CN112301586A - Automatic spinning system and spinning method - Google Patents
Automatic spinning system and spinning method Download PDFInfo
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- CN112301586A CN112301586A CN202011144431.7A CN202011144431A CN112301586A CN 112301586 A CN112301586 A CN 112301586A CN 202011144431 A CN202011144431 A CN 202011144431A CN 112301586 A CN112301586 A CN 112301586A
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- conveying belt
- cotton
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- cleaning
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the field of spinning, in particular to an automatic spinning system and a spinning method, which comprise the following steps: 1. the cotton is clamped by the lower conveying belt and the upper conveying belt and moved into cleaning liquid in the cleaning box plate for cleaning, and the lower conveying belt and the upper conveying belt are formed at the eccentric roller to clamp cotton and vibrate in the cleaning liquid, so that the cotton cleaning efficiency is improved; 2. the friction motor drives the friction rollers to rotate to form friction dislocation on the cotton, and after the cotton leaves water, the cotton is extruded by the two extrusion rollers to discharge the water in the cotton; 3. the lattice baffle motor drives the lattice baffles to sequentially contact with the rear end of the upper conveying belt, so that cotton adhered to the rear end of the upper conveying belt is peeled off to the lower conveying belt and is continuously conveyed to a collection position along with the lower conveying belt; 4. the washing liquid in the washing box plate is driven to flow up and down by the water vibration motor, so that the cotton between the lower conveying belt and the upper conveying belt is washed, and the cotton washing efficiency is improved.
Description
Technical Field
The invention relates to the field of spinning, in particular to an automatic spinning system and a spinning method.
Background
In the production of textile, the steps of cotton cleaning, cotton carding, combing, drawing, roving, fine sand and the like are generally needed, impurities (such as thread ends, plastic films, cotton leaves and the like) with various colors are inevitably mixed in the cotton in the picking and transportation processes, so that the impurities are required to be removed before the cotton is spun, otherwise, the spun yarn has mixed colors and the quality of products is seriously influenced when the cotton containing the impurities is used for spinning, the existing equipment for cleaning the cotton usually needs to put the cotton into cleaning equipment in batches, and the cotton is taken out after the cleaning is finished, so that the preparation for cleaning the next batch of cotton is prepared, and the cleaning efficiency is low.
Disclosure of Invention
The invention aims to provide an automatic spinning system and a spinning method, which can continuously clean cotton and have high cleaning efficiency.
The purpose of the invention is realized by the following technical scheme:
an automatic textile system comprises a cleaning outer frame, a lower conveying belt, an upper conveying belt, a vibration mechanism, a friction dislocation mechanism, a water vibrating mechanism, an extrusion dehydration mechanism, an extrusion adjustment mechanism and a check mechanism, wherein the lower conveying belt and the upper conveying belt are connected to the cleaning outer frame in a transmission linkage manner, the upper conveying belt is positioned at the upper end of the lower conveying belt and is contacted with the lower conveying belt, the lower conveying belt and the upper conveying belt are respectively provided with a water permeable hole, the vibration mechanism is connected to the cleaning outer frame and is contacted with the lower conveying belt, the vibration mechanism is connected to the lower end of the cleaning outer frame and tightly props against the lower end of the lower conveying belt, the extrusion dehydration mechanism is rotatably connected to the cleaning outer frame, the lower conveying belt and the upper conveying belt both penetrate through and are contacted with the extrusion dehydration mechanism, the extrusion adjustment mechanism is connected to the upper end of the cleaning outer frame, and the two ends of the, the lattice blocking mechanism is connected to the cleaning outer frame, and the lattice blocking mechanism is located behind the upper conveying belt and is in contact with the upper conveying belt.
The cleaning outer frame comprises two supporting side plates, two conveying guide rollers, lower grid baffle rollers, a motor mounting seat, a cleaning box plate, an upper guide roller, an upper transverse frame, a threaded rod and slide rods, wherein the two supporting side plates are fixedly connected to the left end and the right end of the cleaning box plate, the motor mounting seat is fixedly connected to the lower end of the cleaning box plate, the upper transverse frame is fixedly connected to the upper ends of the two supporting side plates, the threaded rod and the two slide rods are fixedly connected to the upper transverse frame, the six conveying guide rollers are arranged, four conveying guide rollers are positioned above the space between the two supporting side plates and positioned on the same plane, the other two conveying guide rollers are respectively and rotatably connected to the front end and the rear end below the space between the two supporting side plates, the four lower grid baffle rollers are positioned on the same plane, the four lower grid baffle rollers are rotatably connected between the two supporting side plates and positioned in the cleaning, the upper guide rollers are two, the two upper guide rollers are respectively connected between the two supporting side plates in a rotating mode and located above the four conveying guide rollers, the six conveying guide rollers are connected through transmission of the lower conveying belt, the four lower grid blocking rollers and the two upper guide rollers are connected through transmission of the upper conveying belt, the contact portion of the upper conveying belt and the lower conveying belt is located in the cleaning box plate, one of the conveying guide rollers is connected with an external motor in a transmission mode, and one of the upper guide rollers is connected with the other external motor in a transmission mode.
The vibrating mechanism comprises an eccentric roller, a vibrating shaft and a vibrating motor, the eccentric part of the eccentric roller is fixedly connected to the vibrating shaft, two ends of the vibrating shaft are respectively connected to two supporting side plates in a rotating mode, the vibrating motor is fixedly connected to one of the supporting side plates, an output shaft of the vibrating motor is fixedly connected with the vibrating shaft, and the eccentric roller is located in the cleaning box plate and contacts with the lower conveying belt.
