CN117488500A - Cloth dyeing device for textile processing - Google Patents
Cloth dyeing device for textile processing Download PDFInfo
- Publication number
- CN117488500A CN117488500A CN202311843523.8A CN202311843523A CN117488500A CN 117488500 A CN117488500 A CN 117488500A CN 202311843523 A CN202311843523 A CN 202311843523A CN 117488500 A CN117488500 A CN 117488500A
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- China
- Prior art keywords
- roller
- shell
- cloth
- fixedly connected
- shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims abstract description 108
- 238000004043 dyeing Methods 0.000 title claims abstract description 37
- 239000004753 textile Substances 0.000 title claims abstract description 21
- 238000005096 rolling process Methods 0.000 claims abstract description 16
- 238000001035 drying Methods 0.000 claims abstract description 12
- 230000000149 penetrating effect Effects 0.000 claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims description 27
- 230000001360 synchronised effect Effects 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 11
- 238000007603 infrared drying Methods 0.000 claims description 11
- 230000035515 penetration Effects 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims 1
- 239000012466 permeate Substances 0.000 abstract description 7
- 239000000835 fiber Substances 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000009792 diffusion process Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000009980 pad dyeing Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010014 continuous dyeing Methods 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B5/00—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating
- D06B5/02—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length
- D06B5/08—Forcing liquids, gases or vapours through textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing impregnating through moving materials of indefinite length through fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration, distillation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
- F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
Abstract
The invention discloses a cloth dyeing device for textile processing, which relates to the technical field of textile dyeing, and the technical scheme is characterized by comprising a shell, a permeation mechanism, a vibration mechanism, a rolling mechanism, a pre-drying mechanism and a circulation mechanism; the middle tube is fixedly connected with the bottom wall of the shell, the two ends of the middle tube are fixedly connected with guide heads, one end of each guide head is in sliding friction with cloth in the dye liquor, the other end of each guide head is communicated with the middle tube, a first impeller is arranged in the middle tube, external dye liquor can be pumped into the middle tube through the guide heads on one side of each impeller in the permeation mechanism, the dye liquor in the middle tube is discharged through the guide heads on the other side of each impeller, so that the dye liquor entering the middle tube and leaving the middle tube respectively penetrates through the cloth, the dye liquor penetrating through the cloth permeates the cloth, and the dye liquor is accelerated to diffuse into the cloth, and therefore the existing color difference phenomenon caused by the fact that the cloth is not completely permeated by the dye liquor is solved.
Description
Technical Field
The invention relates to the technical field of textile dyeing, in particular to a cloth dyeing device for textile processing.
Background
Dyeing is the whole process of combining dye on fabric fiber in chemical or physical chemical mode to make fabric possess certain color, and the dyeing is generally divided into three stages: 1. surface adsorption, in which the dye is quickly adsorbed onto the fiber surface after immersing the fiber fabric in the dye solution, is an initial stage in the dyeing process; 2. internal diffusion, which is the stage of longest occupation time in the whole dyeing process, is started to diffuse into the fiber after the dye is adsorbed on the surface of the fiber; 3. fixing the dye, and connecting the dye entering the amorphous area of the fiber with the macromolecule of the fiber through chemical force, intermolecular attraction and hydrogen bond to obtain certain color fastness;
dyeing is mainly divided into two methods of dip dyeing and pad dyeing; the dip dyeing is to dip the textile in the dye liquor to make the dye liquor contact with the textile continuously, and complete the dyeing process; the pad dyeing is suitable for continuous dyeing processing of fabrics, during dyeing, firstly, the fabric is impregnated with the dye liquor for a short time, then the dye liquor is uniformly rolled into the fabric through a compression roller, and then the dye is fixed on the fibers through steam or high pressure;
in the tie-dyeing process of cloth, the cloth is generally only immersed in the dye liquor for a few seconds to a few tens of seconds, the contact time of the cloth and the dye liquor is short, the dye liquor does not have enough time to diffuse into the cloth, the dye liquor is rolled into the cloth by virtue of a subsequent press roll, but the mode still has certain defects, is influenced by the thickness of the dye liquor attached to the surface of the cloth and the uniformity of the dye liquor, is difficult to ensure that the inside of the cloth is completely permeated by the dye liquor after being rolled by the press roll, and is easy to cause inconsistent dyeing effect and color difference phenomenon.
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide a cloth dyeing device for textile processing.
