaped air outlet pipe through the straight pipe, blowing the air to the cloth through the air outlet nozzle, and drying the cloth.
Preferably, the liquid guide plate in step S3 is provided to be inclined.
Advantageous effects
The invention provides a combined cloth prewetting prerolling sanding system and a treatment method. Compared with the prior art, the method has the following beneficial effects:
(1) this combination formula cloth prewetting rolls sanding system and processing method in advance, through at sanding mechanism including fixing the U type frame at the base top, the place ahead of U type frame is fixed with the biax motor through folding the pole, it has the wind-up roll to rotate between the both sides of U type frame inner wall, biax motor output shaft one end is fixed with the drive shaft with wind-up roll one end fixed connection, it has the sanding roller still to rotate between the both sides of U type frame inner wall, the front end of sanding roller is fixed with and runs through to the outside driven shaft of U type frame, the fixed surface of drive shaft has the driving gear, setting through sanding mechanism, be convenient for carry out the relative rotation to cloth one side and grind the hair, it is effectual to grind the hair, through the setting of inhaling grey mechanism wherein, be convenient for adsorb the piece that produces during the sanding, do not need to use solitary adsorption apparatus to adsorb. The method can be realized by one double-shaft motor, and the treatment cost is low.
(2) This combination formula cloth prewetting rolls mill hair system and processing method in advance, through still including fixing the fixed block in prewetting incasement wall both sides at prewetting stirring mechanism that rolls in advance, it has the U template to slide between prewetting incasement wall's the both sides, it has the compression roller to rotate between the both sides of U template inner wall, the place ahead and the rear at U template top all are fixed with the pull rod, through prewetting stirring mechanism's setting of rolling in advance, power when being convenient for utilize the cloth motion stirs the dye liquor, make the dye liquor can the misce bene, the dyeing effect is good, the cloth can be prewetted fast simultaneously, the dye liquor can get into inside the cloth fast.
(3) This combination formula cloth prewetting rolls mill system and processing method in advance, through pressing dry mechanism including fixing the lower block at prewetting roof portion, the top of prewetting case is fixed with the upper block through electric telescopic handle, all rotate on lower block and the upper block and install and press dry roller, the top of base is fixed with the collection box through branch, drying mechanism is including fixing the air heater on the frame of drying, it is fixed with back shape tuber pipe through the dead lever on the frame of drying, it is provided with a plurality ofly to return shape tuber pipe, setting through pressing dry mechanism, be convenient for press dry the cloth fast and carry out the dewatering operation, setting through drying structure, be convenient for carry out fast drying to the cloth.
Drawings
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a schematic view of a U-shaped frame structure according to the present invention;
FIG. 3 is a schematic view showing a partial structure of the dust suction mechanism according to the present invention;
FIG. 4 is a schematic view of the internal structure of the case of the present invention;
FIG. 5 is a schematic view of the first part of the pre-wetting tumbling agitator mechanism of the present invention;
FIG. 6 is a schematic view of the second part of the pre-wetting tumbling agitator mechanism of the present invention;
FIG. 7 is a schematic view of the internal structure of the frame of the present invention;
FIG. 8 is a schematic view of a partial structure of the wringing mechanism of the present invention;
FIG. 9 is a schematic view of a portion of the structure of FIG. 1 at A in accordance with the present invention;
FIG. 10 is a partial schematic view of FIG. 1 at B according to the present invention.