The friction dislocation mechanism comprises a friction roller and a friction motor, the two ends of the friction roller are respectively rotatably connected to the supporting side plates, the friction motor is fixedly connected to one of the supporting side plates, an output shaft of the friction motor is fixedly connected with the friction roller, and the friction roller is located between the two middle lower grid blocking rollers and between the lower conveying belt and the upper conveying belt.
The water-shaking mechanism comprises a water-shaking motor, a rotating wheel, a linkage plate, a lifting seat and a water-shaking plate, wherein the water-shaking plate is fixedly connected to the lifting seat, the water-shaking motor is fixedly connected to a motor mounting seat, the rotating wheel is fixedly connected to an output shaft of the water-shaking motor, the upper end of the linkage plate is rotatably connected with the eccentric position of the rotating wheel, the lower end of the linkage plate is rotatably connected with the lifting seat, the lifting seat is slidably connected to the lower end of a cleaning box plate, and the water-shaking plate is positioned below a lower conveying belt in the cleaning box plate.
Shake water mechanism still include supplementary shake roller, supplementary vibrations frame, supplementary traveller, spring and limiting plate, supplementary shake the roller and be equipped with two, two supplementary rollers of shaking are all rotated and are connected in supplementary vibrations frame, two supplementary travelers of the equal fixedly connected with of lower extreme of two supplementary vibrations frames, all the cover is equipped with the spring on four supplementary travelers, the equal fixedly connected with limiting plate of lower extreme of four supplementary travelers, four supplementary travelers are on the equal sliding connection shake water board, the lower extreme of four springs all pushes up tight shake water board, the upper end of four springs pushes up tight supplementary vibrations frame, two supplementary rollers of shaking are located the top at both ends around the shake water board respectively, two supplementary rollers of shaking all push up tight conveyer belt down.
The extrusion dewatering mechanism comprises two extrusion rollers and two extrusion frames, the two extrusion frames are connected with the two extrusion rollers in a rotating mode, the two extrusion frames are connected to two supporting side plates in a rotating mode respectively, the two extrusion rollers are located above the cleaning box plate, the lower conveying belt and the upper conveying belt are located between the two extrusion rollers, and the two extrusion rollers tightly push the lower conveying belt and the upper conveying belt respectively.
Extrusion adjustment mechanism include extension spring, crane and regulation thread bush, adjust the thread bush and rotate and connect on the crane, crane sliding connection is on two slide bars, adjusts thread bush and threaded rod threaded connection, the equal fixedly connected with extension spring in both ends of crane, the lower extreme of two extension springs respectively with two extrusion frame fixed connection.
Check keep off the mechanism and keep off roller, check baffle and little spring including the check, the both ends that the check kept off the roller rotate respectively and connect on two support curb plates, the check keeps off motor fixed connection and its output shaft and check keep off roller fixed connection on supporting the curb plate, the even sliding connection in circumference has a plurality of check baffles on the check keeps off the roller, all be equipped with the little spring between a plurality of check baffles and the check keep off the roller, the check keeps off the top that the roller is located conveyer belt rear end down, a plurality of check baffles in proper order with the rear end sliding connection of last conveyer belt.
The method for weaving by the automatic weaving system comprises the following steps:
the method comprises the following steps: the cotton is continuously placed at the front end of the lower conveying belt, the cotton is driven to move to the position below the front end of the upper conveying belt through the lower conveying belt, then the cotton is conveyed by the lower conveying belt and the upper conveying belt to move into cleaning liquid in a cleaning box plate for cleaning, a vibration shaft is driven by a vibration motor to drive an eccentric roller to rotate at the eccentric roller, the lower conveying belt and the upper conveying belt are extruded in a reciprocating mode, the lower conveying belt and the upper conveying belt are formed to clamp the cotton, vibration is carried out in the cleaning liquid, and cotton cleaning efficiency is improved;
step two: after vibration, the friction motor drives the friction roller to rotate, the friction roller rotates to form friction dislocation on cotton between the lower conveying belt and the upper conveying belt, impurities wrapped in the cotton are prevented from being washed out, the dislocated cotton continuously moves to a position between the lower conveying belt and the upper conveying belt along with the lower conveying belt, the cotton continuously moves and is washed in water along with the lower conveying belt and the upper conveying belt, and water in the cotton is discharged and falls back into the washing box plate after the lower conveying belt and the upper conveying belt carry the cotton to discharge water;
step three: the cotton after dehydration moves to the rear end of the upper conveying belt along with the lower conveying belt and the upper conveying belt, the lattice blocking motor drives the lattice blocking plates to sequentially contact with the rear end of the upper conveying belt through the lattice blocking rollers, the cotton adhered to the rear end of the upper conveying belt is peeled off to the lower conveying belt, the cotton is continuously conveyed to a collection part along with the lower conveying belt, and production and processing of textile threads are continuously carried out after centralized collection and drying.
Step four: drive runner transmission interlock board through shake water motor and drive lift seat lift reciprocating motion, then form to shake the water board and reciprocate in wasing the boxboard to drive the washing liquid that washs the boxboard and flow from top to bottom, through the hole of permeating water on lower conveyer belt and the last conveyer belt, form and erode the cotton between lower conveyer belt and the last conveyer belt, improve cotton cleaning efficiency.
The invention has the beneficial effects that: the invention provides an automatic spinning system and a spinning method, which can continuously clean cotton and have high cleaning efficiency.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an overall cross-sectional schematic view of the present invention;
FIG. 3 is a schematic view of the structure of the wash frame of the present invention;
FIG. 4 is a schematic cross-sectional view of the wash out frame of the present invention;
FIG. 5 is a schematic structural diagram of the vibration mechanism of the present invention;
FIG. 6 is a schematic view of the friction misalignment mechanism of the present invention;
FIG. 7 is a first structural diagram of a water vibrating mechanism according to the present invention;
FIG. 8 is a schematic structural diagram of a water vibrating mechanism according to the present invention;
FIG. 9 is a schematic view of the extruder-extractor mechanism of the present invention;
FIG. 10 is a schematic view of the squeeze adjustment mechanism of the present invention;
FIG. 11 is a schematic view of the structure of the blocking mechanism of the present invention;
fig. 12 is a schematic cross-sectional view of the blocking mechanism of the present invention.