In order to achieve the above purpose, the present invention provides the following technical solutions: a cloth dyeing device for textile processing comprises a shell, a permeation mechanism, a vibration mechanism, a rolling mechanism, a pre-drying mechanism and a circulation mechanism;
the bottom of the shell is used for storing dye liquor, one end of the shell is provided with a feed inlet, one side, close to the feed inlet, in the shell is rotationally connected with a feed roller, the feed roller is used for supporting cloth entering the shell through the feed inlet, the other end of the shell is provided with a discharge outlet, one side, close to the discharge outlet, in the shell is rotationally connected with a discharge roller, and the discharge roller is used for supporting cloth leaving the shell through the discharge outlet;
the device comprises a shell, a penetrating mechanism, a plurality of guide heads, a transverse shaft and a driving assembly, wherein the penetrating mechanism is arranged in the shell and used for accelerating penetration of dye liquor to cloth, the penetrating mechanism comprises a plurality of limit rollers, a middle tube, the guide heads, a first impeller, the transverse shaft and the driving assembly, the limit rollers are arranged and are respectively in rotary connection with the inner wall of the shell, cloth bypasses one side, far away from a feeding roller, of the limit rollers, the limit rollers are used for pressing the cloth into the dye liquor, the middle tube is arranged below the limit rollers, the middle tube is fixedly connected with the bottom wall of the shell, the two ends of the middle tube are fixedly connected with the guide heads, one ends of the two guide heads are respectively in sliding friction with the cloth in the dye liquor, the other ends of the two guide heads are respectively communicated with the middle tube, the first impeller is fixedly connected with the transverse shaft, the two ends of the transverse shaft respectively penetrate through the two guide heads, and the transverse shaft is in rotary connection with the guide heads;
the driving component is connected with the transverse shaft and is used for driving the transverse shaft to rotate;
the vibration mechanism is arranged in the shell and is used for vibrating the cloth;
the rolling mechanism is arranged in the shell and is used for rolling the dye liquor attached to the surface of the cloth into the cloth;
the pre-drying mechanism is arranged in the shell and is used for pre-drying the rolled cloth;
the circulating mechanism is arranged in the shell and is used for driving the dye liquor to flow.
The application further comprises the following technical scheme: the driving assembly comprises a motor, the motor is arranged on the shell, the output end of the motor is fixedly connected with one end of the transverse shaft, and the other end of the transverse shaft is rotatably connected with the inner wall of the shell.
The application further comprises the following technical scheme: the vibration mechanism comprises a supporting plate, a roller frame, guide rods, springs, vibration shafts, eccentric wheels, vibration rollers and a transmission assembly, wherein the supporting plate is fixedly connected with the inner wall of a shell, one side of the supporting plate is provided with the roller frame, a plurality of guide rods are fixedly connected to the end face of the roller frame, which is close to the supporting plate, the guide rods are respectively connected with the supporting plate in a sliding mode, the guide rods are respectively sleeved with the springs, two ends of each spring are respectively fixedly connected with the roller frame and the supporting plate, the two ends of the supporting plate are respectively and rotatably connected with the vibration shafts, the vibration shafts are fixedly connected with the circle centers of the eccentric wheels, the eccentric wheels are in friction collision with the roller frame, the vibration rollers are rotatably connected onto the roller frame, the vibration rollers are positioned between a discharging roller and a limiting roller, and cloth bypasses one side, far away from the discharging roller, of the vibration rollers;
the transmission assembly is connected with the vibration shaft and is used for driving the vibration shaft to rotate.
The application further comprises the following technical scheme: the driving assembly comprises a transmission shaft, a driving spiral gear, driven spiral gears, driving synchronous wheels, synchronous belts and driven synchronous wheels, wherein the driving spiral gears are fixedly connected with a transverse shaft, the driven spiral gears are connected to the driving spiral gears in a meshed mode, the driven spiral gears are fixedly connected with the transmission shaft, the transmission shaft is rotationally connected with the inner wall of the shell, the driving synchronous wheels are fixedly connected to the two ends of the transmission shaft respectively, the two driving synchronous wheels are connected with the driven synchronous wheels through synchronous belt transmission respectively, and the two driven synchronous wheels are fixedly connected with two vibrating shafts respectively.
