CN114875599B - Combined cloth prewetting and pre-rolling roughening system and treatment method - Google Patents
Combined cloth prewetting and pre-rolling roughening system and treatment method Download PDFInfo
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- CN114875599B CN114875599B CN202210523648.1A CN202210523648A CN114875599B CN 114875599 B CN114875599 B CN 114875599B CN 202210523648 A CN202210523648 A CN 202210523648A CN 114875599 B CN114875599 B CN 114875599B
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- prewetting
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- box
- roller
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- 239000004744 fabric Substances 0.000 title claims abstract description 103
- 238000007788 roughening Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000005096 rolling process Methods 0.000 title claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 238000001035 drying Methods 0.000 claims abstract description 39
- 238000003756 stirring Methods 0.000 claims abstract description 38
- 238000003825 pressing Methods 0.000 claims abstract description 10
- 238000009736 wetting Methods 0.000 claims description 22
- 238000000227 grinding Methods 0.000 claims description 15
- 238000011084 recovery Methods 0.000 claims description 14
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 9
- 238000004043 dyeing Methods 0.000 abstract description 8
- 238000001179 sorption measurement Methods 0.000 abstract description 5
- 230000009471 action Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000012466 permeate Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
- D06B3/185—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines below the bath level
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B17/00—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours
- D06B17/04—Storing of textile materials in association with the treatment of the materials by liquids, gases or vapours in wound form
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
Abstract
The invention discloses a combined cloth prewetting and pre-rolling roughening system and a treatment method, wherein the combined cloth prewetting and pre-rolling roughening system comprises a base, a prewetting box is fixed at the top of the base, a drying frame is also fixed at the top of the base, a roughening mechanism is arranged above the base, a prewetting rolling stirring mechanism is arranged on the prewetting box, and a pressing mechanism is arranged on the left side of the top of the prewetting box. According to the combined cloth prewetting pre-rolling roughening system and the treatment method, relative rotation on one side of the cloth is facilitated to roughen through the roughening mechanism, roughening effect is good, and scraps generated during roughening are facilitated to be adsorbed through the arrangement of the ash absorbing mechanism, so that an independent adsorption machine is not required to be used for adsorption. The dyeing machine can be realized through a double-shaft motor, the treatment cost is low, and the dye liquor can be stirred by utilizing the power of cloth movement through the arrangement of the prewetting rolling stirring mechanism, so that the dye liquor can be uniformly mixed, and the dyeing effect is good.
Description
Technical Field
The invention relates to the technical field of cloth processing, in particular to a combined cloth prewetting, prewetting and roughening system and a treatment method.
Background
Cloth is a material commonly used in decorative materials. Including various fabrics such as chemical fiber carpets, non-woven wallboards, linen, nylon fabrics, colored rubberized fabrics, flannelette and the like. Cloth plays a considerable role in decorative displays, often a major force that is not negligible in the overall sales space. The cloth is used for wall surface decoration, partition and background treatment in a large quantity, and good commercial space display style can be formed. The weaving mode can be divided into two categories, namely woven cloth and knitted cloth. The processing technology can be divided into grey cloth, bleached cloth, dyed cloth, printed cloth, yarn-dyed cloth, mixed process cloth (such as printing on yarn-dyed cloth, composite cloth, flocked cloth and imitation fur cloth) and the like. The raw materials can also be divided into cotton cloth, chemical fiber cloth, hemp cloth, woolen cloth, silk, blended fabrics and the like.
There are the following problems in pre-wet dyeing and sanding of cloth,
(1) The sanding effect is general, scraps float during sanding, and the scraps are generally adsorbed by a separate adsorption machine, so that the use cost is high;
(2) The dye liquor in the cloth is not easy to be pre-wet quickly, not easy to permeate into the cloth quickly, the dyeing efficiency is low, and the dye liquor is easy to form precipitation, so that the dyeing effect is poor.