In the figure: cleaning the outer frame 1; supporting the side plate 1-1; a conveying guide roller 1-2; a lower grid baffle roller 1-3; 1-4 of a motor mounting seat; cleaning the boxboard 1-5; upper guide rollers 1-6; 1-7 of an upper transverse frame; 1-8 parts of threaded rod; 1-9 slide bars; a lower conveyor belt 2; an upper conveyor belt 3; a vibration mechanism 4; an eccentric roller 4-1; a vibration shaft 4-2; 4-3 of a vibration motor; a friction dislocation mechanism 5; 5-1 of a friction roller; 5-2 of a friction motor; a water shaking mechanism 6; a seismic water motor 6-1; 6-2 of a rotating wheel; 6-3 of a linkage plate; 6-4 of a lifting seat; 6-5 of a water vibration plate; 6-6 of auxiliary vibration roller; 6-7 of an auxiliary vibration frame; 6-8 parts of auxiliary sliding column; 6-9 parts of a spring; 6-10 parts of a limiting plate; a squeezing and dewatering mechanism 7; extrusion rolls 7-1; 7-2 of an extrusion frame; an extrusion adjusting mechanism 8; a tension spring 8-1; 8-2 of a lifting frame; adjusting the threaded sleeve 8-3; a blocking mechanism 9; a block motor 9-1; a grid stop roller 9-2; 9-3 of a grid baffle plate; and a small spring 9-4.
Detailed Description
The present invention is described in further detail below with reference to figures 1-12.
The first embodiment is as follows:
as shown in fig. 1-12, an automatic textile system comprises a cleaning outer frame 1, a lower conveyer belt 2, an upper conveyer belt 3, a vibration mechanism 4, a friction dislocation mechanism 5, a water vibration mechanism 6, an extrusion dewatering mechanism 7, an extrusion adjusting mechanism 8 and a blocking mechanism 9, wherein the lower conveyer belt 2 and the upper conveyer belt 3 are connected to the cleaning outer frame 1 in a transmission linkage manner, the upper conveyer belt 3 is positioned at the upper end of the lower conveyer belt 2 and contacts with the lower conveyer belt 2, the lower conveyer belt 2 and the upper conveyer belt 3 are provided with water permeable holes, the vibration mechanism 4 is connected to the cleaning outer frame 1 and contacts with the lower conveyer belt 2, the vibration mechanism 4 is connected to the lower end of the cleaning outer frame 1 and abuts against the lower end of the lower conveyer belt 2, the extrusion dewatering mechanism 7 is rotatably connected to the cleaning outer frame 1, the lower conveyer belt 2 and the upper conveyer belt 3 both pass through and contact with the extrusion dewatering mechanism 7, the extrusion adjusting mechanism 8 is connected to the upper end of, the two ends of the extrusion adjusting mechanism 8 are respectively connected with the two ends of the extrusion dewatering mechanism 7, the lattice blocking mechanism 9 is connected on the cleaning outer frame 1, and the lattice blocking mechanism 9 is positioned behind the upper conveying belt 3 and is in contact with the upper conveying belt 3.
When in use, cotton is continuously placed at the front end of the lower conveyer belt 2, the cotton is driven by the lower conveyer belt 2 to move to the position below the front end of the upper conveyer belt 3, then the cotton is clamped by the lower conveyer belt 2 and the upper conveyer belt 3 to move into the cleaning solution in the cleaning outer frame 1 for cleaning, the lower conveyer belt 2 and the upper conveyer belt 3 are extruded in a reciprocating manner at the vibration mechanism 4, the cotton is clamped by the lower conveyer belt 2 and the upper conveyer belt 3 to vibrate in the cleaning solution, the cotton cleaning efficiency is improved, then the cotton between the lower conveyer belt 2 and the upper conveyer belt 3 is subjected to friction dislocation at the friction dislocation mechanism 5, impurities wrapped in the cotton are prevented from being washed out, the dislocated cotton continuously moves to the position between the lower conveyer belt 2 and the upper conveyer belt 3 along with the lower conveyer belt 2, the cotton continuously moves in water for cleaning along with the lower conveyer belt 2 and the upper conveyer belt 3, and when the lower conveyer belt 2 and, through the extrusion of extrusion hydroextractor 7, dewater the cotton, the cotton after the dehydration removes the rear end to conveyer belt 3 along with conveyer belt 2 and last conveyer belt 3 down, keep off mechanism 9 through the check and will glue the cotton that glues in the 3 rear ends of last conveyer belt and peel off to conveyer belt 2 down, continue to remove along with lower conveyer belt 2 and carry to the collection department, concentrate to collect the production and processing that carries on the braided wire again after drying, it flows from top to bottom to drive the washing liquid in wasing the outrigger 1 through shaking water mechanism 6 simultaneously, through the hole of permeating water on conveyer belt 2 and the last conveyer belt 3 down, the formation is washed away the cotton between conveyer belt 2 and the last conveyer belt 3 down, the cotton cleaning efficiency is improved, promote conveyer belt 2 and last conveyer belt 3 vibrations down simultaneously, further improve the cotton cleaning efficiency.