The application further comprises the following technical scheme: the rolling mechanism comprises a fixed roller, a movable roller, a roller shaft, an adjusting frame, a servo electric cylinder, a pressure sensor and a supporting component, wherein the fixed roller is rotationally connected with the inner wall of the shell, the fixed roller is positioned between the discharging roller and the vibrating roller, the movable roller is arranged at one side of the fixed roller at intervals, the distance between the fixed roller and the movable roller is used for feeding cloth to pass through, the movable roller is rotationally connected with the roller shaft, the two ends of the roller shaft are respectively hinged with the adjusting frame, one end of the adjusting frame is fixedly connected with a piston rod of the servo electric cylinder, one end of the servo electric cylinder, far away from the adjusting frame, is hinged with the inner wall of the shell, the other end of the adjusting frame is in contact with the pressure sensor, and the pressure sensor is arranged on the inner wall of the shell;
the supporting component is connected with the adjusting frame and is used for supporting the adjusting frame.
The application further comprises the following technical scheme: the support assembly comprises a support rod, the support rod is fixedly connected with the inner wall of the shell, two ends of the support rod are respectively connected with the movable grooves in a sliding mode, and the two movable grooves are respectively formed in the two adjusting frames.
The application further comprises the following technical scheme: the pre-drying mechanism comprises a plurality of infrared drying lamps, the infrared drying lamps are respectively positioned on two sides of the cloth and mounted on the inner wall of the shell, and the infrared drying lamps are respectively positioned between the discharging roller and the fixing roller.
The application further comprises the following technical scheme: the circulating mechanism comprises an inner guide plate, an outer guide plate, a vertical shaft, a second impeller, a third impeller and a power assembly, wherein the inner guide plate and the outer guide plate are respectively and fixedly connected with the inner wall of the shell, the vertical shaft is arranged between the inner guide plate and the outer guide plate and is rotationally connected with the inner wall of the shell, the second impeller is fixedly connected to the vertical shaft, and a plurality of third impellers are fixedly connected to the transverse shaft;
the power component is connected with the vertical shaft and is used for driving the vertical shaft to rotate.
The application further comprises the following technical scheme: the power assembly comprises a driving bevel gear and a driven bevel gear, wherein the driving bevel gear is fixedly connected with a transverse shaft, the driven bevel gear is connected to the driving bevel gear in a meshed mode, and the driven bevel gear is fixedly connected with a vertical shaft.
The application further comprises the following technical scheme: and an observation window is fixedly connected to the side wall of the shell.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the dyeing machine, the penetrating mechanism is arranged, the first impeller in the penetrating mechanism can pump external dye liquor into the middle pipe through the guide head on one side and discharge the dye liquor in the middle pipe through the guide head on the other side, and as one ends of the two guide heads far away from the middle pipe are respectively in sliding friction with cloth, the dye liquor entering the middle pipe and the dye liquor leaving the middle pipe respectively penetrate through the cloth, the dye liquor penetrating through the cloth permeates the cloth, and the diffusion of the dye liquor into the cloth is accelerated, so that the dye liquor completely permeates the cloth, and the color difference phenomenon caused by the fact that the cloth is not completely permeated by the dye liquor in the prior art is solved;
2. according to the dyeing machine, the vibration mechanism is arranged, the eccentric wheel in the vibration mechanism is matched with the spring, so that the roller frame can vibrate, the roller frame can drive the vibration roller to vibrate, the vibration roller drives the cloth to vibrate, and therefore diffusion of dye liquor into the cloth is further accelerated, and the permeation rate is improved;
3. according to the invention, the rolling mechanism is arranged, and the two servo electric cylinders in the rolling mechanism can respectively drive the two adjusting frames to move, so that the distance between the two ends of the movable roller and the fixed roller is respectively adjusted, and the two pressure sensors are matched, so that the pressure values of the two pressure sensors are the same, the two ends of the movable roller have the same extrusion force on cloth, the stress of the cloth is uniform, the dye liquor uniformly permeates into the cloth, and the dyeing effect is consistent.
The foregoing description is only an overview of the present invention, and is intended to provide a better understanding of the present invention, as it is embodied in the following description, with reference to the preferred embodiments of the present invention and the accompanying drawings. Specific embodiments of the present invention are given in detail by the following examples and the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention;
FIG. 2 is a cross-sectional view of a housing in an embodiment of the invention;
FIG. 3 is a schematic view of the cross shaft and the transmission shaft according to the embodiment of the present invention;
FIG. 4 is an enlarged view of the portion A of FIG. 3 in accordance with an embodiment of the present invention;
FIG. 5 is a cross-sectional view of a middle tube and guide head in an embodiment of the invention;
FIG. 6 is a schematic diagram of a vibration mechanism according to an embodiment of the present invention;
FIG. 7 is a schematic view of a rolling mechanism according to an embodiment of the present invention;
fig. 8 is an enlarged view of B in fig. 7 in an embodiment of the present invention.