Therefore, the present invention provides a combined cloth prewetting and pre-rolling roughening system and a processing method thereof, so as to solve the above-mentioned problems.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a combined cloth prewetting and pre-rolling roughening system and a treatment method, which solve the problems that roughening effects are general, scraps float during roughening, and are generally adsorbed by a separate adsorption machine, so that the use cost is high; the dye liquor in the cloth is not easy to be pre-wet quickly, is not easy to permeate into the cloth quickly, has low dyeing efficiency, and is easy to form precipitation, so that the dyeing effect is poor.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the combined cloth prewetting and pre-rolling roughening system comprises a base, wherein a prewetting box is fixed at the top of the base, a drying frame is further fixed at the top of the base, a roughening mechanism is arranged above the base, a prewetting rolling stirring mechanism is arranged on the prewetting box, a pressing mechanism is arranged on the left side of the top of the prewetting box, a drying mechanism is arranged on the right side of the top of the prewetting box, and a drying mechanism is arranged on the drying frame;
the grinding mechanism comprises a U-shaped frame fixed at the top of the base, a double-shaft motor is fixed in front of the U-shaped frame through a folding rod, a wind-up roller is rotated between two sides of the inner wall of the U-shaped frame, a driving shaft fixedly connected with one end of the wind-up roller is fixed at one end of an output shaft of the double-shaft motor, a grinding roller is also rotated between two sides of the inner wall of the U-shaped frame, a driven shaft penetrating through the outer part of the U-shaped frame is fixed at the front end of the grinding roller, a driving gear is fixed on the surface of the driving shaft, a driven gear meshed with the driving gear is fixed on the surface of the driven shaft, and an ash sucking mechanism is arranged at the other end of the output shaft of the double-shaft motor;
the ash sucking mechanism comprises a connecting shaft fixed at the other end of an output shaft of the double-shaft motor, a box body is fixed at the top of the base, one end of the connecting shaft penetrates through the box body and extends to the inside of the box body, a cam is fixed on the surface of the connecting shaft, a fixing plate is fixed between the top and the bottom of the inner wall of the box body, an automatic resetting air bag is fixed on the side face of the fixing plate, a sliding plate contacted with the automatic resetting air bag is arranged between the top and the bottom of the inner wall of the box body in a sliding mode, an air suction pipe is communicated with the surface of the automatic resetting air bag, one end of the air suction pipe penetrates through the box body and extends to the outside of the box body, a filter is arranged on the surface of the air suction pipe, an air suction cover is fixed on the U-shaped frame, one end of the air suction pipe is communicated with the right side of the air suction cover, an air suction one-way valve is fixed on the surface of the air suction pipe, and an air inlet pipe is communicated with the surface of the air suction pipe.
Preferably, the pre-wetting rolling stirring mechanism comprises guide rollers rotating between two sides of the inner wall of a pre-wetting box, baffle plates are fixed on two sides of the surface of each guide roller, friction protrusions are fixed on the surfaces of the guide rollers, rotating rods penetrating through the outer portions of the pre-wetting box are fixed at the front ends of the guide rollers, driving rods are rotated in front of the pre-wetting box, driving pulleys are fixed on the surfaces of the rotating rods, driven pulleys are fixed on the surfaces of the driving rods, large pulleys are connected between the surfaces of the driving pulleys and the surfaces of the driven pulleys through first belt transmission, stirring shafts are respectively rotated on two sides of the rear of the inner wall of the pre-wetting box, small pulleys are respectively fixed on the surfaces of the stirring shafts, the small pulleys are connected with the large pulleys through second belt transmission, and stirring paddles are fixed on the surfaces of the stirring shafts.
Preferably, the pre-wetting rolling stirring mechanism further comprises fixing blocks fixed on two sides of the inner wall of the pre-wetting box, a U-shaped plate is arranged between two sides of the inner wall of the pre-wetting box in a sliding mode, a compression roller is arranged between two sides of the inner wall of the U-shaped plate in a rotating mode, pull rods are fixed in front of and behind the top of the U-shaped plate, and a tensioning spring is fixed between the U-shaped plate and the fixing blocks.
Preferably, the hold-down mechanism is including fixing the shape frame that returns at the pre-wet case top, the inner wall of shape frame returns inlays to establish and rotates installs the commentaries on classics roller, it has the mounting bracket to slide between the both sides of shape frame inner wall returns, rotate on the mounting bracket and install the locating roller, the top of mounting bracket is fixed with the extension rod that runs through to the shape frame outside returns, the top of extension rod is fixed with the fixed disk, the surface cover of extension rod is equipped with reset spring.
Preferably, the squeezing mechanism comprises a lower block body fixed at the top of the prewetting box, an upper block body is fixed at the top of the prewetting box through an electric telescopic rod, squeezing rollers are rotatably arranged on the lower block body and the upper block body, and a recovery box is fixed at the top of the base through a supporting rod.