In the figure: 1-base, 2-prewetting box, 3-drying frame, 4-sanding mechanism, 41-U-shaped frame, 42-double-shaft motor, 43-winding roller, 44-driving shaft, 45-sanding roller, 46-driven shaft, 47-driving gear, 48-driven gear, 49-ash sucking mechanism, 491-connecting shaft, 492-box, 493-cam, 494-fixing plate, 495-automatic resetting air bag, 496-sliding plate, 497-air suction pipe, 498-filter, 499-air suction cover, 4910-air suction one-way valve, 4911-air inlet pipe, 4912-air inlet one-way valve, 5-prewetting tumbling stirring mechanism, 51-guide roller, 52-baffle disc, 53-friction projection, 54-rotating rod, 55-driving rod, 55-friction projection, 54-rotating rod, 56-driving pulley, 57-driven pulley, 58-first belt, 59-big pulley, 510-stirring shaft, 511-small pulley, 512-second belt, 513-stirring paddle, 514-fixed block, 515-U-shaped plate, 516-press roller, 517-pull rod, 518-tension spring, 6-pressing mechanism, 61-square frame, 62-rotating roller, 63-mounting rack, 64-positioning roller, 65-extension rod, 66-fixed disk, 67-return spring, 7-squeezing mechanism, 71-lower block, 72-electric telescopic rod, 73-upper block, 74-squeezing roller, 75-support rod, 76-recovery box, 77-filter screen, 78-return pipe, 79-liquid guide plate, 8-drying mechanism, 81-air heater, 82-fixing rod, 83-zigzag air outlet pipe, 84-guide pipe, 85-straight pipe and 86-air outlet nozzle.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-10, the present invention provides a technical solution: a combined cloth prewetting prerolling sanding system comprises a base 1, wherein a prewetting box 2 is fixed at the top of the base 1, a drying frame 3 is also fixed at the top of the base 1, a sanding mechanism 4 is arranged above the base 1, a prewetting rolling stirring mechanism 5 is arranged on the prewetting box 2, a pressing mechanism 6 is arranged on the left side of the top of the prewetting box 2, a squeezing mechanism 7 is arranged on the right side of the top of the prewetting box 2, and a drying mechanism 8 is arranged on the drying frame 3;
the sanding mechanism 4 comprises a U-shaped frame 41 fixed on the top of the base 1, a double-shaft motor 42 is fixed in front of the U-shaped frame 41 through a folding rod, is electrically connected with an external power supply and is controlled through a control switch, a winding roller 43 is rotated between two sides of the inner wall of the U-shaped frame 41, one end of an output shaft of the double-shaft motor 42 is fixed with a driving shaft 44 fixedly connected with one end of the winding roller 43, a sanding roller 45 is also rotated between two sides of the inner wall of the U-shaped frame 41, a driven shaft 46 penetrating through the U-shaped frame 41 is fixed at the front end of the sanding roller 45, a driving gear 47 is fixed on the surface of the driving shaft 44, a driven gear 48 meshed with the driving gear 47 is fixed on the surface of the driven shaft 46, and an ash sucking mechanism 49 is arranged at the other end of the output shaft of the double-shaft motor 42;
the dust suction mechanism 49 comprises a connecting shaft 491 fixed at the other end of the output shaft of the double-shaft motor 42, a box 492 is fixed at the top of the base 1, one end of the connecting shaft 491 penetrates through the box 492 and extends to the inside of the box 492, a cam 493 is fixed on the surface of the connecting shaft 491, a fixing plate 494 is fixed between the top and the bottom of the inner wall of the box 492, an automatic reset air bag 495 is fixed on the side surface of the fixing plate 494, the automatic reset air bag 495 has an automatic reset function and can be reset quickly after being extruded, a sliding plate 496 in contact with the automatic reset air bag 495 is arranged between the top and the bottom of the inner wall of the box 492 in a sliding manner, an air suction pipe 497 is communicated with the surface of the automatic reset air bag 495, one end of the air suction pipe 497 penetrates through the box 492 and extends to the outside of the box 492, a filter 498 is arranged on the surface of the air suction pipe 497, an air suction cover 499 is fixed on the U-shaped frame 41, one end of the air suction pipe 497 is communicated with the right side of the air suction cover 499, an air one-way valve 4910 is fixed on the surface of the air suction pipe 497, has one-way air outlet function, the surface of the air suction pipe 497 is communicated with an air inlet pipe 4911, and the surface of the air inlet pipe 4911 is fixed with an air inlet one-way valve 4912, which has one-way air inlet function.