In the figure: 1. a housing; 2. a feed inlet; 3. a feed roller; 4. a discharge port; 5. a discharge roller; 6. a limit roller; 7. a middle tube; 8. a guide head; 9. a first impeller; 10. a horizontal axis; 11. a supporting plate; 12. a roller frame; 13. a guide rod; 14. a spring; 15. a vibration shaft; 16. an eccentric wheel; 17. vibrating the roller; 18. a transmission shaft; 19. a drive helical gear; 20. a driven helical gear; 21. a driving synchronizing wheel; 22. a synchronous belt; 23. a driven synchronizing wheel; 24. a fixed roller; 25. a movable roller; 26. a roll shaft; 27. an adjusting frame; 28. a servo electric cylinder; 29. a pressure sensor; 30. a support rod; 31. a movable groove; 32. an infrared drying lamp; 33. a motor; 34. an inner baffle; 35. an outer baffle; 36. a vertical axis; 37. a second impeller; 38. a third impeller; 39. active bevel teeth; 40. driven bevel teeth; 41. and an observation window.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the embodiments of the present invention, it should be noted that, if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate an azimuth or a positional relationship based on that shown in the drawings, or an azimuth or a positional relationship in which the product of the present invention is conventionally put when used, it is merely for convenience of describing the present invention and simplifying the description, and it does not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be configured and operated in a specific azimuth, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be attached, detached, or integrated, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
Referring to fig. 1 to 5, in one embodiment of the present application, a cloth dyeing apparatus for textile processing includes a housing 1, a penetrating mechanism, a vibrating mechanism, a rolling mechanism, a pre-drying mechanism, and a circulating mechanism;
the dyeing machine is characterized in that the bottom of the shell 1 is used for storing dye liquor, one end of the shell 1 is provided with a feed inlet 2, cloth enters the shell 1 through the feed inlet 2, one side, close to the feed inlet 2, of the shell 1 is rotationally connected with a feed roller 3, the feed roller 3 is used for supporting the cloth entering the shell 1 through the feed inlet 2, the cloth is prevented from touching the shell 1, the other end of the shell 1 is provided with a discharge outlet 4, dyed cloth leaves the shell 1 through the discharge outlet 4, one side, close to the discharge outlet 4, of the shell 1 is rotationally connected with a discharge roller 5, and the discharge roller 5 is used for supporting the cloth leaving the shell 1 through the discharge outlet 4, and is prevented from touching the shell 1;
the penetration mechanism is arranged in the shell 1 and is used for accelerating penetration of dye liquor to cloth, the penetration mechanism comprises a limit roller 6, a middle tube 7, guide heads 8, first impellers 9, transverse shafts 10 and a driving assembly, the limit roller 6 is provided with a plurality of guide heads 8, one ends of the two guide heads 8 are respectively in sliding friction with the cloth in the dye liquor, the cloth bypasses one side, far away from the feed roller 3, of the plurality of limit rollers 6, as shown in fig. 2, the plurality of limit rollers 6 are used for pressing the cloth into the dye liquor, the cloth is immersed in the dye liquor, the middle tube 7 is arranged below the plurality of limit rollers 6, the middle tube 7 is fixedly connected with the bottom wall of the shell 1, the two ends of the middle tube 7 are fixedly connected with the guide heads 8, the middle tube 7 and the guide heads 8 are immersed in the dye liquor, one ends of the two guide heads 8 are respectively in sliding friction with the cloth in the dye liquor, the other ends of the two guide heads 8 are respectively communicated with the middle tube 7, the first impellers 9 are arranged in the inner part of the middle tube 7, the first impellers 9 are fixedly connected with the transverse shafts 10, and the two ends of the transverse shafts 10 are respectively penetrated through the two guide heads 8, and are in rotary connection with the guide heads 10;
the driving assembly is connected with the transverse shaft 10 and is used for driving the transverse shaft 10 to rotate;
as shown in fig. 2 and 5, when the transverse shaft 10 drives the first impeller 9 to rotate, the first impeller 9 can pump external dye liquor into the middle tube 7 through the guide head 8 on one side and discharge the dye liquor in the middle tube 7 through the guide head 8 on the other side, and as one ends of the two guide heads 8 far away from the middle tube 7 are respectively in sliding friction with cloth, the dye liquor entering the middle tube 7 and leaving the middle tube 7 respectively penetrate through the cloth, the dye liquor penetrating through the cloth permeates the cloth, and the dye liquor is accelerated to diffuse into the cloth, so that the dye liquor completely permeates the cloth, and the existing color difference phenomenon caused by the fact that the cloth is not completely permeated by the dye liquor is solved;
the vibration mechanism is arranged in the shell 1 and is used for vibrating the cloth;
the rolling mechanism is arranged in the shell 1 and is used for rolling the dye liquor attached to the surface of the cloth into the cloth;
the pre-drying mechanism is arranged in the shell 1 and is used for pre-drying the rolled cloth;
the circulating mechanism is arranged in the shell 1 and is used for driving the dye liquor to flow.