Preferably, the inner wall of the recovery box is fixed with a filter screen, the bottom of the recovery box is communicated with a return pipe, one end of the return pipe is communicated with the right side of the prewetting box, and the right side of the prewetting box is fixed with a liquid guide plate.
Preferably, the drying mechanism comprises a hot air blower fixed on a drying rack, a return air outlet pipe is fixed on the drying rack through a fixing rod, and a plurality of return air outlet pipes are arranged.
Preferably, the air outlet of the air heater is communicated with the surface of one of the return air outlet pipes through a guide pipe, two adjacent return air outlet pipes are communicated through straight pipes, and the surfaces of the return air outlet pipes are communicated with an air outlet nozzle.
The invention also discloses a treatment method of the combined cloth prewetting and pre-rolling roughening system, which specifically comprises the following steps:
s1, pulling a fixed disc upwards to drive a positioning roller to ascend, enabling cloth to pass through the middle of a rotating roller and the positioning roller, then pressing a pull rod downwards, enabling the cloth to be wound around a guide roller, enabling the cloth to pass through a space between two squeezing rollers, then starting an electric telescopic rod to drive the squeezing roller above to downwards press the cloth, enabling the cloth to pass through a drying rack, enabling the cloth to pass through a grinding roller and wind on the winding roller, then starting a double-shaft motor, driving the winding roller to rotate through a driving shaft to wind the cloth, driving the grinding roller to reversely rotate under the cooperation of a driving gear and a driven gear, carrying out grinding operation on the cloth, enabling scraps to fly out in the grinding process, driving a cam to rotate through a connecting shaft at the moment, and further driving a sliding plate to continuously press an automatic reset air bag, enabling the scraps to enter an air suction pipe through an air suction cover and further enter a filter;
s2, friction is increased through friction protrusions in the moving process of the cloth, the guide roller is driven to rotate, the rotating rod is driven to rotate, the cloth is compressed through the compression roller and the guide roller, the dye liquor can rapidly enter the cloth, meanwhile, the driving rod is driven to rotate through the cooperation of the driving belt pulley, the driven belt pulley and the first belt, the large belt pulley is driven to rotate, the stirring shaft is driven to rotate through the cooperation of the small belt pulley and the second belt, the stirring paddle can stir the dye liquor in the prewetting box, and the dye liquor can be uniformly mixed;
s3, squeezing cloth by two squeezing rollers to enable residual dye liquor in the cloth to flow into a recovery box through a liquid guide plate, filtering the dye liquor through a filter screen, and then re-flowing the dye liquor back into a prewetting box through a return pipe;
s4, starting the air heater, enabling hot air to enter one of the circular air outlet pipes through the guide pipe, enabling the hot air to enter each circular air outlet pipe through the straight pipe, blowing the hot air to the cloth through the air outlet nozzle, and drying the cloth.
Preferably, the liquid guide plate in the step S3 is obliquely disposed.
Advantageous effects
The invention provides a combined cloth prewetting and pre-rolling roughening system and a treatment method. Compared with the prior art, the method has the following beneficial effects:
(1) According to the combined cloth prewetting pre-rolling roughening system and the treatment method, the roughening mechanism comprises the U-shaped frame fixed at the top of the base, the double-shaft motor is fixed in front of the U-shaped frame through the folding rod, the wind-up roller is rotated between two sides of the inner wall of the U-shaped frame, one end of an output shaft of the double-shaft motor is fixed with the driving shaft fixedly connected with one end of the wind-up roller, the roughening roller is rotated between two sides of the inner wall of the U-shaped frame, the driven shaft penetrating to the outer part of the U-shaped frame is fixed at the front end of the roughening roller, the driving gear is fixed on the surface of the driving shaft, the roughening mechanism is arranged, relative rotation of one side of the cloth is facilitated, the roughening effect is good, and chips generated during roughening are adsorbed conveniently through the arrangement of the ash absorbing mechanism, and the chips generated during roughening are adsorbed without using an independent adsorption machine. The double-shaft motor can be used for realizing the double-shaft motor, and the processing cost is low.