In the embodiment of the invention, the pre-wetting tumbling stirring mechanism 5 comprises a guide roller 51 rotating between two sides of the inner wall of the pre-wetting box 2, two sides of the surface of the guide roller 51 are both fixed with a baffle disc 52 having a limiting effect on cloth, a friction bulge 53 is fixed on the surface of the guide roller 51 to increase the friction with the cloth, the front end of the guide roller 51 is fixed with a rotating rod 54 penetrating to the outside of the pre-wetting box 2, a driving rod 55 is rotated in front of the pre-wetting box 2, a driving belt pulley 56 is fixed on the surface of the rotating rod 54, a driven belt pulley 57 is fixed on the surface of the driving rod 55, the driving belt pulley 56 is in transmission connection with the surface of the driven belt pulley 57 through a first belt 58, a large belt pulley 59 is fixed on the surface of the driving rod 55, the contact area with a second belt 512 is large enough to drive two small belt pulleys 511 to rotate simultaneously, two sides behind the inner wall of the pre-wetting box 2 are both rotated with a stirring shaft 510, the surfaces of the two stirring shafts 510 are fixed with small belt pulleys 511, the two small belt pulleys 511 are in transmission connection with the large belt pulley 59 through a second belt 512, the surfaces of the stirring shafts 510 are fixed with stirring paddles 513, the pre-wetting rolling stirring mechanism 5 further comprises fixing blocks 514 fixed on two sides of the inner wall of the pre-wetting box 2, a U-shaped plate 515 slides between two sides of the inner wall of the pre-wetting box 2, a compression roller 516 rotates between two sides of the inner wall of the U-shaped plate 515 and is arranged below the guide roller 51 and in contact with the guide roller 51, pull rods 517 are fixed in front of and behind the top of the U-shaped plate 515, and a tensioning spring 518 is fixed between the U-shaped plate 515 and the fixing blocks 514, so that the compression roller 516 can be stably attached to the guide roller 51.
In the embodiment of the invention, the pressing mechanism 6 comprises a clip frame 61 fixed on the top of the pre-wetting box 2, a rotating roller 62 is rotatably mounted on the inner wall of the clip frame 61 in an embedded manner, a mounting frame 63 is slidably arranged between two sides of the inner wall of the clip frame 61, a positioning roller 64 is rotatably mounted on the mounting frame 63, an extension rod 65 penetrating to the outside of the clip frame 61 is fixed on the top of the mounting frame 63, a fixed disc 66 is fixed at the top end of the extension rod 65, and a return spring 67 is sleeved on the surface of the extension rod 65 so as to press the positioning roller 64, so that the positioning roller 64 and the rotating roller 62 are matched to press and position the cloth.
In the embodiment of the invention, the squeezing mechanism 7 comprises a lower block body 71 fixed on the top of the pre-wetting box 2, an upper block body 73 is fixed on the top of the pre-wetting box 2 through an electric telescopic rod 72, the electric telescopic rod 72 is electrically connected with an external power supply and is controlled through a control switch, squeezing rollers 74 are rotatably mounted on the lower block body 71 and the upper block body 73, a recovery box 76 is fixed on the top of the base 1 through a support rod 75, a filter screen 77 is fixed on the inner wall of the recovery box 76 and is used for filtering dye liquor, a return pipe 78 is communicated with the bottom of the recovery box 76, one end of the return pipe 78 is communicated with the right side of the pre-wetting box 2, and a liquid guide plate 79 is fixed on the right side of the pre-wetting box 2.
In the embodiment of the present invention, the drying mechanism 8 includes an air heater 81 fixed on the drying rack 3, and the air heater is electrically connected to an external power supply and controlled by a control switch, a plurality of rectangular air outlet pipes 83 are fixed on the drying rack 3 through a fixing rod 82, an air outlet of the air heater 81 is communicated with the surface of one rectangular air outlet pipe 83 through a guide pipe 84, two adjacent rectangular air outlet pipes 83 are communicated through a straight pipe 85, and the surface of the rectangular air outlet pipe 83 is communicated with an air outlet nozzle 86.