The second embodiment is as follows:
as shown in the figures 1-12, the cleaning outer frame 1 comprises two supporting side plates 1-1, conveying guide rollers 1-2, lower grid baffle rollers 1-3, motor mounting seats 1-4, cleaning box plates 1-5, upper guide rollers 1-6, upper cross frames 1-7, threaded rods 1-8 and sliding rods 1-9, the two supporting side plates 1-1 are fixedly connected with the left and right ends of the cleaning box plates 1-5, the motor mounting seats 1-4 are fixedly connected with the lower ends of the cleaning box plates 1-5, the upper cross frames 1-7 are fixedly connected with the upper ends of the two supporting side plates 1-1, the upper cross frames 1-7 are fixedly connected with the threaded rods 1-8 and the two sliding rods 1-9, the conveying guide rollers 1-2 are provided with six, wherein four conveying guide rollers 1-2 are positioned above and on the same plane between two supporting side plates 1-1, the other two conveying guide rollers 1-2 are respectively and rotatably connected with the front end and the rear end below the space between the two supporting side plates 1-1, four lower grid baffle rollers 1-3 are arranged, the four lower grid baffle rollers 1-3 are positioned on the same plane, the four lower grid baffle rollers 1-3 are rotatably connected between the two supporting side plates 1-1 and positioned in a cleaning box plate 1-5, two upper guide rollers 1-6 are arranged, two upper guide rollers 1-6 are respectively and rotatably connected between the two supporting side plates 1-1 and positioned above the four conveying guide rollers 1-2, the six conveying guide rollers 1-2 are in transmission connection through a lower conveying belt 2, the four lower grid baffle rollers 1-3 and the two upper guide rollers 1-6 are in transmission connection through an upper conveying belt 3, the contact part of the upper conveying belt 3 and the lower conveying belt 2 is positioned in a cleaning box plate 1-5, one conveying guide roller 1-2 is in transmission connection with an external motor, and one upper guide roller 1-6 is in transmission connection with another external motor.
The conveying guide rollers 1-2 and the upper guide rollers 1-6 are respectively driven by two external motors, the lower conveying belt 2 and the upper conveying belt 3 are respectively driven to rotate, so that cotton is carried into cleaning liquid to be cleaned, then the cotton is carried out and moved out of the cleaning liquid to be conveyed to a collection part, and production and processing of textile threads are continued after centralized collection and drying, so that continuous cleaning of the cotton is formed, the rotating speeds of the lower conveying belt 2 and the upper conveying belt 3 can be adjusted by the two external motors, and when a speed difference exists between the lower conveying belt 2 and the upper conveying belt 3, the cotton between the lower conveying belt 2 and the upper conveying belt 3 is rubbed, so that the cotton is always in a stirring dislocation state, and impurities in the cotton cannot be cleaned.
The third concrete implementation mode:
as shown in fig. 1-12, the vibration mechanism 4 includes an eccentric roller 4-1, a vibration shaft 4-2 and a vibration motor 4-3, the eccentric portion of the eccentric roller 4-1 is fixedly connected to the vibration shaft 4-2, two ends of the vibration shaft 4-2 are respectively rotatably connected to two supporting side plates 1-1, the vibration motor 4-3 is fixedly connected to one of the supporting side plates 1-1, the output shaft thereof is fixedly connected to the vibration shaft 4-2, and the eccentric roller 4-1 is located in the cleaning box plate 1-5 and contacts with the lower conveyer belt 2.
The vibrating shaft 4-2 is driven by the vibrating motor 4-3 to drive the eccentric roller 4-1 to rotate, the lower conveying belt 2 and the upper conveying belt 3 are extruded in a reciprocating mode, the lower conveying belt 2 and the upper conveying belt 3 are formed to clamp cotton and vibrate in cleaning liquid, and cotton cleaning efficiency is improved.
The fourth concrete implementation mode:
as shown in fig. 1-12, the friction dislocation mechanism 5 includes a friction roller 5-1 and a friction motor 5-2, two ends of the friction roller 5-1 are respectively rotatably connected to the support side plates 1-1, the friction motor 5-2 is fixedly connected to one of the support side plates 1-1, an output shaft of the friction motor is fixedly connected to the friction roller 5-1, and the friction roller 5-1 is located between the middle two lower grid baffle rollers 1-3 and between the lower conveying belt 2 and the upper conveying belt 3.
At the position where the friction motor 5-2 drives the friction roller 5-1 to rotate, the friction roller 5-1 rotates to form friction dislocation on cotton between the lower conveying belt 2 and the upper conveying belt 3, and therefore the problem that the cotton cannot be washed out due to impurities wrapped in the cotton is avoided.
The fifth concrete implementation mode:
as shown in the figures 1-12, the water-shaking mechanism 6 comprises a water-shaking motor 6-1, a rotating wheel 6-2, a linkage plate 6-3, a lifting seat 6-4 and a water-shaking plate 6-5, wherein the water-shaking plate 6-5 is fixedly connected to the lifting seat 6-4, the water-shaking motor 6-1 is fixedly connected to a motor mounting seat 1-4, the rotating wheel 6-2 is fixedly connected to an output shaft of the water-shaking motor 6-1, the upper end of the linkage plate 6-3 is rotatably connected with the eccentric part of the rotating wheel 6-2, the lower end of the linkage plate 6-3 is rotatably connected with the lifting seat 6-4, the lifting seat 6-4 is slidably connected to the lower end of a cleaning box plate 1-5, and the water-shaking plate 6-5 is positioned below a lower conveying belt 2 in the cleaning box plate 1-5.
The water-vibration motor 6-1 drives the rotating wheel 6-2 to drive the linkage plate 6-3 to drive the lifting seat 6-4 to move up and down in a reciprocating manner, so that the water-vibration plate 6-5 is formed to move up and down in the cleaning box plate 1-5, the cleaning liquid in the cleaning box plate 1-5 is driven to flow up and down, and cotton between the lower conveying belt 2 and the upper conveying belt 3 is washed through the water-permeable holes in the lower conveying belt 2 and the upper conveying belt 3, so that the cotton cleaning efficiency is improved.