In one case of this embodiment, an observation window 41 is fixedly connected to a side wall of the housing 1, so as to facilitate observation of the interior of the housing 1.
Referring to fig. 1 and 2, as a preferred embodiment of the present application, the driving assembly includes a motor 33, the motor 33 is mounted on the housing 1, an output end of the motor 33 is fixedly connected with one end of the transverse shaft 10, the other end of the transverse shaft 10 is rotatably connected with an inner wall of the housing 1, and the output end of the motor 33 can drive the transverse shaft 10 to rotate.
Referring to fig. 2 and 6, as a preferred embodiment of the present application, the vibration mechanism includes a supporting plate 11, a roller frame 12, a guide rod 13, a spring 14, a vibration shaft 15, an eccentric wheel 16, a vibration roller 17 and a transmission component, wherein the supporting plate 11 is fixedly connected with the inner wall of the housing 1, one side of the supporting plate 11 is provided with the roller frame 12, the end surface of the roller frame 12 close to the supporting plate 11 is fixedly connected with a plurality of guide rods 13, a plurality of guide rods 13 are respectively connected with the supporting plate 11 in a sliding manner, a plurality of guide rods 13 are respectively sleeved with a spring 14, two ends of the spring 14 are respectively fixedly connected with the roller frame 12 and the supporting plate 11, the spring 14 applies a pulling force to the roller frame 12 towards the direction close to the supporting plate 11, the two ends of the supporting plate 11 are respectively and rotatably connected with a vibration shaft 15, the vibration shafts 15 are fixedly connected with the circle centers of the eccentric wheels 16, the eccentric wheels 16 are in friction interference with the roller frame 12, the eccentric wheels 16 are driven to rotate through the vibration shafts 15, the rotating eccentric wheels 16 and the springs 14 are matched to vibrate the roller frame 12, the roller frame 12 is rotatably connected with a vibration roller 17, the vibration roller 17 is positioned between the discharging roller 5 and the limiting roller 6, the vibration roller 17 is immersed in dye liquor, cloth bypasses one side, far away from the discharging roller 5, of the vibration roller 17, the roller frame 12 can drive the vibration roller 17 to vibrate, and the vibration roller 17 drives the cloth to vibrate, so that the dye liquor is further accelerated to diffuse into the cloth, and the permeation rate is improved;
the transmission component is connected with the vibration shaft 15 and is used for driving the vibration shaft 15 to rotate.
Referring to fig. 3 and 6, as a preferred embodiment of the present application, the transmission assembly includes a transmission shaft 18, a driving spiral gear 19, a driven spiral gear 20, a driving synchronizing wheel 21, a synchronous belt 22 and a driven synchronizing wheel 23, the driving spiral gear 19 is fixedly connected with the transverse shaft 10, the driving spiral gear 19 is engaged with the driven spiral gear 20, the driven spiral gear 20 is fixedly connected with the transmission shaft 18, the transmission shaft 18 is rotatably connected with the inner wall of the housing 1, the transverse shaft 10 can drive the transmission shaft 18 to rotate through the driving spiral gear 19 and the driven spiral gear 20 which are engaged with each other, two ends of the transmission shaft 18 are respectively fixedly connected with the driving synchronizing wheel 21, two driven synchronizing wheels 23 are respectively fixedly connected with the driven synchronizing wheel 23 through the synchronous belt 22, the transmission shaft 18 can drive the driving synchronizing wheel 21 to rotate, the driving synchronizing wheel 21 drives the driven synchronizing wheel 23 to rotate through the synchronous belt 22, and the driven synchronizing wheel 23 drives the vibration shaft 15 to rotate.