The invention also discloses a treatment method of the combined cloth prewetting prerolling sanding system, which specifically comprises the following steps:
s1, pulling up the fixed disk 66 to drive the positioning roller 64 to rise, passing the cloth between the rotating roller 62 and the positioning roller 64, then pressing the pull rod 517 downwards, winding the cloth around the guide roller 51, then passing the cloth between the two wringing rollers 74, then starting the electric telescopic rod 72 to drive the upper wringing roller 74 to press downwards to extrude the cloth, then passing through the drying rack 3 and passing the cloth through the sanding roller 45 and winding around the wind-up roller 43, then starting the double-shaft motor 42 to drive the wind-up roller 43 to rotate through the driving shaft 44 to wind the cloth, simultaneously driving the sanding roller 45 to rotate reversely under the cooperation of the driving gear 47 and the driven gear 48 to grind the cloth, so that the debris flies out during the sanding process, at the moment, the connecting shaft 491 drives the cam 493 to rotate, further drives the sliding plate 496 to continuously press the automatic reset air bag 495, so that the debris can enter the air suction pipe 497 through the air suction cover 499, further into filter 498;
s2, in the moving process of the cloth, friction is increased through the friction protrusions 53, the guide roller 51 is further driven to rotate, the rotating rod 54 is further driven to rotate, the cloth is simultaneously pressed through the pressing roller 516 and the guide roller 51, so that the dye liquor can rapidly enter the inside of the cloth, meanwhile, the driving rod 55 is driven to rotate through the matching of the driving belt pulley 56, the driven belt pulley 57 and the first belt 58, the large belt pulley 59 is further driven to rotate, the stirring shaft 510 is further driven to rotate through the matching of the small belt pulley 511 and the second belt 512, so that the stirring paddle 513 can stir the dye liquor in the pre-wetting box 2, and the dye liquor can be uniformly mixed;
s3, squeezing the cloth through two squeezing rollers 74 to enable residual dye liquor inside the cloth to flow into the recovery box 76 through the liquid guide plate 79, and after the dye liquor is filtered by the filter screen 77, the dye liquor flows back into the pre-wetting box 2 again through the return pipe 78;
s4, starting the hot air heater 81, enabling hot air to enter one of the square-shaped air outlet pipes 83 through the guide pipe 84, enter each square-shaped air outlet pipe 83 through the straight pipe 85, blow towards the cloth through the air outlet nozzle 86, and dry the cloth.
In the embodiment of the present invention, the liquid guide plate 79 in step S3 is disposed obliquely.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1.