The sixth specific implementation mode:
as shown in fig. 1-12, the water-shaking mechanism 6 further comprises two auxiliary shaking rollers 6-6, two auxiliary shaking frames 6-7, two auxiliary sliding columns 6-8, two springs 6-9 and two limit plates 6-10, wherein the two auxiliary shaking rollers 6-6 are rotatably connected in the auxiliary shaking frames 6-7, the lower ends of the two auxiliary shaking frames 6-7 are fixedly connected with the two auxiliary sliding columns 6-8, the four auxiliary sliding columns 6-8 are respectively sleeved with the springs 6-9, the lower ends of the four auxiliary sliding columns 6-8 are respectively fixedly connected with the limit plates 6-10, the four auxiliary sliding columns 6-8 are respectively slidably connected with the water-shaking plate 6-5, the lower ends of the four springs 6-9 are respectively tightly propped against the water-shaking plate 6-5, the upper ends of the four springs 6-9 are respectively tightly propped against the auxiliary shaking frames 6-7, the two auxiliary vibrating rollers 6-6 are respectively positioned above the front end and the rear end of the water vibrating plate 6-5, and the two auxiliary vibrating rollers 6-6 tightly support the lower conveying belt 2.
When the water vibrating plate 6-5 ascends, the springs 6-9 are extruded, the auxiliary vibrating frame 6-7 is pushed by the elastic force of the springs 6-9 to drive the auxiliary vibrating rollers 6-6 to ascend to form extrusion on the lower conveying belt 2, so that the lower conveying belt 2 drives cotton to vibrate in water, the cleaning efficiency is improved, and when the water vibrating plate 6-5 descends, the elastic force of the extruded springs 6-9 can keep the auxiliary vibrating rollers 6-6 to support the lower conveying belt 2, and the phenomenon that the lower conveying belt 2 is separated from the upper conveying belt 3 and cannot drive the cotton to move is avoided.
The seventh embodiment:
as shown in fig. 1-12, the squeezing and dewatering mechanism 7 comprises two squeezing rollers 7-1 and two squeezing frames 7-2, the two squeezing frames 7-2 are rotatably connected with the two squeezing rollers 7-1 between the two squeezing frames 7-2, the two squeezing frames 7-2 are respectively rotatably connected with the two supporting side plates 1-1, the two squeezing rollers 7-1 are positioned above the cleaning box plate 1-5, the lower conveying belt 2 and the upper conveying belt 3 are positioned between the two squeezing rollers 7-1, and the two squeezing rollers 7-1 respectively push against the lower conveying belt 2 and the upper conveying belt 3.
When the extrusion frame 7-2 rotates, the two extrusion rollers 7-1 can be driven to rotate, so that the extrusion pressure degree of the lower conveying belt 2 and the upper conveying belt 3 is changed.
The specific implementation mode is eight:
as shown in figures 1-12, the extrusion adjusting mechanism 8 comprises a tension spring 8-1, a lifting frame 8-2 and an adjusting threaded sleeve 8-3, the adjusting threaded sleeve 8-3 is rotatably connected to the lifting frame 8-2, the lifting frame 8-2 is slidably connected to two sliding rods 1-9, the adjusting threaded sleeve 8-3 is in threaded connection with a threaded rod 1-8, the tension spring 8-1 is fixedly connected to both ends of the lifting frame 8-2, and the lower ends of the two tension springs 8-1 are respectively and fixedly connected with two extrusion frames 7-2.
The adjusting threaded sleeve 8-3 is rotated to drive the lifting frame 8-2 to lift, so that the extrusion frame 7-2 is pulled through the tension spring 8-1, the extrusion pressure degree of the two extrusion rollers 7-1 on the lower conveying belt 2 and the upper conveying belt 3 is changed, and the extrusion pressure degree can be changed through the cotton quantity between the lower conveying belt 2 and the upper conveying belt 3.
The specific implementation method nine:
as shown in fig. 1-12, the grid blocking mechanism 9 includes a grid blocking motor 9-1, a grid blocking roller 9-2, a grid blocking plate 9-3 and a small spring 9-4, two ends of the grid blocking roller 9-2 are respectively rotatably connected to two supporting side plates 1-1, the grid blocking motor 9-1 is fixedly connected to the supporting side plates 1-1, an output shaft of the grid blocking motor is fixedly connected to the grid blocking roller 9-2, the grid blocking roller 9-2 is circumferentially and uniformly connected with the plurality of grid blocking plates 9-3 in a sliding manner, the small spring 9-4 is arranged between the plurality of grid blocking plates 9-3 and the grid blocking roller 9-2, the grid blocking roller 9-2 is positioned above the rear end of the lower conveying belt 2, and the plurality of grid blocking plates 9-3 are sequentially connected to the rear end of the upper conveying belt 3 in a sliding manner.
The lattice baffle motor 9-1 drives the lattice baffles 9-3 to sequentially contact with the rear end of the upper conveying belt 3 through the lattice baffle roller 9-2, cotton adhered to the rear end of the upper conveying belt 3 is peeled off to the lower conveying belt 2, and the small springs 9-4 are used for the lattice baffles 9-3 to slide in the lattice baffle roller 9-2.