(2) According to the combined cloth prewetting and pre-milling system and the treatment method, the fixing blocks fixed on two sides of the inner wall of the prewetting box are further included in the prewetting and rolling stirring mechanism, the U-shaped plate is arranged between the two sides of the inner wall of the prewetting box in a sliding mode, the press roller is arranged between the two sides of the inner wall of the U-shaped plate in a rotating mode, the pull rods are fixed in front of and behind the top of the U-shaped plate, the dye liquor can be conveniently stirred by using the power of the cloth during movement through the arrangement of the prewetting and rolling stirring mechanism, the dye liquor can be uniformly mixed, the dyeing effect is good, meanwhile, the cloth can be prewetted rapidly, and the dye liquor can enter the inside of the cloth rapidly.
(3) According to the combined cloth prewetting and pre-rolling roughening system and the treatment method, the drying mechanism comprises the lower block body fixed at the top of the prewetting box, the top of the prewetting box is fixedly provided with the upper block body through the electric telescopic rod, the lower block body and the upper block body are respectively and rotatably provided with the drying roller, the top of the base is fixedly provided with the recovery box through the supporting rod, the drying mechanism comprises the air heater fixed on the drying frame, the drying frame is fixedly provided with the return air outlet pipes through the fixing rods, the return air outlet pipes are provided with a plurality of return air outlet pipes, the cloth is conveniently and rapidly dried through the setting of the drying mechanism, and the cloth is conveniently and rapidly dried through the setting of the drying structure.
Drawings
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a schematic view of a U-shaped frame structure of the present invention;
FIG. 3 is a schematic view of a part of the structure of the ash absorbing mechanism of the present invention;
FIG. 4 is a schematic view of the internal structure of the case of the present invention;
FIG. 5 is a schematic view of a first part of the structure of the pre-wetting and tumbling stirring mechanism of the invention;
FIG. 6 is a schematic view of a second part of the construction of the pre-wetting tumbling agitator mechanism of the invention;
FIG. 7 is a schematic view of the internal structure of the rectangular frame of the present invention;
FIG. 8 is a schematic view of a partial structure of the press mechanism of the present invention;
FIG. 9 is a schematic view of the partial structure of the present invention at A in FIG. 1;
fig. 10 is a schematic view of a partial structure at B in fig. 1 according to the present invention.
In the figure: 1-base, 2-prewetting box, 3-drying rack, 4-roughening mechanism, 41-U-shaped rack, 42-double shaft motor, 43-wind-up roll, 44-driving shaft, 45-roughening roll, 46-driven shaft, 47-driving gear, 48-driven gear, 49-ash absorbing mechanism, 491-connecting shaft, 492-box, 493-cam, 494-fixed plate, 495-automatic resetting air bag, 496-sliding plate, 497-air suction pipe, 498-filter, 499-air suction cover, 4910-air suction check valve, 4911-air inlet pipe, 4912-air suction check valve, 5-prewetting tumbling stirring mechanism, 51-guiding roll, 52-baffle, 53-friction bump, 54-rotating rod, 55-driving rod 56-driving pulley, 57-driven pulley, 58-first belt, 59-large pulley, 510-stirring shaft, 511-small pulley, 512-second belt, 513-stirring paddle, 514-fixed block, 515-U-shaped plate, 516-press roller, 517-pull rod, 518-tension spring, 6-hold-down mechanism, 61-return frame, 62-rotating roller, 63-mounting rack, 64-positioning roller, 65-extension rod, 66-fixed disk, 67-return spring, 7-drying mechanism, 71-lower block, 72-electric telescopic rod, 73-upper block, 74-drying roller, 75-strut, 76-recovery tank, 77-filter screen, 78-return pipe, 79-guide plate, 8-drying mechanism, 81-air heater, 82-dead lever, 83-return air outlet pipe, 84-conduit, 85-straight pipe, 86-air outlet nozzle.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-10, the present invention provides a technical solution: the combined cloth prewetting and pre-rolling roughening system comprises a base 1, wherein a prewetting box 2 is fixed at the top of the base 1, a drying frame 3 is further fixed at the top of the base 1, a roughening mechanism 4 is arranged above the base 1, a prewetting rolling stirring mechanism 5 is arranged on the prewetting box 2, a pressing mechanism 6 is arranged on the left side of the top of the prewetting box 2, a squeezing mechanism 7 is arranged on the right side of the top of the prewetting box 2, and a drying mechanism 8 is arranged on the drying frame 3;