一种组合式布料预湿预轧磨毛系统，包括底座(1)，其特征在于：所述底座(1)的顶部固定有预湿箱(2)，所述底座(1)的顶部还固定有烘干架(3)，所述底座(1)的上方设置有磨毛机构(4)，所述预湿箱(2)上设置有预湿翻滚搅拌机构(5)，所述预湿箱(2)顶部的左侧设置有压紧机构(6)，所述预湿箱(2)顶部的右侧设置有榨干机构(7)，所述烘干架(3)上设置有烘干机构(8)；1. A combined cloth pre-wetting and pre-rolling sanding system, comprising a base (1), characterized in that: a pre-wet box (2) is fixed on the top of the base (1), and a pre-wet box (2) is fixed on the top of the base (1). A drying rack (3) is also fixed, a sanding mechanism (4) is arranged above the base (1), and a pre-wet tumbling and stirring mechanism (5) is arranged on the pre-wet box (2). A pressing mechanism (6) is provided on the left side of the top of the wet box (2), a squeezing mechanism (7) is provided on the right side of the top of the pre-wet box (2), and a drying rack (3) is provided with drying mechanism (8); 所述磨毛机构(4)包括固定在底座(1)顶部的U型架(41)，所述U型架(41)的前方通过折杆固定有双轴电机(42)，所述U型架(41)内壁的两侧之间转动有收卷辊(43)，所述双轴电机(42)输出轴一端固定有与收卷辊(43)一端固定连接的驱动轴(44)，所述U型架(41)内壁的两侧之间还转动有磨毛辊(45)，所述磨毛辊(45)的前端固定有贯穿至U型架(41)外部的从动轴(46)，所述驱动轴(44)的表面固定有主动齿轮(47)，所述从动轴(46)的表面固定有与主动齿轮(47)相啮合的从动齿轮(48)，所述双轴电机(42)输出轴另一端设置有吸灰机构(49)；The sanding mechanism (4) includes a U-shaped frame (41) fixed on the top of the base (1), and a biaxial motor (42) is fixed in front of the U-shaped frame (41) through a folding rod. A winding roller (43) rotates between two sides of the inner wall of the frame (41), and a drive shaft (44) fixedly connected to one end of the winding roller (43) is fixed at one end of the output shaft of the biaxial motor (42). A grinding roller (45) is also rotated between the two sides of the inner wall of the U-shaped frame (41). ), a driving gear (47) is fixed on the surface of the drive shaft (44), and a driven gear (48) meshing with the driving gear (47) is fixed on the surface of the driven shaft (46). The other end of the output shaft of the shaft motor (42) is provided with an ash suction mechanism (49); 所述吸灰机构(49)包括固定在双轴电机(42)输出轴另一端的连轴(491)，所述底座(1)的顶部固定有箱体(492)，所述连轴(491)的一端贯穿箱体(492)并延伸至箱体(492)的内部，所述连轴(491)的表面固定有凸轮(493)，所述箱体(492)内壁的顶部和底部之间固定有固定板(494)，所述固定板(494)的侧面固定有自动复位气囊(495)，所述箱体(492)内壁的顶部和底部之间滑动有与自动复位气囊(495)接触的滑板(496)，所述自动复位气囊(495)的表面连通有吸气管(497)，所述吸气管(497)的一端贯穿箱体(492)并延伸至箱体(492)的外部，所述吸气管(497)的表面设置有过滤器(498)，所述U型架(41)上固定有吸气罩(499)，所述吸气管(497)的一端与吸气罩(499)的右侧连通，所述吸气管(497)的表面固定有吸气单向阀(4910)，所述吸气管(497)的表面连通有进气管(4911)，所述进气管(4911)的表面固定有进气单向阀(4912)。The ash suction mechanism (49) includes a connecting shaft (491) fixed on the other end of the output shaft of the biaxial motor (42), a box (492) is fixed on the top of the base (1), and the connecting shaft (491) ) penetrates through the box (492) and extends to the inside of the box (492), a cam (493) is fixed on the surface of the connecting shaft (491), and the top and bottom of the inner wall of the box (492) are between the top and the bottom. A fixing plate (494) is fixed, the side of the fixing plate (494) is fixed with an automatic reset airbag (495), and the top and bottom of the inner wall of the box body (492) slide in contact with the automatic reset airbag (495) The sliding plate (496) is provided, the surface of the self-reset airbag (495) is communicated with a suction pipe (497), and one end of the suction pipe (497) penetrates the casing (492) and extends to the bottom of the casing (492). Outside, a filter (498) is provided on the surface of the suction pipe (497), a suction hood (499) is fixed on the U-shaped frame (41), and one end of the suction pipe (497) is connected to the suction pipe (497). The right side of the air hood (499) is connected, the surface of the air intake pipe (497) is fixed with an air intake check valve (4910), and the surface of the air intake pipe (497) is communicated with the air intake pipe (4911), so An intake check valve (4912) is fixed on the surface of the intake pipe (4911). 2.