Referring to fig. 2, 7 and 8, as a preferred embodiment of the present application, the rolling mechanism includes a fixed roller 24, a movable roller 25, a roller shaft 26, an adjusting bracket 27, a servo motor cylinder 28, a pressure sensor 29 and a supporting component, the fixed roller 24 is rotatably connected with the inner wall of the housing 1, the fixed roller 24 is located between the discharging roller 5 and the vibrating roller 17, one side of the fixed roller 24 is provided with the movable roller 25 at intervals, the distance between the fixed roller 24 and the movable roller 25 is used for passing through cloth, the fixed roller 24 and the movable roller 25 roll the cloth, thereby rolling the dye solution on the surface of the cloth into the cloth and extruding the redundant dye solution on the cloth, and the redundant dye solution can fall into the bottom of the housing 1 for reuse, the movable roller 25 is rotatably connected with the roller shaft 26, two ends of the roller shaft 26 are respectively hinged with the adjusting bracket 27, one end of the adjusting frame 27 is fixedly connected with a piston rod of the servo electric cylinder 28, one end of the servo electric cylinder 28 far away from the adjusting frame 27 is hinged with the inner wall of the shell 1, the piston rods of the two servo electric cylinders 28 respectively drive the two adjusting frames 27 to move, the two adjusting frames 27 can respectively drive the two ends of the roll shaft 26 to move, thereby respectively adjusting the distance between the two ends of the movable roll 25 and the fixed roll 24, in practical application, other linear driving parts can also be used for replacing the servo electric cylinders 28, the other end of the adjusting frame 27 is not limited, the other end of the adjusting frame 27 is in contact with the pressure sensor 29, the pressure sensor 29 is arranged on the inner wall of the shell 1 and matched with the two pressure sensors 29, so that the pressure values of the two pressure sensors 29 are the same, the two ends of the movable roll 25 have the same extrusion force on cloth, the stress of the cloth is even, the dye liquor uniformly permeates into the cloth, so that the dyeing effect is consistent;
the support assembly is connected with the adjusting frame 27 and is used for supporting the adjusting frame 27.
Referring to fig. 7 and 8, as a preferred embodiment of the present application, the support assembly includes a support rod 30, the support rod 30 is fixedly connected with the inner wall of the housing 1, two ends of the support rod 30 are respectively slidably connected with the movable slots 31, two movable slots 31 are respectively opened on two adjusting frames 27, and the support rod 30 supports the adjusting frames 27 through the movable slots 31, so as to ensure the stability of the adjusting frames 27.
Referring to fig. 2, as a preferred embodiment of the present application, the pre-drying mechanism includes a plurality of infrared drying lamps 32, a plurality of the infrared drying lamps 32 are respectively located at two sides of the cloth and are mounted on the inner wall of the housing 1, and a plurality of the infrared drying lamps 32 are all located between the discharging roller 5 and the fixing roller 24, and the plurality of infrared drying lamps 32 can pre-dry the rolled cloth, thereby improving the fixation effect.
Referring to fig. 2 to fig. 4, as a preferred embodiment of the present application, the circulation mechanism includes an inner deflector 34, an outer deflector 35, a vertical shaft 36, a second impeller 37, a third impeller 38 and a power assembly, where the inner deflector 34 and the outer deflector 35 are fixedly connected with the inner wall of the casing 1, the vertical shaft 36 is disposed between the inner deflector 34 and the outer deflector 35, the vertical shaft 36 is rotatably connected with the inner wall of the casing 1, the vertical shaft 36 is fixedly connected with the second impeller 37, the transverse shaft 10 is fixedly connected with a plurality of third impellers 38, the transverse shaft 10 can drive the third impellers 38 to rotate, and the third impellers 38 push the dye liquor to the lower part of the second impellers 37;
the power component is connected with the vertical shaft 36, the power component is used for driving the vertical shaft 36 to rotate, the vertical shaft 36 can drive the second impeller 37 to rotate, the second impeller 37 can push the dye liquor at the lower layer to the upper layer, the inner guide plate 34 and the outer guide plate 35 guide the flow of the dye liquor, so that the dye liquor flows, the dye liquor is prevented from generating precipitation and layering, and the dyeing effect is ensured to be consistent.
Referring to fig. 4, as a preferred embodiment of the present application, the power assembly includes a driving cone gear 39 and a driven cone gear 40, the driving cone gear 39 is fixedly connected with the transverse shaft 10, the driven cone gear 40 is engaged with the driving cone gear 39, the driven cone gear 40 is fixedly connected with the vertical shaft 36, and the transverse shaft 10 can drive the vertical shaft 36 to rotate through the driving cone gear 39 and the driven cone gear 40 which are engaged with each other.