the roughening mechanism 4 comprises a U-shaped frame 41 fixed at the top of the base 1, a double-shaft motor 42 is fixed in front of the U-shaped frame 41 through a folding rod, the double-shaft motor is electrically connected with an external power supply and controlled through a control switch, a wind-up roller 43 is rotated between two sides of the inner wall of the U-shaped frame 41, a driving shaft 44 fixedly connected with one end of the wind-up roller 43 is fixed at one end of an output shaft of the double-shaft motor 42, a roughening roller 45 is rotated between two sides of the inner wall of the U-shaped frame 41, a driven shaft 46 penetrating to the outside of the U-shaped frame 41 is fixed at the front end of the roughening roller 45, a driving gear 47 is fixed on the surface of the driving shaft 44, a driven gear 48 meshed with the driving gear 47 is fixed on the surface of the driven shaft 46, and an ash absorbing mechanism 49 is arranged at the other end of the output shaft of the double-shaft motor 42;
the ash sucking mechanism 49 comprises a connecting shaft 491 fixed at the other end of the output shaft of the double-shaft motor 42, a box 492 is fixed at the top of the base 1, one end of the connecting shaft 491 penetrates through the box 492 and extends to the inside of the box 492, a cam 493 is fixed on the surface of the connecting shaft 491, a fixing plate 494 is fixed between the top and the bottom of the inner wall of the box 492, an automatic reset air bag 495 is fixed on the side surface of the fixing plate 494, an automatic reset function is provided, after extrusion, a sliding plate 496 in contact with the automatic reset air bag 495 is slidingly arranged between the top and the bottom of the inner wall of the box 492, the surface of the automatic reset air bag 495 is communicated with an air suction pipe 497, one end of the air suction pipe 497 penetrates through the box 492 and extends to the outside of the box 492, the surface of the air suction pipe 497 is provided with a filter 498, an air suction cover 499 is fixed on the U-shaped frame 41, one end of the air suction pipe 497 is communicated with the right side of the air suction cover 499, an air suction one-way valve 4910 is fixed on the surface of the air suction pipe 497, the surface of the air suction pipe 497 is provided with an one-way valve 491, the surface of the air suction pipe 497 is communicated with the air inlet pipe 4911, the surface of the air suction pipe 4911 is provided with the one-way valve 4912, and has an air inlet one-way valve function.
In the embodiment of the invention, the pre-wetting tumbling stirring mechanism 5 comprises a guide roller 51 rotating between two sides of the inner wall of the pre-wetting tank 2, baffle plates 52 are fixed on two sides of the surface of the guide roller 51, a friction protrusion 53 is fixed on the surface of the guide roller 51 and used for limiting cloth, friction between the friction protrusion and the cloth is increased, a rotating rod 54 penetrating through the outer part of the pre-wetting tank 2 is fixed on the front end of the guide roller 51, a driving rod 55 is rotated in front of the pre-wetting tank 2, a driving pulley 56 is fixed on the surface of the rotating rod 54, a driven pulley 57 is fixed on the surface of the driving rod 55, a large pulley 59 is fixed on the surface of the driving pulley 56 and the surface of the driven pulley 57 through a first belt 58, a contact area between the driving rod 55 and the second belt 512 is large enough to drive two small pulleys 511 to rotate simultaneously, stirring shafts 510 are respectively arranged on two sides of the rear of the inner wall of the pre-wetting tank 2, a stirring paddle 513 is fixed on the surface of the two small pulleys 511 and the large pulleys 59 through a second belt 512, a stirring paddle 513 is fixed on the surface of the stirring shaft 510, a driving pulley 56 is fixed on the surface of the stirring shaft, a driving pulley 516 is fixed on the surface of the stirring shaft 510, a driving pulley is fixed on the surface of the driving pulley 516, a driving pulley is connected with the two sides of the inner walls of the pre-wetting box 2, a stretching pulley 516 is fixed on the front side of the driving pulley 516 and the two sides of the driving pulley 516 are fixed on the two sides of the driving pulleys are respectively, a stretching pulley 516 is fixed on the two sides of the driving pulley 516, a stretching pulley 516 is fixed on the front side and the two sides of the driving pulley 516, and the driving pulley 516 is fixed on the two sides and the front side and the two sides of the driving pulley and the driving device is, and the driving device is.