根据权利要求1所述的一种组合式布料预湿预轧磨毛系统，其特征在于：所述预湿翻滚搅拌机构(5)包括转动在预湿箱(2)内壁两侧之间的导向辊(51)，所述导向辊(51)表面的两侧均固定有挡盘(52)，所述导向辊(51)的表面固定有摩擦凸起(53)，所述导向辊(51)的前端固定有贯穿至预湿箱(2)外部的转杆(54)，所述预湿箱(2)的前方转动有驱动杆(55)，所述转杆(54)的表面固定有主动皮带轮(56)，所述驱动杆(55)的表面固定有从动皮带轮(57)，所述主动皮带轮(56)与从动皮带轮(57)的表面之间通过第一皮带(58)传动连接，所述驱动杆(55)的表面固定有大皮带轮(59)，所述预湿箱(2)内壁后方的两侧均转动有搅拌轴(510)，两个所述搅拌轴(510)的表面均固定有小皮带轮(511)，两个所述小皮带轮(511)与大皮带轮(59)之间通过第二皮带(512)传动连接，所述搅拌轴(510)的表面固定有搅拌桨(513)。2. A combined cloth pre-wetting, pre-rolling and brushing system according to claim 1, characterized in that: the pre-wetting tumbling stirring mechanism (5) comprises a rotation between two sides of the inner wall of the pre-wetting box (2). The guide roller (51) is fixed on both sides of the surface of the guide roller (51) with baffle plates (52), the surface of the guide roller (51) is fixed with friction protrusions (53), and the guide roller ( The front end of 51) is fixed with a rotating rod (54) penetrating to the outside of the pre-humidification box (2), a driving rod (55) is rotated in the front of the pre-humidification box (2), and the surface of the rotating rod (54) is fixed There is a driving pulley (56), a driven pulley (57) is fixed on the surface of the driving rod (55), and a first belt (58) passes between the driving pulley (56) and the surface of the driven pulley (57) Drive connection, a large pulley (59) is fixed on the surface of the driving rod (55), stirring shafts (510) are rotated on both sides behind the inner wall of the pre-wetting box (2), and the two stirring shafts (510) ) are fixed with small pulleys (511) on the surface, the two small pulleys (511) and the large pulley (59) are connected by a second belt (512) drivingly, and the surface of the stirring shaft (510) is fixed with Stirring paddle (513). 3.根据权利要求2所述的一种组合式布料预湿预轧磨毛系统，其特征在于：所述预湿翻滚搅拌机构(5)还包括固定在预湿箱(2)内壁两侧的固定块(514)，所述预湿箱(2)内壁的两侧之间滑动有U型板(515)，所述U型板(515)内壁的两侧之间转动有压辊(516)，所述U型板(515)顶部的前方和后方均固定有拉杆(517)，所述U型板(515)与固定块(514)之间固定有拉紧弹簧(518)。3. A combined cloth pre-wetting, pre-rolling and sanding system according to claim 2, characterized in that: the pre-wet tumbling stirring mechanism (5) further comprises: A fixed block (514), a U-shaped plate (515) is slid between two sides of the inner wall of the pre-humidification box (2), and a pressing roller (516) is rotated between the two sides of the inner wall of the U-shaped plate (515). A tension rod (517) is fixed at the front and rear of the top of the U-shaped plate (515), and a tension spring (518) is fixed between the U-shaped plate (515) and the fixing block (514). 4.根据权利要求3所述的一种组合式布料预湿预轧磨毛系统，其特征在于：所述压紧机构(6)包括固定在预湿箱(2)顶部的回形框(61)，所述回形框(61)的内壁嵌设转动安装有转辊(62)，所述回形框(61)内壁的两侧之间滑动有安装架(63)，所述安装架(63)上转动安装有定位辊(64)，所述安装架(63)的顶部固定有贯穿至回形框(61)外部的延伸杆(65)，所述延伸杆(65)的顶端固定有固定盘(66)，所述延伸杆(65)的表面套设有复位弹簧(67)。4. A combined fabric pre-wetting, pre-rolling and brushing system according to claim 3, characterized in that: the pressing mechanism (6) comprises a return frame (61) fixed on the top of the pre-wetting box (2). ), the inner wall of the return frame (61) is embedded with a rotating roller (62), and a mounting frame (63) is slid between the two sides of the inner wall of the return frame (61). 63) A positioning roller (64) is rotatably installed on the top of the mounting frame (63), and an extension rod (65) extending through the outside of the return frame (61) is fixed on the top, and the top of the extension rod (65) is fixed with an extension rod (65). The fixing plate (66) is provided with a return spring (67) on the surface of the extension rod (65). 