The detailed implementation mode is ten:
as shown in fig. 1-12, the method for weaving by the automatic weaving system comprises the following steps:
the method comprises the following steps: continuously placing cotton at the front end of a lower conveyer belt 2, driving the cotton to move below the front end of an upper conveyer belt 3 through the lower conveyer belt 2, then moving the cotton into a cleaning solution in a cleaning box plate 1-5 by clamping of the lower conveyer belt 2 and the upper conveyer belt 3 for cleaning, driving a vibration shaft 4-2 to drive an eccentric roller 4-1 to rotate at the eccentric roller 4-1 through a vibration motor 4-3, and performing reciprocating extrusion on the lower conveyer belt 2 and the upper conveyer belt 3 to form that the lower conveyer belt 2 and the upper conveyer belt 3 clamp the cotton to vibrate in the cleaning solution, so that the cotton cleaning efficiency is improved;
step two: after vibration, at the rotating position of the friction roller 5-1 driven by the friction motor 5-2, the friction roller 5-1 rotates to form friction dislocation on cotton between the lower conveyer belt 2 and the upper conveyer belt 3, so that impurities wrapped in the cotton are prevented from being washed out, the dislocated cotton continuously moves to a position between the lower conveyer belt 2 and the upper conveyer belt 3 along with the lower conveyer belt 2, and continuously moves and is washed in water along with the lower conveyer belt 2 and the upper conveyer belt 3, and water in the cotton is discharged and falls back into the washing box plate 1-5 after the lower conveyer belt 2 and the upper conveyer belt 3 carry the cotton to discharge water;
step three: the dehydrated cotton moves to the rear end of the upper conveying belt 3 along with the lower conveying belt 2 and the upper conveying belt 3, the lattice baffle motor 9-1 drives the lattice baffle plate 9-3 to sequentially contact with the rear end of the upper conveying belt 3 through the lattice baffle roller 9-2, the cotton adhered to the rear end of the upper conveying belt 3 is peeled off to the lower conveying belt 2, the cotton is continuously conveyed to a collection position along with the lower conveying belt 2, and the cotton is continuously produced and processed by textile threads after being collected and dried;
step four: the water-vibration motor 6-1 drives the rotating wheel 6-2 to drive the linkage plate 6-3 to drive the lifting seat 6-4 to move up and down in a reciprocating manner, so that the water-vibration plate 6-5 is formed to move up and down in the cleaning box plate 1-5, the cleaning liquid in the cleaning box plate 1-5 is driven to flow up and down, and cotton between the lower conveying belt 2 and the upper conveying belt 3 is washed through the water-permeable holes in the lower conveying belt 2 and the upper conveying belt 3, so that the cotton cleaning efficiency is improved.
The invention relates to an automatic spinning system and a spinning method, which have the use principle that: continuously placing cotton at the front end of a lower conveyer belt 2, driving the cotton to move below the front end of an upper conveyer belt 3 through the lower conveyer belt 2, then moving the cotton into a cleaning solution in a cleaning box plate 1-5 by clamping of the lower conveyer belt 2 and the upper conveyer belt 3 for cleaning, driving a vibration shaft 4-2 to drive an eccentric roller 4-1 to rotate at the eccentric roller 4-1 through a vibration motor 4-3, and performing reciprocating extrusion on the lower conveyer belt 2 and the upper conveyer belt 3 to form that the lower conveyer belt 2 and the upper conveyer belt 3 clamp the cotton to vibrate in the cleaning solution, so that the cotton cleaning efficiency is improved; after vibration, at the rotating position of the friction roller 5-1 driven by the friction motor 5-2, the friction roller 5-1 rotates to form friction dislocation on cotton between the lower conveyer belt 2 and the upper conveyer belt 3, so that impurities wrapped in the cotton are prevented from being washed out, the dislocated cotton continuously moves to a position between the lower conveyer belt 2 and the upper conveyer belt 3 along with the lower conveyer belt 2, and continuously moves and is washed in water along with the lower conveyer belt 2 and the upper conveyer belt 3, and water in the cotton is discharged and falls back into the washing box plate 1-5 after the lower conveyer belt 2 and the upper conveyer belt 3 carry the cotton to discharge water; the dewatered cotton moves to the rear end of the upper conveying belt 3 along with the lower conveying belt 2 and the upper conveying belt 3, the lattice baffle motor 9-1 drives the lattice baffle plate 9-3 to sequentially contact with the rear end of the upper conveying belt 3 through the lattice baffle roller 9-2, the cotton adhered to the rear end of the upper conveying belt 3 is peeled off to the lower conveying belt 2, the cotton is continuously conveyed to a collection part along with the lower conveying belt 2, and the cotton is continuously produced and processed by textile threads after being collected and dried. The water-vibration motor 6-1 drives the rotating wheel 6-2 to drive the linkage plate 6-3 to drive the lifting seat 6-4 to move up and down in a reciprocating manner, so that the water-vibration plate 6-5 is formed to move up and down in the cleaning box plate 1-5, the cleaning liquid in the cleaning box plate 1-5 is driven to flow up and down, and cotton between the lower conveying belt 2 and the upper conveying belt 3 is washed through the water-permeable holes in the lower conveying belt 2 and the upper conveying belt 3, so that the cotton cleaning efficiency is improved.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (10)
1. The utility model provides an automatic change textile system, includes washing outrigger (1), lower conveyer belt (2), goes up conveyer belt (3), vibrations mechanism (4), friction dislocation mechanism (5), shakes water mechanism (6), extrudees dewatering mechanism (7), extrusion adjustment mechanism (8) and check block mechanism (9), its characterized in that: the lower conveying belt (2) and the upper conveying belt (3) are connected to the cleaning outer frame (1) in a transmission linkage manner, the upper conveying belt (3) is positioned at the upper end of the lower conveying belt (2) and contacts with the upper conveying belt, the lower conveying belt (2) and the upper conveying belt (3) are provided with water permeable holes, the vibration mechanism (4) is connected to the cleaning outer frame (1) and contacts with the lower conveying belt (2), the vibration mechanism (4) is connected to the lower end of the cleaning outer frame (1) and tightly pushes against the lower end of the lower conveying belt (2), the extrusion dewatering mechanism (7) is rotatably connected to the cleaning outer frame (1), the lower conveying belt (2) and the upper conveying belt (3) both penetrate through and contact the extrusion dewatering mechanism (7), the extrusion adjusting mechanism (8) is connected to the upper end of the cleaning outer frame (1), and the two ends of the extrusion adjusting mechanism (8) are respectively connected with the two ends of the extrusion dewatering mechanism (7), the lattice blocking mechanism (9) is connected to the cleaning outer frame (1), and the lattice blocking mechanism (9) is located behind the upper conveying belt (3) and is in contact with the upper conveying belt (3).