In the embodiment of the invention, the pressing mechanism 6 comprises a square frame 61 fixed at the top of the prewetting box 2, a rotary roller 62 is embedded and rotatably arranged on the inner wall of the square frame 61, a mounting frame 63 is slidably arranged between two sides of the inner wall of the square frame 61, a positioning roller 64 is rotatably arranged on the mounting frame 63, an extension rod 65 penetrating through the outer part of the square frame 61 is fixed at the top of the mounting frame 63, a fixed disc 66 is fixed at the top end of the extension rod 65, a reset spring 67 is sleeved on the surface of the extension rod 65, and the positioning roller 64 is conveniently extruded, so that the positioning roller 64 and the rotary roller 62 are matched to press and position cloth.
In the embodiment of the invention, the squeezing mechanism 7 comprises a lower block 71 fixed at the top of the prewetting box 2, an upper block 73 is fixed at the top of the prewetting box 2 through an electric telescopic rod 72, the electric telescopic rod 72 is electrically connected with an external power supply and controlled through a control switch, squeezing rollers 74 are rotatably arranged on the lower block 71 and the upper block 73, a recovery box 76 is fixed at the top of the base 1 through a supporting rod 75, a filter screen 77 is fixed on the inner wall of the recovery box 76, dye liquor is filtered, a return pipe 78 is communicated with the bottom of the recovery box 76, one end of the return pipe 78 is communicated with the right side of the prewetting box 2, and a liquid guide plate 79 is fixed on the right side of the prewetting box 2.
In the embodiment of the invention, the drying mechanism 8 comprises an air heater 81 fixed on the drying frame 3, is electrically connected with an external power supply and is controlled by a control switch, a plurality of return air outlet pipes 83 are fixed on the drying frame 3 through fixing rods 82, the air outlets of the air heater 81 are communicated with the surface of one of the return air outlet pipes 83 through a guide pipe 84, two adjacent return air outlet pipes 83 are communicated through a straight pipe 85, and the surface of the return air outlet pipe 83 is communicated with an air outlet nozzle 86.
The invention also discloses a treatment method of the combined cloth prewetting and pre-rolling roughening system, which specifically comprises the following steps:
s1, pulling a fixed disc 66 upwards to drive a positioning roller 64 to ascend, enabling cloth to pass through the middle of a rotating roller 62 and the positioning roller 64, then pressing a pull rod 517, winding the cloth around a guide roller 51, enabling the cloth to pass through a space between two squeezing rollers 74, then starting an electric telescopic rod 72, driving the upper squeezing roller 74 to press the cloth downwards, then enabling the cloth to pass through a drying rack 3 and wind the cloth on a winding roller 43, then starting a double-shaft motor 42, driving the winding roller 43 to rotate through a driving shaft 44 to wind the cloth, driving the grinding roller 45 to reversely rotate under the cooperation of a driving gear 47 and a driven gear 48, and enabling scraps to fly out in the grinding process, wherein the connecting shaft 491 drives a cam 493 to rotate, and further driving a sliding plate 496 to continuously press an automatic reset air bag 495, so that the scraps can enter an air suction pipe 497 through an air suction cover 499 and further enter a filter 498;
s2, in the moving process of the cloth, friction is increased through the friction protrusions 53, the guide roller 51 is driven to rotate, the rotating rod 54 is driven to rotate, the cloth is simultaneously compressed through the compression roller 516 and the guide roller 51, so that the dye liquor can quickly enter the cloth, meanwhile, the driving rod 55 is driven to rotate through the cooperation of the driving belt pulley 56, the driven belt pulley 57 and the first belt 58, the large belt pulley 59 is driven to rotate, the stirring shaft 510 is driven to rotate through the cooperation of the small belt pulley 511 and the second belt 512, the stirring paddle 513 can stir the dye liquor in the prewetting tank 2, and the dye liquor can be uniformly mixed;
s3, squeezing cloth by two squeezing rollers 74, so that residual dye liquor in the cloth can flow into a recovery box 76 through a liquid guide plate 79, is filtered by a filter screen 77, and then flows back into the prewetting box 2 again through a return pipe 78;
s4, starting the air heater 81, enabling hot air to enter one of the circular air outlet pipes 83 through the guide pipe 84, enabling the hot air to enter each circular air outlet pipe 83 through the straight pipe 85, blowing the hot air to the cloth through the air outlet nozzle 86, and drying the cloth.