It should be noted that: the electrical components that appear in this application file all are connected with external main control unit and 220V commercial power to main control unit can be treater, alarm module and drive module etc. plays control conventional known equipment, and standard part that uses in this application file all can purchase from market, and the concrete connected mode of each part all adopts the conventional means such as mature bolt, rivet, welding in the prior art to connect, and machinery, part and equipment all adopt the conventional model in the prior art, and the conventional connected mode in the prior art is adopted in addition to circuit connection, and no specific description is made here.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (10)
1. A cloth dyeing apparatus for textile processing, comprising:
the dyeing machine comprises a shell (1), wherein the bottom of the shell (1) is used for storing dye liquor, one end of the shell (1) is provided with a feed inlet (2), one side, close to the feed inlet (2), of the shell (1) is rotationally connected with a feed roller (3), the feed roller (3) is used for supporting cloth entering the shell (1) through the feed inlet (2), the other end of the shell (1) is provided with a discharge outlet (4), one side, close to the discharge outlet (4), of the shell (1) is rotationally connected with a discharge roller (5), and the discharge roller (5) is used for supporting cloth leaving the shell (1) through the discharge outlet (4);
the device comprises a shell (1), a penetrating mechanism, a first impeller (9), a transverse shaft (10) and a driving component, wherein the penetrating mechanism is arranged in the shell (1) and used for accelerating penetration of dye liquor to cloth, the penetrating mechanism comprises a limit roller (6), a middle pipe (7), guide heads (8), the first impeller (9), the transverse shaft (10) and the driving component, the limit roller (6) is provided with a plurality of guide heads (8) and is respectively in rotary connection with the inner wall of the shell (1), the cloth bypasses one side, far away from the feed roller (3), of the limit roller (6), the limit roller (6) is used for pressing the cloth into the dye liquor, the middle pipe (7) is arranged below the limit roller (6), the middle pipe (7) is fixedly connected with the bottom wall of the shell (1), two ends of the middle pipe (7) are fixedly connected with the guide heads (8), one ends of the two guide heads (8) are respectively in sliding friction with the cloth in the dye liquor, the other ends of the two guide heads (8) are respectively communicated with the middle pipe (7), the first impeller (9) are arranged in the transverse shaft (7), the first impeller (9) is fixedly connected with the transverse shaft (10), and the two guide heads (10) are respectively in rotary connection with the two guide heads (10);
the driving assembly is connected with the transverse shaft (10) and is used for driving the transverse shaft (10) to rotate;
the vibration mechanism is arranged in the shell (1) and is used for vibrating the cloth;
the rolling mechanism is arranged in the shell (1) and is used for rolling the dye liquor attached to the surface of the cloth into the cloth;
the pre-drying mechanism is arranged in the shell (1) and is used for pre-drying the rolled cloth; and
the circulating mechanism is arranged in the shell (1) and used for driving the dye liquor to flow.
2. A cloth dyeing apparatus for textile processing according to claim 1 and characterized in that: the driving assembly comprises a motor (33), the motor (33) is arranged on the shell (1), the output end of the motor (33) is fixedly connected with one end of the transverse shaft (10), and the other end of the transverse shaft (10) is rotatably connected with the inner wall of the shell (1).
3. A cloth dyeing apparatus for textile processing according to claim 1 and characterized in that: the vibration mechanism comprises a supporting plate (11), a roller frame (12), guide rods (13), springs (14), vibration shafts (15), eccentric wheels (16), vibration rollers (17) and a transmission component, wherein the supporting plate (11) is fixedly connected with the inner wall of a shell (1), one side of the supporting plate (11) is provided with the roller frame (12), a plurality of guide rods (13) are fixedly connected to the end face, close to the supporting plate (11), of the roller frame (12), the guide rods (13) are respectively in sliding connection with the supporting plate (11), the guide rods (13) are respectively sleeved with the springs (14), two ends of each spring (14) are respectively fixedly connected with the roller frame (12) and the supporting plate (11), two ends of each supporting plate (11) are respectively in rotary connection with the vibration shafts (15), the vibration shafts (15) are fixedly connected with the circle centers of the eccentric wheels (16), the eccentric wheels (16) are in friction interference with the roller frame (12), the vibration rollers (17) are rotationally connected to the roller frame (12), and the vibration rollers (17) are located between a discharging roller (5) and a cloth-winding roller (5) and are far away from the vibration rollers (17;
the transmission component is connected with the vibration shaft (15), and the transmission component is used for driving the vibration shaft (15) to rotate.