2. An automated textile system according to claim 1, wherein: the cleaning outer frame (1) comprises two supporting side plates (1-1), two conveying guide rollers (1-2), a lower grid baffle roller (1-3), two motor mounting seats (1-4), a cleaning box plate (1-5), two upper guide rollers (1-6), an upper cross frame (1-7), a threaded rod (1-8) and two sliding rods (1-9), wherein the two supporting side plates (1-1) are fixedly connected with the left end and the right end of the cleaning box plate (1-5), the motor mounting seats (1-4) are fixedly connected with the lower end of the cleaning box plate (1-5), the upper cross frame (1-7) is fixedly connected with the upper ends of the two supporting side plates (1-1), the upper cross frame (1-7) is fixedly connected with the threaded rod (1-8) and the two sliding rods (1-9), six conveying guide rollers (1-2) are arranged, wherein four conveying guide rollers (1-2) are positioned above and on the same plane between two supporting side plates (1-1), the other two conveying guide rollers (1-2) are respectively and rotatably connected with the front end and the rear end below the space between the two supporting side plates (1-1), four lower grid baffle rollers (1-3) are arranged, the four lower grid baffle rollers (1-3) are positioned on the same plane, the four lower grid baffle rollers (1-3) are rotatably connected between the two supporting side plates (1-1) and are positioned in a cleaning box plate (1-5), two upper guide rollers (1-6) are arranged, the two upper guide rollers (1-6) are respectively and rotatably connected between the two supporting side plates (1-1) and are positioned above the four conveying guide rollers (1-2), six conveying guide rollers (1-2) are in transmission connection through a lower conveying belt (2), four lower grid baffle rollers (1-3) and two upper guide rollers (1-6) are in transmission connection through an upper conveying belt (3), the contact part of the upper conveying belt (3) and the lower conveying belt (2) is positioned in a cleaning box plate (1-5), one conveying guide roller (1-2) is in transmission connection with an external motor, and one upper guide roller (1-6) is in transmission connection with another external motor.
3. An automated textile system according to claim 2, wherein: the vibration mechanism (4) comprises an eccentric roller (4-1), a vibration shaft (4-2) and a vibration motor (4-3), the eccentric part of the eccentric roller (4-1) is fixedly connected to the vibration shaft (4-2), two ends of the vibration shaft (4-2) are respectively and rotatably connected to two supporting side plates (1-1), the vibration motor (4-3) is fixedly connected to one supporting side plate (1-1) and an output shaft of the vibration motor is fixedly connected with the vibration shaft (4-2), and the eccentric roller (4-1) is located in the cleaning box plate (1-5) and is in contact with the lower conveying belt (2).
4. An automated textile system according to claim 3, wherein: the friction dislocation mechanism (5) comprises friction rollers (5-1) and friction motors (5-2), two ends of each friction roller (5-1) are respectively rotatably connected to the supporting side plates (1-1), each friction motor (5-2) is fixedly connected to one of the supporting side plates (1-1), an output shaft of each friction motor is fixedly connected with the corresponding friction roller (5-1), and each friction roller (5-1) is located between the two middle lower grid baffle rollers (1-3) and located between the lower conveying belt (2) and the upper conveying belt (3).
5. An automated textile system according to claim 4, wherein: the water-shaking mechanism (6) comprises a water-shaking motor (6-1) and a rotating wheel (6-2), the device comprises a linkage plate (6-3), a lifting seat (6-4) and a water vibrating plate (6-5), wherein the water vibrating plate (6-5) is fixedly connected to the lifting seat (6-4), the water vibrating motor (6-1) is fixedly connected to a motor mounting seat (1-4), a rotating wheel (6-2) is fixedly connected to an output shaft of the water vibrating motor (6-1), the upper end of the linkage plate (6-3) is rotatably connected with the eccentric position of the rotating wheel (6-2), the lower end of the linkage plate (6-3) is rotatably connected with the lifting seat (6-4), the lifting seat (6-4) is slidably connected to the lower end of a cleaning box plate (1-5), and the water vibrating plate (6-5) is located below a lower conveying belt (2) in the cleaning box plate (1-5).
6. An automated textile system according to claim 5, wherein: the water-vibrating mechanism (6) further comprises auxiliary vibrating rollers (6-6), auxiliary vibrating frames (6-7), auxiliary sliding columns (6-8), springs (6-9) and limiting plates (6-10), wherein the number of the auxiliary vibrating rollers (6-6) is two, the two auxiliary vibrating rollers (6-6) are rotatably connected in the auxiliary vibrating frames (6-7), the lower ends of the two auxiliary vibrating frames (6-7) are fixedly connected with the two auxiliary sliding columns (6-8), the springs (6-9) are sleeved on the four auxiliary sliding columns (6-8), the lower ends of the four auxiliary sliding columns (6-8) are fixedly connected with the limiting plates (6-10), the four auxiliary sliding columns (6-8) are slidably connected with the water-vibrating plates (6-5), the lower ends of the four springs (6-9) are tightly propped against the water-vibrating plates (6-5), the upper ends of the four springs (6-9) tightly support the auxiliary vibration frame (6-7), the two auxiliary vibration rollers (6-6) are respectively positioned above the front end and the rear end of the water vibration plate (6-5), and the two auxiliary vibration rollers (6-6) tightly support the lower conveying belt (2).