In the embodiment of the present invention, the liquid guiding plate 79 in step S3 is obliquely disposed.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a modular cloth prewetting is rolled sanding system in advance, includes base (1), its characterized in that: the novel drying machine comprises a base (1), wherein a prewetting box (2) is fixed at the top of the base (1), a drying rack (3) is further fixed at the top of the base (1), a roughening mechanism (4) is arranged above the base (1), a prewetting rolling stirring mechanism (5) is arranged on the prewetting box (2), a pressing mechanism (6) is arranged on the left side of the top of the prewetting box (2), a drying mechanism (7) is arranged on the right side of the top of the prewetting box (2), and a drying mechanism (8) is arranged on the drying rack (3);
the grinding mechanism (4) comprises a U-shaped frame (41) fixed at the top of the base (1), a double-shaft motor (42) is fixed in front of the U-shaped frame (41) through a folding rod, a wind-up roller (43) is rotated between two sides of the inner wall of the U-shaped frame (41), a driving shaft (44) fixedly connected with one end of the wind-up roller (43) is fixed at one end of an output shaft of the double-shaft motor (42), a grinding roller (45) is also rotated between two sides of the inner wall of the U-shaped frame (41), a driven shaft (46) penetrating through the outer portion of the U-shaped frame (41) is fixed at the front end of the grinding roller (45), a driving gear (47) is fixed on the surface of the driving shaft (44), a driven gear (48) meshed with the driving gear (47) is fixed on the surface of the driven shaft (46), and an ash absorbing mechanism (49) is arranged at the other end of the output shaft of the double-shaft motor (42);
the ash sucking mechanism (49) comprises a connecting shaft (491) fixed at the other end of an output shaft of the double-shaft motor (42), a box body (492) is fixed at the top of the base (1), one end of the connecting shaft (491) penetrates through the box body (492) and extends to the inside of the box body (492), a cam (493) is fixed on the surface of the connecting shaft (491), a fixing plate (494) is fixed between the top and the bottom of the inner wall of the box body (492), an automatic reset air bag (495) is fixed on the side surface of the fixing plate (494), a sliding plate (496) in contact with the automatic reset air bag (495) is slidingly arranged between the top and the bottom of the inner wall of the box body (492), an air suction pipe (497) is arranged on the surface of the automatic reset air bag (495), one end of the air suction pipe (497) penetrates through the box body (492) and extends to the outside of the box body (492), a filter (498) is arranged on the surface of the air suction pipe (497), an air suction cover (499) is fixed on the U-shaped frame (41), the surface of the air suction pipe (497) is communicated with the surface of the air suction pipe (490) at one end (490), an air inlet one-way valve (4912) is fixed on the surface of the air inlet pipe (4911);
the pre-wetting rolling stirring mechanism (5) comprises guide rollers (51) rotating between two sides of the inner wall of the pre-wetting box (2), baffle plates (52) are fixed on two sides of the surface of each guide roller (51), friction protrusions (53) are fixed on the surface of each guide roller (51), rotating rods (54) penetrating through the outer part of the pre-wetting box (2) are fixed at the front ends of the guide rollers (51), driving rods (55) are rotated in front of the pre-wetting box (2), driving pulleys (56) are fixed on the surface of each rotating rod (54), driven pulleys (57) are fixed on the surface of each driving rod (55), large pulleys (59) are connected between the surfaces of the driving pulleys (56) and the surfaces of the driven pulleys (57) through a first belt (58), stirring shafts (510) are fixed on two sides of the rear of the inner wall of the pre-wetting box (2), small pulleys (511) are fixed on the surfaces of each stirring shaft (510), driving pulleys (56) are connected with the surfaces of the second stirring shafts (512) through driving pulleys (514), the stirring mechanisms (512) are fixed on the two sides of the pre-wetting box (2), a U-shaped plate (515) is arranged between the two sides of the inner wall of the prewetting box (2) in a sliding mode, a compression roller (516) is arranged between the two sides of the inner wall of the U-shaped plate (515) in a rotating mode, pull rods (517) are fixed in front of and behind the top of the U-shaped plate (515), and a tensioning spring (518) is fixed between the U-shaped plate (515) and the fixed block (514);
the compressing mechanism (6) comprises a square frame (61) fixed at the top of the prewetting box (2), a rotating roller (62) is embedded and rotatably arranged on the inner wall of the square frame (61), a mounting frame (63) is slidably arranged between two sides of the inner wall of the square frame (61), a positioning roller (64) is rotatably arranged on the mounting frame (63), an extension rod (65) penetrating through the outer part of the square frame (61) is fixed at the top of the mounting frame (63), a fixed disc (66) is fixed at the top end of the extension rod (65), and a reset spring (67) is sleeved on the surface of the extension rod (65);
the utility model provides a dry pressing mechanism (7) is including fixing lower block (71) at prewetting case (2) top, the top of prewetting case (2) is fixed with block (73) through electric telescopic handle (72), all rotate on lower block (71) and the last block (73) and install squeeze dry roller (74), the top of base (1) is fixed with recovery case (76) through branch (75), the inner wall of recovery case (76) is fixed with filter screen (77), the bottom intercommunication of recovery case (76) has back flow (78), the one end of back flow (78) communicates with the right side of prewetting case (2), the right side of prewetting case (2) is fixed with drain board (79).