5.根据权利要求4所述的一种组合式布料预湿预轧磨毛系统，其特征在于：所述榨干机构(7)包括固定在预湿箱(2)顶部的下块体(71)，所述预湿箱(2)的顶部通过电动伸缩杆(72)固定有上块体(73)，所述下块体(71)与上块体(73)上均转动安装有榨干辊(74)，所述底座(1)的顶部通过支杆(75)固定有回收箱(76)。5. A combined fabric pre-wetting and pre-rolling sanding system according to claim 4, characterized in that: the squeezing mechanism (7) comprises a lower block (71) fixed on the top of the pre-wetting box (2). ), the top of the pre-humidification box (2) is fixed with an upper block (73) through an electric telescopic rod (72), and both the lower block (71) and the upper block (73) are rotatably installed with a drain Roller (74), the top of the base (1) is fixed with a recovery box (76) through a support rod (75). 6.根据权利要求5所述的一种组合式布料预湿预轧磨毛系统，其特征在于：所述回收箱(76)的内壁固定有滤网(77)，所述回收箱(76)的底部连通有回流管(78)，所述回流管(78)的一端与预湿箱(2)的右侧连通，所述预湿箱(2)的右侧固定有导液板(79)。6. A combined cloth pre-wetting, pre-rolling and sanding system according to claim 5, characterized in that: a filter screen (77) is fixed on the inner wall of the recovery box (76), and the recovery box (76) A return pipe (78) is communicated with the bottom of the backflow pipe, one end of the return pipe (78) is communicated with the right side of the pre-humidification box (2), and a liquid guide plate (79) is fixed on the right side of the pre-humidification box (2). . 7.根据权利要求6所述的一种组合式布料预湿预轧磨毛系统，其特征在于：所述烘干机构(8)包括固定在烘干架(3)上的热风机(81)，所述烘干架(3)上通过固定杆(82)固定有回形出风管(83)，所述回形出风管(83)设置有多个。7. A combined cloth pre-wetting, pre-rolling and sanding system according to claim 6, characterized in that: the drying mechanism (8) comprises a hot air blower (81) fixed on the drying rack (3) The drying rack (3) is fixed with a loop-shaped air outlet pipe (83) through a fixing rod (82), and a plurality of the loop-shaped air outlet pipes (83) are provided. 8.根据权利要求7所述的一种组合式布料预湿预轧磨毛系统，其特征在于：所述热风机(81)的出风口通过导管(84)与其中一个回形出风管(83)的表面连通，相邻两个所述回形出风管(83)之间通过直管(85)连通，所述回形出风管(83)的表面连通有出风喷头(86)。8. A combined cloth pre-wetting and pre-rolling sanding system according to claim 7, characterized in that: the air outlet of the hot air blower (81) passes through a duct (84) and one of the return air outlet pipes ( 83), the two adjacent circular air outlet pipes (83) are connected through a straight pipe (85), and the surface of the circular air outlet pipe (83) is connected with an air outlet nozzle (86) . 9.一种实施权利要求8所述的组合式布料预湿预轧磨毛系统的处理方法，其特征在于：具体包括以下步骤：9. A processing method for implementing the combined fabric pre-wetting and pre-rolling sanding system according to claim 8, characterized in that: it specifically comprises the following steps: S1、向上拉动固定盘(66)，进而带动定位辊(64)上升，将布料穿过转辊(62)和定位辊(64)中间，然后下压拉杆(517)，将布料缠绕过导向辊(51)，然后将布料穿过两个榨干辊(74)之间，然后启动电动伸缩杆(72)，带动上方榨干辊(74)下压对布料进行挤压，然后穿过烘干架(3)并将布料穿过磨毛辊(45)并缠绕在收卷辊(43)上，然后启动双轴电机(42)，通过驱动轴(44)带动收卷辊(43)转动对布料进行收卷，同时在主动齿轮(47)和从动齿轮(48)的配合下带动磨毛辊(45)反向转动，对布料进行磨毛操作，在磨毛过程中会有碎屑飞出，此时由连轴(491)带动凸轮(493)转动，进而带动滑板(496)不断挤压自动复位气囊(495)，使得碎屑会通过吸气罩(499)进入吸气管(497)，进一步进入至过滤器(498)中；S1. Pull the fixing plate (66) upward, and then drive the positioning roller (64) to rise, pass the cloth through the middle of the rotating roller (62) and the positioning roller (64), and then press down the pull rod (517), and wrap the cloth around the guide roller (51), then pass the fabric between the two squeeze rollers (74), then start the electric telescopic rod (72), drive the upper squeeze roller (74) to press down to squeeze the fabric, and then