4. A cloth dyeing apparatus for textile processing as claimed in claim 3, wherein: the transmission assembly comprises a transmission shaft (18), a driving spiral gear (19), a driven spiral gear (20), driving synchronous wheels (21), synchronous belts (22) and driven synchronous wheels (23), wherein the driving spiral gear (19) is fixedly connected with a transverse shaft (10), the driving spiral gear (19) is connected with the driven spiral gear (20) in a meshed mode, the driven spiral gear (20) is fixedly connected with the transmission shaft (18), the transmission shaft (18) is rotatably connected with the inner wall of the shell (1), the two ends of the transmission shaft (18) are fixedly connected with the driving synchronous wheels (21) respectively, the two driving synchronous wheels (21) are connected with the driven synchronous wheels (23) through the synchronous belts (22) in a transmission mode, and the two driven synchronous wheels (23) are fixedly connected with the two vibration shafts (15) respectively.
5. A cloth dyeing apparatus for textile processing as claimed in claim 3, wherein: the rolling mechanism comprises a fixed roller (24), a movable roller (25), a roller shaft (26), an adjusting frame (27), a servo electric cylinder (28), a pressure sensor (29) and a supporting component, wherein the fixed roller (24) is rotationally connected with the inner wall of a shell (1), the fixed roller (24) is positioned between a discharging roller (5) and a vibrating roller (17), one side of the fixed roller (24) is provided with the movable roller (25) at intervals, the distance between the fixed roller (24) and the movable roller (25) is used for allowing cloth to pass through, the movable roller (25) is rotationally connected with the roller shaft (26), two ends of the roller shaft (26) are respectively hinged with the adjusting frame (27), one end of the adjusting frame (27) is fixedly connected with a piston rod of the servo electric cylinder (28), one end of the servo electric cylinder (28) away from the adjusting frame (27) is hinged with the inner wall of the shell (1), the other end of the adjusting frame (27) is in conflict with the pressure sensor (29), and the pressure sensor (29) is mounted on the inner wall of the shell (1);
the support assembly is connected with the adjusting frame (27), and is used for supporting the adjusting frame (27).
6. A cloth dyeing apparatus for textile processing as claimed in claim 5, wherein: the support assembly comprises support rods (30), the support rods (30) are fixedly connected with the inner wall of the shell (1), two ends of the support rods (30) are respectively connected with movable grooves (31) in a sliding mode, and two movable grooves (31) are respectively arranged on two adjusting frames (27).
7. A cloth dyeing apparatus for textile processing as claimed in claim 5, wherein: the pre-drying mechanism comprises a plurality of infrared drying lamps (32), the infrared drying lamps (32) are respectively positioned on two sides of the cloth and mounted on the inner wall of the shell (1), and the infrared drying lamps (32) are respectively positioned between the discharging roller (5) and the fixed roller (24).
8. A cloth dyeing apparatus for textile processing according to claim 1 and characterized in that: the circulating mechanism comprises an inner guide plate (34), an outer guide plate (35), a vertical shaft (36), a second impeller (37), a third impeller (38) and a power assembly, wherein the inner guide plate (34) and the outer guide plate (35) are fixedly connected with the inner wall of the shell (1) respectively, the vertical shaft (36) is arranged between the inner guide plate (34) and the outer guide plate (35), the vertical shaft (36) is rotationally connected with the inner wall of the shell (1), the second impeller (37) is fixedly connected to the vertical shaft (36), and a plurality of third impellers (38) are fixedly connected to the transverse shaft (10);
the power assembly is connected with the vertical shaft (36), and the power assembly is used for driving the vertical shaft (36) to rotate.
9. A cloth dyeing apparatus for textile processing as claimed in claim 8, wherein: the power assembly comprises a driving bevel gear (39) and a driven bevel gear (40), wherein the driving bevel gear (39) is fixedly connected with the transverse shaft (10), the driven bevel gear (40) is connected to the driving bevel gear (39) in a meshed mode, and the driven bevel gear (40) is fixedly connected with the vertical shaft (36).
10. A cloth dyeing apparatus for textile processing according to claim 1 and characterized in that: an observation window (41) is fixedly connected to the side wall of the shell (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311843523.8A CN117488500A (en) | 2023-12-29 | 2023-12-29 | Cloth dyeing device for textile processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311843523.8A CN117488500A (en) | 2023-12-29 | 2023-12-29 | Cloth dyeing device for textile processing |
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| Publication Number | Publication Date |
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| CN117488500A true CN117488500A (en) | 2024-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311843523.8A Pending CN117488500A (en) | 2023-12-29 | 2023-12-29 | Cloth dyeing device for textile processing |
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| CN (1) | CN117488500A (en) |
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