2. A modular cloth prewetting and pre-sanding system as defined in claim 1 wherein: the drying mechanism (8) comprises an air heater (81) fixed on the drying rack (3), a return air outlet pipe (83) is fixed on the drying rack (3) through a fixing rod (82), and a plurality of return air outlet pipes (83) are arranged.
3. A modular cloth prewetting and pre-sanding system as defined in claim 2 wherein: the air outlet of the air heater (81) is communicated with the surface of one of the return air outlet pipes (83) through a guide pipe (84), two adjacent return air outlet pipes (83) are communicated through a straight pipe (85), and the surface of the return air outlet pipe (83) is communicated with an air outlet nozzle (86).
4. A method of implementing the combined cloth prewetting and pre-sanding system of claim 3, characterized by: the method specifically comprises the following steps:
s1, pulling a fixed disc (66) upwards to drive a positioning roller (64) to ascend, enabling cloth to pass through the middle of a rotating roller (62) and the positioning roller (64), then pressing a pull rod (517), winding the cloth through a guide roller (51), enabling the cloth to pass between two squeezing rollers (74), starting an electric telescopic rod (72), driving an upper squeezing roller (74) to press the cloth downwards, enabling the cloth to pass through a drying rack (3) and pass through a grinding roller (45) and wind on a winding roller (43), starting a double-shaft motor (42), driving the winding roller (43) to rotate through a driving shaft (44) to wind the cloth, simultaneously driving the grinding roller (45) to reversely rotate under the cooperation of a driving gear (47) and a driven gear (48), enabling scraps (4913) to rotate at the moment in the grinding process, further driving a sliding plate (496) to continuously press and automatically reset (495), and enabling the scraps to enter an air suction pipe (497) through a cover (499) to enter the filter (498);
s2, friction is increased through friction protrusions (53) in the moving process of cloth, and then a guide roller (51) is driven to rotate, and then a rotating rod (54) is driven to rotate, the cloth is pressed through a pressing roller (516) and the guide roller (51) simultaneously, so that dye liquor can enter the cloth rapidly, meanwhile, a driving rod (55) is driven to rotate through the cooperation of a driving belt pulley (56), a driven belt pulley (57) and a first belt (58), and then a large belt pulley (59) is driven to rotate, and then a stirring shaft (510) is driven to rotate through the cooperation of a small belt pulley (511) and a second belt (512), so that a stirring paddle (513) can stir dye liquor in a prewetting box (2), and further the dye liquor can be uniformly mixed;
s3, squeezing cloth by two squeezing rollers (74) to enable residual dye liquor in the cloth to flow into a recovery box (76) through a liquid guide plate (79), filtering the dye liquor through a filter screen (77), and then re-flowing the dye liquor into a prewetting box (2) through a return pipe (78);
s4, starting the air heater (81), enabling hot air to enter one of the circular air outlet pipes (83) through the guide pipe (84), enabling the hot air to enter each circular air outlet pipe (83) through the straight pipe (85), blowing the hot air to the cloth through the air outlet nozzle (86), and drying the cloth.
5. The method for treating a combined fabric prewetting and pre-sanding system according to claim 4, wherein the liquid guide plate (79) in the step S3 is obliquely arranged.
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| CN202210523648.1A CN114875599B (en) | 2022-05-13 | 2022-05-13 | Combined cloth prewetting and pre-rolling roughening system and treatment method |
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| CN202210523648.1A CN114875599B (en) | 2022-05-13 | 2022-05-13 | Combined cloth prewetting and pre-rolling roughening system and treatment method |
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| CN114875599A (en) | 2022-08-09 |
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