pass through the drying Frame (3) and pass the cloth through the sanding roller (45) and wrap it on the take-up roller (43), then start the double-shaft motor (42), and drive the take-up roller (43) to rotate through the drive shaft (44). The cloth is wound, and at the same time, under the cooperation of the driving gear (47) and the driven gear (48), the grinding roller (45) is driven to rotate in the opposite direction to grind the cloth, and there will be debris flying during the grinding process. At this time, the connecting shaft (491) drives the cam (493) to rotate, and then drives the slide plate (496) to continuously squeeze the automatic reset airbag (495), so that the debris will enter the suction pipe (497) through the suction hood (499). ), further enter into filter (498); S2、布料在移动的过程中，通过摩擦凸起(53)增大摩擦，进而带动导向辊(51)转动，进而带动转杆(54)转动，通过压辊(516)和导向辊(51)同时对布料进行压紧，使得染液能快速进入至布料内部，同时通过主动皮带轮(56)、从动皮带轮(57)和第一皮带(58)配合带动驱动杆(55)转动，进而带动大皮带轮(59)转动，进而通过小皮带轮(511)和第二皮带(512)配合带动搅拌轴(510)转动，使得搅拌桨(513)能对预湿箱(2)中的染液进行搅拌，进而使得染液能混合均匀；S2. During the movement of the cloth, the friction is increased by the friction protrusion (53), which in turn drives the guide roller (51) to rotate, which in turn drives the rotating rod (54) to rotate, through the pressure roller (516) and the guide roller (51) At the same time, the cloth is pressed so that the dye liquor can quickly enter the inside of the cloth, and at the same time, the driving rod (55) is driven to rotate through the cooperation of the driving pulley (56), the driven pulley (57) and the first belt (58), thereby driving the large The pulley (59) rotates, and then the small pulley (511) and the second belt (512) cooperate to drive the stirring shaft (510) to rotate, so that the stirring paddle (513) can stir the dye liquor in the pre-wetting box (2), So that the dye liquor can be mixed evenly; S3、通过两个榨干辊(74)对布料进行榨干，使得其内部残留染液能通过导液板(79)流入至回收箱(76)中，并通过滤网(77)过滤后，再通过回流管(78)重新回流至预湿箱(2)中；S3. The cloth is squeezed dry by two squeeze rollers (74), so that the residual dye liquor inside can flow into the recovery box (76) through the liquid guide plate (79), and after being filtered through the filter screen (77), Then return to the pre-humidification box (2) through the return pipe (78); S4、启动热风机(81)，热风通过导管(84)进入其中一个回形出风管(83)中，并通过直管(85)进入各个回形出风管(83)中，通过出风喷头(86)吹向布料，对布料进行烘干处理。S4. Start the hot air blower (81), and the hot air enters one of the looped air outlet pipes (83) through the duct (84), and enters each looped air outlet pipe (83) through the straight pipe (85), and passes through the air outlet. The spray head (86) blows the fabric to dry the fabric. 10.根据权利要求9所述的一种组合式布料预湿预轧磨毛系统的处理方法，所述步骤S3中的导液板(79)倾斜设置。10. The processing method of a combined cloth pre-wetting, pre-rolling and sanding system according to claim 9, wherein the liquid guide plate (79) in the step S3 is arranged obliquely.
CN202210523648.1A 2022-05-13 2022-05-13 Combined cloth prewetting and pre-rolling roughening system and treatment method Active CN114875599B (en)

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CN116289038A (en) * 2023-03-30 2023-06-23 佛山市顺德金纺集团有限公司 Pretreatment enzyme padding cold-stacking treatment equipment and method for dyeing machine
CN116289038B (en) * 2023-03-30 2024-11-22 佛山市顺德金纺集团有限公司 Pre-treatment enzyme cold pile treatment equipment and method for dyeing machine

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