7. An automated textile system according to claim 6, wherein: the squeezing and dewatering mechanism (7) comprises two squeezing rollers (7-1) and two squeezing frames (7-2), the two squeezing frames (7-2) are connected between the two squeezing frames (7-2) in a rotating mode, the two squeezing frames (7-2) are connected to the two supporting side plates (1-1) in a rotating mode respectively, the two squeezing rollers (7-1) are located above the cleaning box plate (1-5), the lower conveying belt (2) and the upper conveying belt (3) are located between the two squeezing rollers (7-1), and the two squeezing rollers (7-1) respectively push the lower conveying belt (2) and the upper conveying belt (3) tightly.
8. An automated textile system according to claim 7, wherein: the extrusion adjusting mechanism (8) comprises tension springs (8-1), a lifting frame (8-2) and adjusting threaded sleeves (8-3), the adjusting threaded sleeves (8-3) are rotatably connected to the lifting frame (8-2), the lifting frame (8-2) is slidably connected to two sliding rods (1-9), the adjusting threaded sleeves (8-3) are in threaded connection with threaded rods (1-8), the tension springs (8-1) are fixedly connected to the two ends of the lifting frame (8-2), and the lower ends of the two tension springs (8-1) are fixedly connected with the two extrusion frames (7-2) respectively.
9. An automated textile system according to claim 8, wherein: the grid blocking mechanism (9) comprises a grid blocking motor (9-1) and a grid blocking roller (9-2), the automatic feeding device comprises grid baffle plates (9-3) and small springs (9-4), two ends of a grid baffle roller (9-2) are respectively connected to two supporting side plates (1-1) in a rotating mode, a grid baffle motor (9-1) is fixedly connected to the supporting side plates (1-1), an output shaft of the grid baffle motor is fixedly connected with the grid baffle roller (9-2), the grid baffle roller (9-2) is circumferentially and evenly connected with the grid baffle plates (9-3) in a sliding mode, the small springs (9-4) are arranged between the grid baffle plates (9-3) and the grid baffle roller (9-2), the grid baffle roller (9-2) is located above the rear end of the lower conveying belt (2), and the grid baffle plates (9-3) are sequentially connected with the rear end of the upper conveying belt (3) in a sliding mode.
10. A method of weaving using an automated weaving system according to claim 9, characterized in that: the method comprises the following steps:
the method comprises the following steps: the cotton is continuously placed at the front end of a lower conveying belt (2), the cotton is driven to move to the position below the front end of an upper conveying belt (3) through the lower conveying belt (2), then the cotton is clamped by the lower conveying belt (2) and the upper conveying belt (3) to move into cleaning liquid in a cleaning box plate (1-5) for cleaning, the eccentric roller (4-1) is driven to rotate by a vibration shaft (4-2) driven by a vibration motor (4-3), the lower conveying belt (2) and the upper conveying belt (3) are extruded in a reciprocating mode, the lower conveying belt (2) and the upper conveying belt (3) are formed to clamp the cotton and vibrate in the cleaning liquid, and the cotton cleaning efficiency is improved;
step two: after vibration, the friction motor (5-2) drives the friction roller (5-1) to rotate, the friction roller (5-1) rotates to form friction dislocation on cotton between the lower conveying belt (2) and the upper conveying belt (3), impurities wrapped in the cotton are prevented from being washed out, the dislocated cotton continuously moves to a position between the lower conveying belt (2) and the upper conveying belt (3) along with the lower conveying belt (2), continuously moves in water along with the lower conveying belt (2) and the upper conveying belt (3) for washing, and water in the cotton is discharged and falls back into the washing box plate (1-5) after the lower conveying belt (2) and the upper conveying belt (3) carry the cotton to discharge water after the cotton goes out of water through the two squeezing rollers (7-1);
step three: the dehydrated cotton moves to the rear end of the upper conveying belt (3) along with the lower conveying belt (2) and the upper conveying belt (3), a grid baffle motor (9-1) drives a grid baffle plate (9-3) to sequentially contact with the rear end of the upper conveying belt (3) through a grid baffle roller (9-2), the cotton adhered to the rear end of the upper conveying belt (3) is peeled off to the lower conveying belt (2), the cotton is conveyed to a collection position along with the continuous movement of the lower conveying belt (2), and the production and processing of textile threads are continued after centralized collection and drying;
step four: the water-vibrating motor (6-1) drives the rotating wheel (6-2) to drive the linkage plate (6-3) to drive the lifting seat (6-4) to move up and down in a reciprocating manner, so that the water-vibrating plate (6-5) is formed to move up and down in the cleaning box plate (1-5), cleaning liquid in the cleaning box plate (1-5) is driven to flow up and down, and cotton between the lower conveying belt (2) and the upper conveying belt (3) is washed through water-permeable holes in the lower conveying belt (2) and the upper conveying belt (3), and the cotton cleaning efficiency is improved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011144431.7A CN112301586A (en) | 2020-10-23 | 2020-10-23 | Automatic spinning system and spinning method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011144431.7A CN112301586A (en) | 2020-10-23 | 2020-10-23 | Automatic spinning system and spinning method |
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| Publication Number | Publication Date |
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| CN112301586A true CN112301586A (en) | 2021-02-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011144431.7A Withdrawn CN112301586A (en) | 2020-10-23 | 2020-10-23 | Automatic spinning system and spinning method |
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| CN (1) | CN112301586A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117488500A (en) * | 2023-12-29 | 2024-02-02 | 百腾信带业(江苏)有限公司 | Cloth dyeing device for textile processing |
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2020
- 2020-10-23 CN CN202011144431.7A patent/CN112301586A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117488500A (en) * | 2023-12-29 | 2024-02-02 | 百腾信带业(江苏)有限公司 | Cloth dyeing device for textile processing |
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Application publication date: 20210202 |